SOW Benyaurd Gen Set Overhaul.docx

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CAT 3406B Marine Generator Parts
Solicitation number
W912EE25Q0008
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This is a Statement of Work and Special Notice for overhauling two CAT 3406B Marine Generator Sets on the Motor Vessel Benyaurd for the US Army Corps of Engineers Vicksburg District. The requirement includes delivery of two CAT Reman 3406B Long Blocks, two new/remanufactured injector pumps, new isolators for both generator sets, dynamometer testing at a CAT facility, and start-up/sea trials to verify proper load sharing and power synchronization. The M/V Benyaurd engine room crew will perform the mechanical installation labor. The SOW details 80 specific OEM Caterpillar parts required, including seals, gaskets, filters, and various engine components.

The Special Notice indicates this will be a sole-source award to Puckett Machinery (CAGE: 1JX26) under FAR Part 13 Simplified Acquisition Procedures. Capability statements from other potential suppliers are due by 5:00 PM CST on December 3, 2024. Parts delivery is required by January 31, 2025 to the M/V Benyaurd in Vicksburg, MS. All parts come with a 12-month Caterpillar Limited Warranty against defects in material and workmanship. Questions should be directed to Alexandria Long and Brent Hester at the Army Corps of Engineers.

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SCOPE OF WORK

M/V BENYAURD

CAT 3406B MARINE GENERATOR PARTS

Scope of Work:

The Revetment Branch of the US Army Corps of Engineers Vicksburg District requires the parts for overhauling of the engines of the Marine Generator Sets on the Motor Vessel Benyaurd. The vessel is equipped with two CAT 3406B Marine Generator Sets with the specifications stated below. Caterpillar recommends an in-frame overhaul every 10,000 hours. These engines are currently approaching their 3rd overhaul cycle. The cylinder blocks, crankshafts, and cylinder heads are due to be repaired or replaced. The crew of the M/V Benyaurd will perform the overhaul.

CAT 3406B Engine Specs PORT Generator: S/N - 2WB09914 Arrangement # - 5R8923 STBD Generator: S/N – 2WB09900 Arrangement # - 5R8923

Requirements:

· Deliver two CAT Reman 3406B Long Blocks.

· Deliver two new/remanufactured injector pumps – existing one to be.

· Deliver new Isolators for both Gen Sets – part number is unavailable; custom built per Gen Set

· Dynamometer Test – contractor shall perform dynamometer test at CAT facility on assembled engines to verify horsepower and torque are within specification. USACE will deliver the engines to the contractor and will retrieve once finished

· Start-up/Sea Trial – time and tune engine governor load sharing; ensure electrical power generation is synchronized.

· The M/V Benyaurd engine room crew will perform all labor for mechanical installation.

· All parts, gaskets, seals, and materials shall be genuine OEM Caterpillar:

ITEM
PART #
DESCRIPTION
QTY
1
0R-3751
CAT Reman 3406B long block
2
core charge
2
2
0R-9448
oil pump group
2
core charge
2
3
0R-5765
turbo cartridge
2
core charge
2
4
4W-7018
Nozzles
12
5
7E-6247
heater
2
6
109-0077
seal O ring
4
7
109-0076
seal O ring
2
8
9M-0853
bypass plunger
4
9
4N-8150
bypass spring
4
10
2P-3760
Gasket
4
11
3P-0650
seal O ring
4
113-5304
Seal
4
12
1R-1808
Seal
2
13
2S-2251
seal O ring
4
14
4N-1156
gasket-regulator
4
15
4N-0933
Gasket
4
198-1517
Gasket
4
16
4N-4188
Gasket
2
17
1S-9544
Seal
4
18
4W-4794
regulator-water
2
19
7C-0307
gasket
4
20
3S-9643
lip seal-regulator
2
21
1W-2636
gasket
2
22
4N-0641
gasket
2
23
9M-7002
seal O ring
8
24
4N-0699
gasket
2
25
6L-9589
gasket
8
26
4N-0933
gasket
2
198-1517
gasket
2
27
153-5484
gasket
4
28
4F-7387
seal
2
29
9M-3786
seal O ring
2
30
4K-6804
seal O ring
2
31
109-0078
seal O ring
4
32
5P-7204
seal O ring
4
33
2N-8204
gasket
12
34
2J-0157
seal O ring
2
35
8H-2778
seal-fuel filter
2
36
1R-0749
fuel filter-S
2
37
9M-2342
fuel filter-P
2
38
8N-6116
hose-air filter
2
39
4N-0015
air filter-primary
2
40
4N-7808
air filter-soot
2
41
1S-6595
gasket
2
42
2M-9780
seal O ring
2
43
9M-4849
seal O ring
2
44
1S-4810
gasket
2
45
4N-0699
gasket
2
46
4L-8337
seal
4
47
5S-1188
seal O ring
4
48
2N-2766
locknut
24
49
5M-2894
washer
24
50
2S-3770
spacer
2
51
108-3612
spacer
22
52
4S-6137
stud-taperlock
22
53
6L-8562
stud-taperlock
10
54
516-5987
stud-taperlock
10
55
8C-5196
seal O ring
4
56
5P-5678
seal-valve cover
10
57
4N-3661
gasket
2
4N-1151
gasket-oil pan
2
58
159-3021
gasket
2
59
2W-1734
seal group
2
60
2W-1733
seal group
2
61
124-6016
gasket
2
166-9146
gasket
2
62
2P-4645
damper A
2
63
140-3130
gasket
2
64
166-9142
gasket
2
65
4H-6145
gasket
2
66
6B-2250
gasket
4
67
7W-5733
gasket
2
68
2W-0459
gasket
2
69
100-7432
gasket
2
70
1H-7339
seal
2
175-7896
seal O ring
2
71
7W-3905
hose A
2
72
5N-6062
hose A
2
73
7M-7273
gasket
2
74
4N-4159
gasket
2
75
2N-2766
locknut
8
76
129-9452
gasket exhaust
12
77
6I-2517
gasket
2
78
109-0072
seal O ring
4
79
2S-1304
clamp-turbo
2
80
5S-4517
clamp-turbo
2

Warranty CAT Reman parts are covered by a 12-month Caterpillar Limited Warranty against Caterpillar defects in material and/or workmanship.

Performance Period:

All parts shall be delivered to the M/V Benyaurd no later than Jan 31, 2025 and shall be delivered to the following address:

M/V Benyaurd 2577 Haining Rd Vicksburg, MS 39183 ATTN: Robert Yates/Richard Embry

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