SOW H6WC09 - F900 3D Printer (CIP FY26)_20251010_Redacted.pdf

STATEMENT OF WORK

For

Stratasys F900 Aircraft Interior Certification Solution Fused Deposition

Modeling (FDM) Machine

PREPARED BY:

OC-ALC / 76 CMXG / MXDER

10 October 2025

1. SCOPE

The following sets forth the minimum requirements for the procurement of one (1) Stratasys F900

FDM machine configured with the Aircraft Interior Certification Solution Package. The Stratasys

F900 is a qualified 3D printer used for making aircraft components. The machine shall include all equipment, materials, accessories, attachments, installation, and training necessary to provide the full capabilities described herein.

2. BACKGROUND

REACT currently operates 3 Stratasys F900 3D Printers successfully producing 3D printed replacement parts . The combination of these machines with ULTEM

9085 material that is approved for in-cabin aircraft use has proven to be a viable solution for replacing . This project goal is to expand the capacity for REACT to continue developing and producing direct replacement parts

As REACT continues to grow, . This project goal is to expand the printing capacity to allow for more throughput to support the DoD's

REACT began production on . The workload in addition to other funded workload has taken on REACT's current F900 3D Printers.

This project is to expand the already existing capacity of REACT's 3D printing. There will be no items sent to DRMO because of this project.

This project will enhance the 3D printing capacity within REACT. This includes continuing current workload, .

The function of the F900 is to rapidly produce aircraft-grade plastic components that replace traditionally manufactured parts . The new F900 will be identical to the

REACT currently has (

This project will support all .

Each F900 that REACT currently possesses is on a maintenance contract. This contract is to on printers and fix any unexpected problems that may arise. By adding a printer throughput will increase by 50.6%, . By adding a printer, this will allow REACT to reduce rework, increase shop efficiency and implement a rigid maintenance schedule.

3. REQUIREMENTS

3.1 Item Description

• 3D Printer Bundle, Consisting Of:

Stratasys F900 System (QTY 1), with 1-year (12-month) warranty

Validated Material License Bundle, Fortus 900

Ultem 9085 Material Option, Fortus 900MC Plus

SR30 Soluble Release Support Canister, 92 in3 (QTY 6)

ASA (Ivory) Filament Canister, 92 in3 (QTY 6)

Ultem 9085 Support Canister, 92 in3 (QTY 4)

Ultem 9085 Filament Canister, 92 in3 (QTY 4)

ASA Material License, Fortus 900MC (QTY 1)

T16A Tip License, Fortus 900MC (QTY 1)

Ultem 9085 License, Fortus 900MC (QTY 1)

Level 1 – F900, On-Site Installation and Training (QTY 1)

GrabCAD Print Pro, 1 year (QTY 1)

GC-SLPRO with Sheld Kit (QTY 1)

Streamline Pro – Single Printer License, 1 year (QTY 1)

Streamline Pro Shield Kit (QTY 1)

Sheet Bundle, Polycarb .02X16X18.5, 20 (QTY 3)

Sheet Bundle, Polycarb .02X26X38, 10 (QTY 3)

Tip, FDM, T40A (QTY 3)

Tip, FDM, T12/T12SR30 (QTY 3)

Tip, FDM, T16/T12SR30 (QTY 2)

Tip, FDM T20B (QTY 3)

HDWR, PPSF Purge Ledge (QTY 1)

Block, Purge Ledge

Sheet Bundle, High Temp Ultem 9085, .02X16X18.5, 20 (QTY 2)

Tip, FDM, 2 T16 (QTY 2)

Sheet Bundle, High Temp Ultem 9085, .02X26X38, 10 (QTY 2)

3.2 Installation – Installation shall be accomplished by Stratasys or an authorized reseller of Stratasys equipment. Delivery date shall be established in the contract. Delivery responsibilities are listed below:

3.3 Training – After satisfactory completion of acceptance of the system, the services of a qualified representative(s), who is an American citizen of good standing and repute and proficient in the English language; shall be provided for specialized training to familiarize receiving activity personnel with the equipment and to help ensure reliable performance and maximum service life during normal usage. The courses shall be performed at government facility and shall be consecutive, 8 hour workdays, between

8:00 am and 5:00 pm, excluding any federal holidays and weekends. All printed training aids shall become property of the government at the end of the course and be in the

English language. As a minimum, 3 days of specialized training shall be provided to a maximum of 4 trainees.

4. WARRANTY

The Contractor shall provide a one (1) year warranty from installation and acceptance date.

5. GENERAL REQUIREMENTS

Hours of Operation: The Contractor shall perform the work required under this contract during the following days and hours: Monday through Friday, 8:00AM

- 5:00PM. If work hours are required outside the hours stated, the Contractor shall contact the Government POC for approval from the CO. Upon approval from the CO, the Government Subject Matter Expert (SME) or Government POC must be present with the Contractor.

These dates and hours exclude Federal Holidays, base closures due to inclement weather, and furlough days, as applicable.

FOLLOWING IS MANDATORY FOR ANY WORK PERFORMED ON BASE

Environmental Protection & Safety: The Contractor shall be knowledgeable of and comply with all applicable federal, state and local laws, regulations, instructions and requirements regarding environmental protection and occupational safety and health. The Contractor shall comply with any laws, instructions or regulation changes during the term of this contract.

Contractors shall be compliant Tinker Air Force Base (TAFB) Supplement to Air

Force Instruction (AFI) 32-7086, “Hazardous Materials Management”, Tinker

AFB procedures per Tinker Air Force Base Instruction (TAFBI) 32-7004, “Hazardous Waste Management”, and Complex procedures per Oklahoma City

Air Logistics Complex (OC-ALC) Sup to AFI 32-7086, “Hazardous Material

Management” and OC-ALCI 32-101 “Air Quality Record Keeping Procedure”.

Publications are available digitally on e-Publishing website at www.e-publishing.af.mil for downloading or ordering.

Spills: Upon occurrence of any spill that could enter the storm system or cause any harmful environment effects, the Contractor shall immediately call 911 to report the incident. When possible, the Contractor shall use a base telephone to receive help from Tinker AFB 911. If using a cell phone, the Contractor shall request Tinker AFB 911. The Contractor shall immediately report all environmental violations to the GPOC and UEC. The Contractor shall provide five (5) copies of a typed or written report about the incident within four (4) clock hours as follows:

One (1) copy to CO, two (2) copies to the GPOC, a copy for UEC and one (1) copy for record. The format of the report shall be left up to the Contractor, but the report shall contain the following information:

1.) Name and contact number of persons reporting the spill

2.) Date and time of incident

3.) Location and source of spill

4.) Substance or pollutant spilled

5.) Amount spilled and rate of discharge

6.) Any damages or injuries involved

7.) Extent of area impacted

8.) Potential hazards

9.) Actions taken

10.) Organizations contacted

11.) Remarks Section - that addresses the cause of the spill (e.g. human error, equipment, etc.) and whether 911 was called and which agencies responded.

Housekeeping: The Contractor shall keep the work areas clean and neat IAW industry standards, OSHA, fire and safety standards, and this SOW.

Foreign Object Damage (FOD) and Dropped Object Prevention: (SS)

Contractor personnel who work in or travel though areas near operational and production aircraft, engines, munitions, missiles, drones, space systems, support equipment, Aerospace Ground Equipment (AGE), trainers, and the Contactor personnel operating vehicles and equipment on flight lines, runways, taxiways, parking ramps, and in aircraft hangers and maintenance areas are required to receive the FOD/DOP training and to comply with AFI 36-2650, AFMC Supplement 1, paragraph 9.2., and A4.4.4. (Initial)/A4.4.5. (Refresher). The Contractor and

Contractor personnel shall acknowledge the FOD/DOP training either by viewing the Digital Versatile Disc (DVD) provided by the Government POC or the

YouTube site, http://www.youtube.com/watch?v=tYcbodjFPnM.

The Contract Manager shall provide written certification to the Government POC for each employee within ten (10) business days after the contract award date. The certification shall have the title of the training, the name of the person who received the training, and the date of the training. The Contractor shall also ensure all new employees view the FOD/DOP training and provide written certification of training to the Government POC prior to the employees starting work in the OC-ALC shops.

Every 36 Months, the Contractor and Contractor personnel shall be required to review the FOD/DOP training and to provide written certification to the

Government POC.

Tool Control and Accountability: While performing contract services in or around Maintenance Production Shops, which includes ramp areas, the Contractor shall comply with AFI 21-101_AFMC Supplement 1, 21-101, Chapter 10 (all paragraphs) and OC-ALCI 21-112, paragraph 14.1. and 14.5.3. The Contractor shall provide the completed MXRIWRS Form 032 prior to performing work in the

OC-ALC industrial areas. The MXRIWRS Form 032 is available from the

Government POC. The Contractor shall provide a Contractor Tool Listing, MXRIWRS Form 032, to the Government POC within five (5) business days after

(insert type of action, i.e. PM, RM, etc.) actions. The Contractor or Contractor’s personnel shall inventory the container or bag of tools at the beginning of each work day and at the end of each workday. The Contractor personnel shall immediately notify the Government POC of any tools that are missing or lost from the work area or container (e.g. tool or job box or tool bag). The Government POC will report any missing Contractor’s tools which have not been located within one (1) hour after notification to the appropriate Government personnel. The Contractor shall obtain the Form 32 from the Government POC. The CM shall ensure each employee on the job site receives a briefing from the Government POC about

Housekeeping, FOD/DOP, and Tool Control prior to starting work in OC-ALC

Industrial Areas.

Privately Owned Motor Vehicles (POV): Contractor personnel shall comply with the directives pertaining to operation of POVs on Tinker AFB per AFMAN 31-116, in its entirety, “Motor Vehicle Traffic Supervision”. The Contractor shall comply with Tinker AFBI 24-302, in its entirety for the operation of POVs within Tinker

AFB.

Visitors Pass: The Contractor shall contact the Government POC seven (7) business days before arriving on Tinker AFB to arrangement for Visitors Passes.

The Government POC will assign a sponsor for the Contractor from within the organization. The Contractor and the sponsor shall arrange to meet at Pass and

Registration, building 6611 at the Tinker Gate which is South of I-40 off Air Depot.

Foreign Nationals: The Contractor shall notify the Government POC before sending a Foreign National representative to perform services. Special rules apply for foreign nationals visiting a US Government facility.

Safety and Health on Government Installations: While performing work under this contract on a Government installation, the Contractor shall comply with federal, state and local regulations, and AFI 91-203, “Air Force Consolidated

Occupational Safety Instruction”, as established by this contract and Appendix C.

The Contractor shall notify the CO, Government POC, and Government Contract

Administrator (CA) within one (1) business day of any injuries that occur to contractor personnel while they are on the installation. The Contractor shall notify the CO, Government POC, and Government CA within one (1) business day of damage to Government property or equipment during the execution of the contract.

Emergency Procedures: The Contractor personnel shall follow the direction of the Government personnel regarding emergency procedures, such as fire, tornado, active shooter, bomb threats, or another emergency. It is the responsibility of the

Contractor to provide guidance and to establish procedures for its employees to respond to an emergency. It is the Contractor’s responsibility to account for their employees following an emergency evacuation. The Contractor personnel shall participate with the Government personnel in all fire and tornado drills at no additional cost to the Government.