SOW_HEB_MEB_BP_Harness_draft.docx

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Backplane Harness Assemblies Federal contract opportunity
Solicitation number
N6426721R6001
Issued by
Department of the Navy Naval Sea Systems Command

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This sources sought notice requests capability statements from potential vendors interested in manufacturing Vertical Launch System Backplane Harness Assemblies. Responses are due by 12:00 PM PST on 30 October 2020 and should be emailed to the procurement specialist at Francisco.Armas@navy.mil, referencing notice N6426721R6001. Capability statements should include company information, NAICS code business size, estimated unit pricing and lead times for market research purposes, and industry commentary on the attached draft statement of work. The Naval Warfare Center Corona Division seeks this information to determine the appropriate acquisition approach for procuring 455 Missile Electronics Box and 62 Hazard Electronics Box Backplane Harness Assemblies in accordance with the drawings.

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STATEMENT OF WORK

VERTICAL LAUNCHING SYSTEM

MISSILE ELECTRONICS BOX AND HAZARD ELECTRONICS BOX

BACKPLANE HARNESS ASSEMBLY

1. INTRODUCTION

The Naval Surface Warfare Center (NSWC), Corona Division, Measurement Science & Engineering Department, Interface Engineering & Assessment Division (MS20) requires:

1.) A quantity of 455 Missile Electronics Box (MEB) Backplane Harness Assemblies, TDP # 8660446-9.

2.) A quantity of 62 Hazard Electronics Box (HEB) Backplane Harness Assemblies, TDP #: 8660527-9.

3.) Optional Physical Configuration Audit of MEB Backplane Harness Assembly and HEB Backplane Harness Assembly.

2. BACKGROUND

Naval Sea System Command (NAVSEA) Integrated Weapons System (IWS) Code 3L has a requirement to procure HEB and MEB Backplane Harness Assemblies. These harnesses make up part of the HEB and MEB, which in turn, are part of the Launch Sequencer (LSEQ) for the MK 41 Vertical Launching System (VLS). These Backplane Harnesses are a critical and required part of the MK 41 VLS.

3. SCOPE

The Contractor shall be responsible for the satisfactory and timely performance of all tasks defined in the Statement of Work (SOW). This SOW, with its supporting attachments and referenced documentation, describes the total requirement for the manufacture, assembly, test and delivery of VLS MEB and HEB Backplane Harness Assemblies.

4. APPLICABLE DOCUMENTS

The Technical Data Package (TDP) consists of drawings 8660446-9 and 8660527-9, and all subcomponent drawings. The included drawings package provides detailed information, including all specifications, for the manufacturing of the harness assemblies. In addition to these drawings, the following documents form a part of this SOW to the extent specified herein, including all applicable terms, conditions, clauses, attachments and exhibits. The Contractor shall apply the latest version of the documents in effect at the time of award of the contract.

4.1 Government Documents

Document Number
Document Title
MIL-STD-109C
Quality Assurance Terms and Definitions
MIL-STD-1686C
Electrostatic Discharge Control Program for Protection of Electrical and Electronic Parts, Assemblies and Equipment

TL130-AD-PLN-010-VLS

Configuration Management Program Plan for the MK 41 VLS, Volume 1, Equipment (Hardware) Configuration Management

MK 41 VLS Standing Instruction 94-1F, Attachment 6
Marking for technical data
MIL-STD-130
Identification Marking
MIL-HDBK-263
Electrostatic Discharge Control Handbook
WS 19202
Test Requirements for Electrical Harness and Interconnecting Network
WS 19179E
Process Specification for Fabrication and Installation of Cable Assemblies and Wiring Harness Rev. E
WS 19185
Marking of Items, Process Specifications
WS 19167A
Process Specification for Coding, Fabrication, and Inspection of Riveted Joints Rev. A
NAVSEA Drawing 8660446-9
MEB Backplane Harness Assembly Technical Data Package
NAVSEA Drawing 8660527-9
HEB Backplane Harness Assembly Technical Data Package

4.2 Industry Documents

Document Number
Document Title
ANSI/ISO/ASQC Q9001
Quality Systems – Model for Quality Assurance in Design, Development, Production, Installation and Servicing
ANSI/EIA-649 2011
National Consensus Standard for Configuration Management
ANSI/ASQC Q9004
Quality Systems Elements
ISO 9001
Quality Program Requirements
ISO 14000
Environmental Management Systems Standards
ANSI/ESD S20.20
Protection of Electrical and Electronic Parts, Assemblies and Equipment (Excluding Electrically Initiated Explosive Devices)
IPC-J-STD-001
Requirements for Soldered Electrical and Electronic Assemblies
IPC-J-STD-005
Requirements for Soldering Pastes
IPC-A-610
Acceptability of Electronic Assemblies
IPC-CC-830
Qualification and Performance of Electrical Insulating Compound for Printed Wiring Assemblies
ASTM B16
Standard Spec for Free -Cutting Brass ROD, BAR and Shapes for Use in Screw Machines
ASTM B488
Standard Spec for Electrodeposited Coatings of Gold for Eningeering Uses
A-A-56032
Commercial Item Description INK, MARKING, EPOXY BASE

5.0 REQUIREMENTS

The Government requires manufacturing of MK 41 VLS MEB and HEB Backplane Harnesses Assemblies in accordance with the TDP drawings 8660446-9 and 8660527-9. All the MEB and HEB Backplane Harness Assemblies shall meet all form, fit, and function requirements in accordance with the TDP drawings and associated specifications.

5.1 First Article Inspection

The Contractor shall perform First Article Inspection (FAI) of all assemblies, subassemblies, components and detail parts including castings and forgings in accordance with SAE Aerospace Standard AS9102 Rev A. The purpose of FAI is to provide objective evidence that all TDP and specification requirements are correctly understood, accounted for, verified, and recorded. An FAI is not required for standard catalog items, commercial-off-the-shelf items, raw materials or items procured in accordance with source control drawings.

The Contractor shall submit all FAI requirement waivers to the NSWC Corona for approval. The waiver shall identify, at a minimum, the part description, part number, manufacturer, date last built, location last built, FAI report summary (if applicable), FAI discrepancies and corrective actions (if applicable), and waiver justification.

The Government reserves the right to witness all FAI activities. The Contractor shall submit a comprehensive schedule of FAI events prior to the first event in accordance with CDRL A001. The schedule shall include date, time, expected duration and location.

The Contractor shall generate FAI reports in accordance with AS9102 Rev A. The Contractor shall retain the FAI reports for at least seven years. The Government reserves the right to examine all FAI reports. The Contractor shall submit a report copy via digital means in accordance with CDRL A002.

All deficiencies discovered during the FAIs shall be corrected at Contractor’s expense prior to unit delivery to the Government.

6.0 TECHNICAL DATA REVIEWS, QUALITY AUDITS

During the performance of the contract, the Government shall have the right to perform technical data reviews and quality audits consisting of evaluation of records, processes and products to verify the Contractor's compliance with the respective quality programs. The Government audits may include evaluation of effectiveness in implementing the Contractor's and Subcontractors' or suppliers' audit programs to promote prevention of defects, which includes schedule of audits, evaluation of operations, notification of required corrective action with follow-up and means of notification to top management concerning audit results.

7.0 PHYSICAL CONFIGURATION AUDIT (Option Item, If Exercised)

The Government will perform a Physical Configuration Audit (PCA) of an assembly built in the first production lot of the following items:

1. MEB Backplane Harness

1. HEB Backplane Harness

The PCA purpose is to verify the as-built configuration matches its technical documentation and validate supporting processes. The PCAs shall be conducted in accordance with Section 7 of TL130-AD-PLN-010-VLS, Configuration Management Program Plan for the MK 41 Vertical Launching System, Volume 1, Equipment (Hardware) Configuration Management.

The Contractor shall provide qualified engineering, technical, manufacturing, administrative, management and other support as necessary for these Government audits. Technical personnel shall be required to have necessary tools, measuring devices and other equipment necessary for equipment disassembly, dimensional & tolerance verification and performance verification. The contractor shall provide an area for audit conduct that is well illuminated, temperate and low noise level. The audit work area shall contain worktables, print copies of all pertinent drawings, telephone and easy access to a copy machine.

The contractor shall provide during the PCA, at a minimum, individual parts that make up the configuration item, completed assembly(s), an as-built list delineating all Engineering Change Proposal (ECPs) (either requested or approved). Hardcopies of production specifications and technical drawings, complete shortage list, manufacturing instructions, acceptance test procedures and data, purchase order documents and associated certificates of conformance from suppliers or appropriate documents indicating compliance with material or drawing requirements in accordance with CDRL A003.

The audits will be conducted at the Contractor or subcontractor facility by NSWC Dahlgren Division or other Government designated representatives.

Each audit will be performed after assembly completion (including acceptance testing) and prior to DD 250 Acceptance. For planning purposes, each complete PCA will require approximately two weeks for pre-audit preparations, three weeks for audit conduct and three weeks for post audit close-out efforts.

Following the conduct of the PCA, the contractor shall generate the necessary documentation to resolve all audit findings and provide these to the Navy audit team within the time frame specified by the Navy PCA lead in accordance with CDRL A004. This documentation shall be evaluated by the PCA team to assess the corrective action taken to close the audit finding. This necessary documentation may include but not be limited to, revised manufacturing processes, engineering change proposals, Notice of Revisions, Specification Change Notice and revised TDP drawings.

Government and Contractor pre and post PCA activities are described in sections 7.4 through 7.7 of the VLS Configuration Management Plan TL130-AD-PLN-010-VLS.

All deficiencies discovered during the PCA’s that affect form, fit, function or performance shall be corrected at Contractor’s expense prior to unit delivery to the Government.

8.0 GOVERNMENT INSPECTION

The Contractor shall provide technical, administrative, and management support for Government source inspection for purposes of inspection and acceptance of supplies and services provided by the Contractor, Subcontractor and suppliers. Government source inspection will be conducted at the convenience of the Government.

9.0 TECHNICAL DATA RIGHTS

The Government will maintain the Government-owned TDP. The Government shall retain unlimited rights to all versions of and changes to all drawings, specifications and other documents for the VLS components produced under this contract.

10.0 MARKING FOR TECHNICAL DATA

The Contractor shall mark all technical data in accordance with MK 41 VLS Standing Instruction 94-1F, Attachment 6. This instruction is applicable to new documents, revised documents or documents from file in response to a request for copy.

11.0 MANUFACTURING PROCESSES

The Contractor shall maintain and control manufacturing processes to fabricate, assemble, inspect, test, and deliver VLS MEB and HEB Backplane Harness assemblies as described in the WS 1917E and WS 19167A. The processes shall cover all phases from the ordering of raw materials to Government acceptance of the finished product. All hardware components shall be manufactured in accordance with the drawings and specifications referenced in the TDP and this SOW.

12.0 CONFIGURATION MANAGEMENT

The Contractor shall maintain a configuration management program, which shall provide for the administrative and functional systems necessary for configuration identification, control, status accounting and reporting, to assure configuration identity with the MEB and HEB Backplane Harness Assemblies produced by the Contractor. The Contractor shall maintain a Contractor approved Configuration Management Plan that complies with ANSI/EIA-649 2011. Notwithstanding ANSI/EIA-649 2011, the Contractor’s configuration management program shall comply with the VLS Configuration Management Plans, TL130-AD-PLN-010-VLS, and shall comply with the following:

12.1 Configuration Identification

The Contractor shall maintain identification of the product baselines throughout fabrication, testing, and delivery. The Contractor shall ensure that equipment is assigned identifying numbers, designators, and serial numbers in accordance with the TDP.

Serialized items shall be traceable to source of manufacture and production contract year. This information may be incorporated as a formal part of the Contractor's serialization system or otherwise be annotated on the affected item.

Serial number assignments shall be requested in writing from the COR. The request for serial number assignment shall contain the following minimum information:

(a) Officially assigned item name

(b) Officially assigned type designation

(c) Officially assigned model number

(d) Top drawing number and list of drawings or parts list

(e) Exact quantity to be delivered under the contract including pre-production samples and spares required by the contract.

(f) Contract number

(g) National Stock Number

(h) NAVSEA cognizant office code

The Contractor shall submit a configuration definition data package describing the detailed configuration of each end item as delivered to the designated destination in accordance with CDRL A004. The Contractor shall maintain a system to monitor engineering release and correlation of manufactured products.

12.2 Military Specifications and Standards:

The Government shall maintain the Government owned TDP’s. Proposed changes to the TDP’s shall be submitted by the Contractor to the Government. The Government shall retain unlimited rights to all versions of and changes to all drawings, specifications and other documents for the MEB and HEB and associated parts produced under this contract.

The Contractor shall prepare the updated drawings, specifications and all related documents with revisions, including the Request for Variance.

12.3 Qualification of Substitute Sources of Supply

The TDP contains source control or vendor item drawings that specify approved, or suggested sources of supply. The Contractor may qualify other sources for these items. Qualification of new sources selected by the Contractor shall be at the Contractor’s expense.

The Contractor shall submit all proposed changes to approved, or suggested sources of supply as indicated in the source control or vendor item drawings in accordance with SOW. The package of information that is submitted for Government review shall contain all applicable drawings, test plans, procedures and qualification reports. An extended Government review period of 20 business days applies to all proposed changes to approved or suggested sources of supply.

12.4 Configuration Status Accounting

The Contractor’s configuration status accounting shall be in accordance with ANSI/EIA-649 2011, and the Configuration Management Plan for the VLS, Volume 1, Equipment (Hardware) Configuration Management, TL130-AD-PLN-010-VLS.

The Contractor shall provide a system that documents the exact delivered configuration of each unit. The Contractor, or Subcontractor at the appropriate tier, shall identify the "as-built" production configuration of each NAVSEA nomenclature item by means of permanent markings on the appropriate ORDALT/ Ship Change Installation Procedure (SCIP) label plate on the equipment to identify the specific ORDALTs/SCIPs installed in the equipment being delivered. For Class I ECPs, which are not assigned an ORDALT number, the ORDALT label plate shall be marked with the applicable Class I ECP number as assigned by the Government.

For purposes of this requirement, all hardware and/or component markings shall be in accordance with Identification Marking, MIL-STD-130, and Marking of Items Process Specifications, WS 19185 where applicable. All hardware components shall be marked in accordance with the drawings and specifications referenced in the TDP and this SOW.

12.5 Failure/Defect Reporting and Corrective Action System (FACAR)

The Contractor shall have a FACAR system established and maintained for both manufacturing and test processes. Level of assembly for failure reporting shall be consistent with the requirement for recording defect history. FACAR system information required to be recorded or reported by this SOW paragraph shall be submitted in accordance with CDRL A005.

The Contractor shall implement an effective system for evaluation and disposition of supplies and services that exhibit nonconformance, including those furnished by suppliers (Subcontractors and vendors). The Contractor shall ensure that the personnel staffing the FACAR system have the authority to coordinate and implement the necessary failure and problem reporting, analysis, and related corrective action. The Contractor shall ensure that nonconformance data is adequately analyzed, distributed to appropriate organizations and personnel, and that appropriate management decisions are based on this data. Analysis must target root cause corrective action. The Contractor shall take appropriate actions to improve or change processes that do not meet requirements. All use-as-is and repair dispositions shall include a determination of whether or not a change is required to the product database (drawing, specifications, work instructions, tooling, etc.). Determination that such a change is not required shall be recorded and shall be available to the Government for review. Acceptance of the nonconformance corrective action and disposition is the prerogative of the Government and can be revoked whenever the Contractor’s system fails to demonstrate effective root cause corrective action or when repeated nonconformance indicate an overall quality system degradation.

13.0 TESTING, INSPECTION AND ACCEPTANCE

The Contractor shall perform and meet all test requirements set forth in the Acceptance Test Requirements (ATR) for all applicable parts in accordance with Test Requirements for Electrical Harness and Interconnecting Network, WS 19202. The ATR drawings below establish the test requirements for acceptance by the Government of the MEB and HEB Backplane Harness Assemblies.

I. Drawing No. 8660428 ATR for the MEB Backplane Harness Assembly, P/N: 8660446 (for schematic see 8660449) II. Drawing No. 8660474 ATR for the HEB Backplane Harness Assembly, P/N: 8660527 (for schematic see 8660530)

Testing and inspection of the VLS MEB and HEB shall be performed at the Contractor's facility in accordance with the applicable drawings, standards and specifications and factory test and inspection plans. The Contractor shall prepare specific written inspection and test procedures for each inspection and test operation to be performed by the Contractor. These inspection and test procedures shall be reviewed by the quality assurance organization and maintained current in accordance with the change control system requirements. The inspection and test procedures shall clearly identify the item through part number with revision and nomenclature, and include detail instructions and/or operations to be performed.

The Contractor shall maintain records of inspection results and quantitative test data for each deliverable end item and make them available to the Government upon request.

14.0 PARTS RE-SCREENING

The Contractor is not required to implement the TDP requirements to conduct re-screening of electrical components. Remarking of parts to the re-screened part number will not be required and the existing base part number shall remain intact. Programmable parts shall require re-identification.

15.0 COUNTERFEIT PARTS AND MATERIALS

The following minimum processes shall be implemented and flowed down by the Contractor to all Subcontractors in order to minimize the risk of use of counterfeit parts in VLS components.

The Contractor shall establish processes to minimize the risk of procuring and using counterfeit parts and materials. The Contractor shall document these processes and provide those documented processes to Government upon request. These processes shall include:

· The Contractor shall maximize the use of authentic, originally designed and/or qualified parts.

· The Contractor shall assess potential sources of supply to minimize the risk of receiving counterfeit parts or materials.

· The Contractor shall have purchasing procedures which confirm whether a selected supplier is authorized for each purchase.

· The Contractor shall define minimum inspection and test requirements for parts being procured and shall ensure that in-house, third-party, and/or supplier inspection and test procedures and facilities comply with these requirements. These minimum inspection and test requirements shall specify appropriate test methods to detect potential counterfeit parts and materials.

· The Contractor shall require a certificate of compliance and supply chain traceability for all electronic part purchases.

· The Contractor shall use government or industry services such as the Government-Industry Data Exchange Program (GIDEP) and other commercially available services to identify part or supplier quality or authenticity problems.

The Contractor shall notify the Government of the occurrence of a confirmed counterfeit part or material and the actions taken to identify, contain, and impound all product from the lot, within seven (7) business days of confirmation of the counterfeit status. The Contractor shall flow down a requirement for similar notification from Subcontractors to the Contractor. The Contractor shall initiate and submit an alert to the GIDEP within 30 calendar days of knowledge of the counterfeit part or material.

Counterfeit parts may be electronic or mechanical in nature. Counterfeit electronic parts may typically be used parts which have been refurbished and represented as new. Commonly counterfeited electronic parts include parts such as microcontrollers or specially screened devices, or common parts, which have several pin-compatible versions from multiple manufacturers, such as memory devices and operational amplifiers. Counterfeit mechanical parts are typically improperly made, marked, or treated products. Examples are improper anodization or heat treatments, falsified data, mismarked parts sold as a higher grade steel, or used/fake parts such as valves or circuit breakers.

An authorized supplier is a supplier authorized by the original component manufacturer to buy parts or materials directly from the manufacturer. Parts provided from authorized suppliers typically have never left the manufacturer’s authorized supply chain, and are accompanied by full manufacturer support and warranty.

16.0 REVIEWS

16.1 Program/Production Reviews

The Contractor shall hold program reviews commencing after contract award which shall cover progress, schedules and problems. These reviews will be used to assess the Contractor’s progress and status. During these reviews, the Contractor shall provide, at a minimum, overall comprehensive status of:

· Production, procurement and material issues;

· Risk analysis activities;

· Quality program status;

· Defect reduction program status;

· Safety program status;

· Configuration management activities;

· GFP status; and

· Delivery schedules.

For planning purposes, the program review location will be at the Contractor’s facility.

The Contractor shall also conduct management meetings regarding delivery on a regular basis (to be mutually agreed upon between the Government and Contractor) between the program reviews. The meetings will be conducted via teleconference or at the Contractor’s facility.

The Contractor shall provide presentation material in accordance with CDRL A006. The Government shall reserve and exercise the right to hold additional informal reviews at mutually convenient times to follow progress and problems, which may exist. Attendance at program reviews may include Government personnel, Government support service Contractor personnel, and other Government representatives as appropriate (Contractor personnel are not permitted for all reviews addressing matters pertaining to competitive contracting and actual pricing).

16.2 Defect Reduction

The Contractor shall establish a statistically-based process control and defect reduction program to control and improve product quality. The Contractor shall present the progress of the process control and defect reduction program at the program reviews and/or periodic production reviews of SOW paragraph 16.1.

17.0 GENERAL REQUIREMENTS

17.1 Program Management

The Contractor shall follow its internal Program Management Plan in the production of VLS MEB and HEB Backplane Harness Assemblies and shall submit Progress, Status and Management Reports in accordance with CDRL A005.

17.2 Manufacturing Planning

The Contractor shall update their Manufacturing Plan to include VLS MEB and HEB Backplane Harness Assemblies being produced by the Contractor under this contract. The Contractor shall develop manufacturing and test procedures. The Contractor shall identify key production processes and shall establish process capability and process control requirements for each. The Contractor shall submit Progress, Status, and Management reports to cover progress, schedule performance, technical and quality problems and other issues as may be appropriate to facilitate program management by the Government in accordance with CDRL A005.

17.3 Risk Assessment and Management

The Contractor shall perform risk assessment and management. The Contractor shall use its own established Risk Management Program; however, the Risk Management Program shall at a minimum contain the following:

Risk management shall be a continuous process, analyzing program risks and individual mitigation plans on a sufficiently frequent basis to be proactive in preventing major Program problems. Major problems include, but are not limited to, not meeting delivery dates and nonconformance to specifications and drawings. The analysis shall identify the risks associated with each area, assess the probability of occurrence, identify the impact of each risk on the overall program, and develop and implement risk mitigation plans for identified risks. The risk analysis shall use metrics from the Contractor’s Risk Management Program. Risk analysis status and metrics shall be reported in the Contractor’s Progress, Status and Management Report in accordance with CDRL A005 and presented during Program and Technical Reviews.

17.4 Right of Access

The Government shall have right of access to all facilities in which storage of raw materials, purchased parts, either finished or unfinished, and finished equipment may be established. Right of access shall include all areas in which VLS MEB and HEB Backplane Harness are stored, manufactured, processed, aligned, assembled, and tested. Right of Access shall be interpreted to include access to records and documentation concerning the VLS MEB and HEB. Access includes specifications, purchase orders and subcontract documentation, receiving, inspection and test records for such purchase parts. Right of access shall include access at all tiers to vendors, Subcontractors and suppliers in accordance with FAR 46.405 and FAR clauses 52.245-1(g) and FAR 52.246-1.

The Government may perform any necessary inspections, verifications and evaluations to ascertain conformance to requirements, and the adequacy of the implementing procedures.

18.0 SUBCONTRACTOR AND VENDOR MANAGEMENT

The Contractor shall identify and monitor Subcontractor and vendor technical, quality, schedule, and milestone achievement on a continuing basis, according to the Contractor’s established subcontract and vendor management techniques. Notwithstanding the above, at a minimum the Contractor’s subcontract and vendor management system shall comply with ANSI/ISO/ASQC Q9001 provisions for purchasing and supplier management. The Contractor shall:

· Establish, document, and maintain a purchasing system and develop a self-assessment program to ensure adequate controls;

· Acquire quality products at fair and reasonable prices, using best in class commercial purchasing practices and procedures and ensure fair and open competition;

· Conduct Subcontractor Production Readiness Reviews;

· Audit subcontracts as needed;

· Conduct review and periodic appraisal of the Subcontractor’s and vendor purchasing system and its self-assessment reports at least annually. The Government shall have the right to examine the reviews and appraisals’ information; and

· Notify the Government prior to changes in Subcontractor status.

18.1 Special Tooling and Equipment Report

The Contractor shall design, fabricate or procure all special tooling, test equipment and gauges required to manufacture, assemble, test and inspect VLS MEB and HEB Backplane Harness Assemblies.

18.2 Contractor Storage of Equipment

DD Form 250 acceptance and/or Program Quality Acceptance (PQA) signature of the equipment notwithstanding, the Contractor shall provide material, services and facilities to store, preserve and protect any equipment completed during the manufacturing process prior to the specified contract delivery date.

19.0 QUALITY CONTROL AND ASSURANCE

19.1 Quality Control Program Plan

The Contractor shall submit a Quality Control Program Plan in accordance with CDRL A007. This document shall address all aspects of manufacturing, testing, and inspection as specified in the TDP, SOW, and contract. The Quality Control Program Plan should also address other aspects where quality control interface is appropriate, such as the quality group’s input into purchasing decisions, and incoming receiving and inspection of material and components. The Contractor’s Quality Control Program Plan must be approved by the Government before fabrication or procurement of any product for eventual delivery. Acceptance of the Contractor’s quality control program shall not in any way relieve the Contractor of their responsibility for compliance with all contract requirements. All manufacturing, assembly, inspection, and testing shall adhere to the requirements of this document for the life of the contract. If any changes are made to the Quality Control Program Plan during the use of this contract, the Contractor shall notify the Government in writing of these changes.

19.2 Manufacturing Certifications and Traceability

The Contractor shall submit a Certificate of Conformance certifying that the VLS MEB and HEB Backplane Harness meets the requirements of this contract.

The Contractor shall retain and provide upon request inspection and test results associated with certifying the units in accordance with CDRL A005.

19.3 Quality System and Quality Control Processes

The Contractor shall maintain a quality system, associated certifications or compliances, and test/inspection results. The Contractor shall maintain quality and process controls that shall be used to ensure that the manufactured products shall be in compliance with the applicable drawings, specifications, and this SOW. The Contractor shall maintain documentation and processes that shall be used to identify, record, and disposition non-conforming material, in-process rejects/reworks and characteristic discrepancies. This documentation shall be kept by the Contractor until further notification by the Government.

The quality management system procedures, planning, and all other documentation or data that comprise the quality management system shall be submitted to the Government for review in accordance with CDRL A007. Existing quality documents that meet the requirements of this contract may continue to be used. The Government may perform any necessary inspections, verifications, and evaluations to ascertain conformance to requirements and the adequacy of the implementing procedures. The Contractor's quality management system shall conform to supplement quality requirements imposed by this contract. The Government reserves the right to disapprove the quality management system or portions thereof when it fails to meet the contractual requirements.

19.4 Quality Assurance

The Contractor's quality assurance program shall conform to the Contractor's Quality Assurance Program Plan and shall be in conformity with either ANSI/ASQC Q9001, or ISO 9001 for production. This applies to items manufactured or performed by the Contractor at the Contractor’s plant or all outsourced facilities. The Contractor shall flow down to the Subcontractors and vendors the quality requirements through subcontracts, purchase orders, or other contractual purchasing documentation by using ANSI/ASQC Q9001 as a guide. The quality requirements include ANSI/ASQC Q9001 or ISO 9001, and relevant SOW and TDP requirements. The Subcontractors and vendors shall provide Certificates of Conformance that the flowed down requirements are fulfilled.

The Contractor shall provide for appropriate quality assurance review of manufacturing process plans and workmanship standards to ensure compliance to the quality system and standards.

The Contractor's Quality Assurance Program Plan shall be submitted to the Government for review in accordance with CDRL A007 and must be accepted before fabrication or procurement of any product for eventual delivery. Acceptance of the Contractor’s quality control program shall not in any way relieve the Contractor of their responsibility for compliance with all contract requirements. If any non-editorial changes are made to the Quality Assurance Program Plan during this contract, the Contractor shall notify the Government in writing of these changes. The Government reserves the right to disapprove the Quality Assurance Program Plan when it fails to meet the contractual requirements. The Contractor shall provide Quality Assurance Program Status describing the Contractor's activity as part of Status Report (Quality Assurance Program) in accordance with CDRL A007.

19.5 Limited Shelf Life Components

The Contractor’s quality management system shall ensure procured supplies that are subject to age deterioration, including epoxies and similar adhesives, are managed and controlled. Controls shall include prominent labeling and proactive measures to ensure expired material is not used in the manufacturing process. Controls shall allow complete traceability of limited shelf life components used in launcher products.

19.6 Government Inspection of Facilities

The Government may visit/inspect the plant or plants of the Contractor, or of any Subcontractors, engaged in the performance of this contract. If any examination/test is made by the Government on the premises of the Contractor/Subcontractor, the Contractor and any subcontractors shall provide all reasonable facilities and assistance for the safety and convenience of the Government inspectors in the performance of their duties. All examinations and tests by the Government will be performed in such a manner as will not unduly delay work.

19.7 Electrostatic Discharge Protection

The Contractor shall develop and maintain an electrostatic discharge protection/control program that complies with MIL-STD-1686C.

20.0 ENVIRONMENTAL COMPLIANCE AND REGULATIONS

20.1 Environmental Law and Regulations

The Contractor shall comply, and ensure that all Subcontractors comply, with all applicable environmental federal, state, and local laws and regulations and Navy policies, instructions and ISO 14000 Environmental Management Systems Standards.

20.2 Hazardous Waste and Material Control/Handling

The Contractor shall comply with all applicable Navy instructions for handling and control of hazardous waste.

20.3 Contractor use of Class I Ozone Depleting Substances

The TDP requirements notwithstanding, the Contractor shall not use 1,1,1-Trichloroethane or CFC-113 for cleaning or surface preparation. A substitute material that is not a Class I Ozone Depleting Substance shall be used to provide an equal or better level of cleanliness or surface preparation as provided by 1,1,1 Trichloroethane or CFC-113. The Contractor shall not use 1,1,1-Trichloroethane or CFC-113 as a solvent resistance test fluid. The Contractor shall notify the Government by written correspondence of its intent to perform material qualification tests which, by material specification, include 1,1,1-Trichloroethane or CFC-113 solvent resistance testing. The Contractor shall identify any detrimental impacts on the material qualification caused by not performing the 1,1,1-Trichloroethane or CFC-113 solvent resistance testing.

20.4 Safety

The Contractor shall comply with the latest applicable federal and state laws, regulations and management plans and requirements regarding occupational safety and health.

21.0 GOVERNMENT FURNISHED PROPERTY

21.1 Government Furnished Material

N/A

21.2 Government Furnished Equipment

N/A

21.3 Government Furnished Information

MEB Backplane Harness TDP # 8660446-9 and HEB Backplane Harness TDP # 866027-9

22.0 DELIVERABLES

NUMBER
NAME
A001
Key Event Schedule for FAI
A002
Test/Inspection Report for FAI
A003
Configuration Status Accounting Information
A004
As Built Configuration List
A005
Technical Report Study/Services
A006
Presentation Material
A007
Quality Control Program Plan
A008
QTY 455 MEB Backplane Harness
A009
QTY 62 HEB Backplane Harness

23.0 ACRONYM LIST

ACRONYM
DENOTATION
VLS
Vertical Launch System
MEB
Missile Electronics Box
HEB
Hazard Electronics Box
ATR
Acceptance Test Requirements
CCA
Circuit Card Assemblies
TDP
Technical Data Package

ADDITIONAL INFORMATION

A. PERIOD OF PERFORMANCE / REQUIRED DELIVERY DATES

20 weeks after date of award (DOA)

B. PLACE OF PERFORMANCE

TBD

C. SHIPPING ADDRESS

Naval Surface Warfare Center Build 519 1999 Fourth St Norco, CA 92860

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File details come from the government source that posted it. Updated .