SOW Instron 2024.docx

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Instron Software Maintenenace for Watervliet Arsenal
Solicitation number
W911PT25Q0017
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This Statement of Work (SOW) details requirements for a yearly maintenance contract for Instron testing machines, Rising Step Load Test and hardness testing machines at Benet Laboratories, Watervliet Arsenal, covering the period July 31, 2024 through August 1, 2025. The contractor must provide maintenance, repairs, calibration, parts, and labor for multiple machines including an 8500/C011 100 KIP Machine, 8500P/0097 10 KIP Machine, 8500P/C6398 50 KIP Machine, and several others.

The scope includes one preventive maintenance visit per year, 20 hours of scheduled non-emergency repairs, and 3 emergency visits with associated zone fees and hourly rates. Specific calibration requirements are detailed for various components including load cells, linear actuators, extensometers, and crack opening devices across multiple machines. The contractor must also calibrate a WILSON TUKON 2100 microhardness tester and perform load cell calibrations on four Rising Step Load Test Machines. The work is unclassified and must be performed at Benet Laboratories, with Nicholas Hoffman serving as the technical point of contact.

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Statement of Work INSTRON Maintenance

1.0 Background:

1.1 To obtain a yearly maintenance contract for the Instron testing machines, Rising Step Load Test and hardness testing machines at Benet Laboratories. This contract covers maintenance, repairs, calibration, including the cost of all labor and materials.

2.0 Applicable Documents: None

3.0 Scope/Objective:

3.1 To provide maintenance and calibration of Instron testing equipment (testing machines and hardness testing machines) to ensure quality test results and meet current ISO standards.

4.0 Requirements:

4.1 The contractor shall provide maintenance and calibration for Instron testing equipment to ensure quality test results and meet current ISO standards. Labor and materials are also covered under this contract.

4.2 The contractor shall provide one preventive maintenance visits (for the 12 month period stated in 7.0), which includes parts and filters as follows: #1400-900

4.2.1Machine 8500/C011 (100 KIP Machine):
4.2.1.1Calibrate load cell #1481-018
4.2.1.2Calibrate linear actuator stroke #1471-001
4.2.1.3Calibrate rotary actuator #1471-002
4.2.1.4Calibrate torque #1481-035
4.2.1.5Calibrate strain dynamic xl 2620-602 s/n 301631; #1490-007
4.2.2Machine 8500P/0097 10 KIP Machine
4.2.2.1Calibrate load cell #1481-014
4.2.2.2Calibrate stroke #1471-001
4.2.2.3Calibrate strain dynamic xl 2670-114 s/n 389; #1490-007
4.2.2.4Calibrate strain dynamic xl 2620-602 s/n 301631 #1490-007

4.2.2.5 Calibrate Extensometer 2630-104 s/n 121 #1490-003

4.2.3.5 Calibrate Crack Opening Device 2670-116 s/n 825 #1490-005

4.2.3Machine 8500P/C6398 50 KIP
4.2.3.1Machine load cell #1481-016
4.2.3.2Calibrate stroke #1471-001
4.2.3.3Calibrate strain dynamic xl 2620-602 s/n 301631 #1490-007

4.2.3.4 Calibrate Extensometer 2630-104 s/n 121 #1490-003

4.2.3.5 Calibrate Crack Opening Device 2670-116 s/n 825 #1490-005

4.2.3.6 Calibrate Crack Opening Device 2670-114 s/n 389 #1490-005

4.2.3.7 Calibrate 1K load cell model 3169 s/n 3899 #1481-014

4.2.4 Machine 10 KIP 10 KIP Machine #88R1350C0130

4.2.4.1 Calibrate load cell #1481-014

4.2.4.2 Calibrate stroke #1471-001

4.2.4.3 Calibrate Extensometer xl 2630-104 s/n 121 #1490-007

4.2.4.4 Calibrate Crack Opening Device xl 2670-811 s/n 172 #1490-007

4.2.4.5 Calibrate Extensometer 2620-602 s/n 301631 #1490-007

4.2.4.6 Calibrate Crack Opening Device 2670-114 s/n 389 #1490-005

4.2.4.7 Calibrate Crack Opening Device 2670-116 s/n 825 #1490-005

4.2.4.8 Calibrate 1K load cell Model 3169 s/n 3899 #1481-014

4.2.5Machine 50 KIP #8800R1333/C006
4.2.5.1Machine load cell #3156-50K/433 #1481-016
4.2.5.2Calibrate stroke #3156-50K/433 #1471-001

4.2.6 Machine 8800MR/7382 550 KIP LC (PM ONLY) #1410-012

4.2.7 Machine 1500HDX, S/N - 1500HDXR6160

The system has three 100kip load cells Model Serial #1481-017-C (multiple by 3 for each 100kip load cell)

(3) load cells Model C3G7B s/n 370784, 365746, 360645

4.3 The contractor shall calibrate WILSON TUKON 2100 S/N T2100P2181; one verification in June MicroHardness and PM. #1410-053 PM #1410-010

4.4Perform Calibration of Load Cells on Rising Step Load Test Machines
4.4.1 Model RSLFDI2500-T 10A s/n 235407 #1481-013-T

4.4.2 Model RSLFDI2500-T 10B s/n 235401 #1481-013-T

4.4.3 Model RSLFDI2500-T 20A s/n 303940 #1481-013-T

4.4.4 Model RSLFDI2500-T 20B s/n 303939 #1481-013-T

4.5 The contractor shall provide for 20 hours of scheduled time (non-emergency) for remedial repairs as required to any of the equipment listed above.

4.6 The contractor shall provide for 3 Emergency Visits (for the 12 month period stated in 7.0).

****3 Emergency Visits to include zone fee and existing hourly rate.

1 Emergency Visit #1400-999 Zone Fee per visit: #S1400-002 Tensile Labor per hour: #S-labor-Ten Travel time at existing hourly rate for 3 visits.

Zone Fee per visit: #S1400-002 Tensile Labor per hour: #S-Labor-Ten

5.0 Special Requirements:

5.1 Information Disclosure: A Certificate of Non-Disclosure shall be signed by all contractor employees working under this effort and returned to the COR prior to award. The contractor shall not release any information or data without the approval of the Government.

6.0 QASP:

Performance Objective
Reference
Acceptable Quality Level

(AQL)

Method of Surveillance

Provide (one) PM visit per year and Calibration – includes parts, filters, labor & materials

Para. 4.1-4.2.7
100%
Feedback from the Technical POC for each Planned PM visit.

Provide Calibration, micro hardness , and PM for WILSON TUKON 2100

Para. 4.3
100%
100%

7.0 Period of Performance on this maintenance contract shall be for one year, 31 July 2024 thru 01 Aug 2025

8.0 Benet Technical Point of Contact is Nicholas Hoffman, nicholas.a.hoffman12.civ@army.mil

9.0 This Effort is UNCLASSIFIED.

10.0 Place of Performance is Benet Laboratories, Watervliet Arsenal, Watervliet, NY 12189. Alternate places are not acceptable.

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