SOW Benyaurd Gen Set Overhaul.docx
DOCX document 23 KB Posted
- Attached to
- CAT 3406B Marine Generator Parts
- Solicitation number
- W912EE25Q0008
About this file
This is a Statement of Work and Special Notice for overhauling two CAT 3406B Marine Generator Sets on the Motor Vessel Benyaurd for the US Army Corps of Engineers Vicksburg District. The requirement includes delivery of two CAT Reman 3406B Long Blocks, two new/remanufactured injector pumps, new isolators for both generator sets, dynamometer testing at a CAT facility, and start-up/sea trials to verify proper load sharing and power synchronization. The M/V Benyaurd engine room crew will perform the mechanical installation labor. The SOW details 80 specific OEM Caterpillar parts required, including seals, gaskets, filters, and various engine components.
The Special Notice indicates this will be a sole-source award to Puckett Machinery (CAGE: 1JX26) under FAR Part 13 Simplified Acquisition Procedures. Capability statements from other potential suppliers are due by 5:00 PM CST on December 3, 2024. Parts delivery is required by January 31, 2025 to the M/V Benyaurd in Vicksburg, MS. All parts come with a 12-month Caterpillar Limited Warranty against defects in material and workmanship. Questions should be directed to Alexandria Long and Brent Hester at the Army Corps of Engineers.
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SCOPE OF WORK
M/V BENYAURD
CAT 3406B MARINE GENERATOR PARTS
Scope of Work:
The Revetment Branch of the US Army Corps of Engineers Vicksburg District requires the parts for overhauling of the engines of the Marine Generator Sets on the Motor Vessel Benyaurd. The vessel is equipped with two CAT 3406B Marine Generator Sets with the specifications stated below. Caterpillar recommends an in-frame overhaul every 10,000 hours. These engines are currently approaching their 3rd overhaul cycle. The cylinder blocks, crankshafts, and cylinder heads are due to be repaired or replaced. The crew of the M/V Benyaurd will perform the overhaul.
CAT 3406B Engine Specs PORT Generator: S/N - 2WB09914 Arrangement # - 5R8923 STBD Generator: S/N – 2WB09900 Arrangement # - 5R8923
Requirements:
· Deliver two CAT Reman 3406B Long Blocks.
· Deliver two new/remanufactured injector pumps – existing one to be.
· Deliver new Isolators for both Gen Sets – part number is unavailable; custom built per Gen Set
· Dynamometer Test – contractor shall perform dynamometer test at CAT facility on assembled engines to verify horsepower and torque are within specification. USACE will deliver the engines to the contractor and will retrieve once finished
· Start-up/Sea Trial – time and tune engine governor load sharing; ensure electrical power generation is synchronized.
· The M/V Benyaurd engine room crew will perform all labor for mechanical installation.
· All parts, gaskets, seals, and materials shall be genuine OEM Caterpillar:
| ITEM |
| PART # |
| DESCRIPTION |
| QTY |
| 1 |
| 0R-3751 |
| CAT Reman 3406B long block |
| 2 |
| core charge |
| 2 |
| 2 |
| 0R-9448 |
| oil pump group |
| 2 |
| core charge |
| 2 |
| 3 |
| 0R-5765 |
| turbo cartridge |
| 2 |
| core charge |
| 2 |
| 4 |
| 4W-7018 |
| Nozzles |
| 12 |
| 5 |
| 7E-6247 |
| heater |
| 2 |
| 6 |
| 109-0077 |
| seal O ring |
| 4 |
| 7 |
| 109-0076 |
| seal O ring |
| 2 |
| 8 |
| 9M-0853 |
| bypass plunger |
| 4 |
| 9 |
| 4N-8150 |
| bypass spring |
| 4 |
| 10 |
| 2P-3760 |
| Gasket |
| 4 |
| 11 |
| 3P-0650 |
| seal O ring |
| 4 |
| 113-5304 |
| Seal |
| 4 |
| 12 |
| 1R-1808 |
| Seal |
| 2 |
| 13 |
| 2S-2251 |
| seal O ring |
| 4 |
| 14 |
| 4N-1156 |
| gasket-regulator |
| 4 |
| 15 |
| 4N-0933 |
| Gasket |
| 4 |
| 198-1517 |
| Gasket |
| 4 |
| 16 |
| 4N-4188 |
| Gasket |
| 2 |
| 17 |
| 1S-9544 |
| Seal |
| 4 |
| 18 |
| 4W-4794 |
| regulator-water |
| 2 |
| 19 |
| 7C-0307 |
| gasket |
| 4 |
| 20 |
| 3S-9643 |
| lip seal-regulator |
| 2 |
| 21 |
| 1W-2636 |
| gasket |
| 2 |
| 22 |
| 4N-0641 |
| gasket |
| 2 |
| 23 |
| 9M-7002 |
| seal O ring |
| 8 |
| 24 |
| 4N-0699 |
| gasket |
| 2 |
| 25 |
| 6L-9589 |
| gasket |
| 8 |
| 26 |
| 4N-0933 |
| gasket |
| 2 |
| 198-1517 |
| gasket |
| 2 |
| 27 |
| 153-5484 |
| gasket |
| 4 |
| 28 |
| 4F-7387 |
| seal |
| 2 |
| 29 |
| 9M-3786 |
| seal O ring |
| 2 |
| 30 |
| 4K-6804 |
| seal O ring |
| 2 |
| 31 |
| 109-0078 |
| seal O ring |
| 4 |
| 32 |
| 5P-7204 |
| seal O ring |
| 4 |
| 33 |
| 2N-8204 |
| gasket |
| 12 |
| 34 |
| 2J-0157 |
| seal O ring |
| 2 |
| 35 |
| 8H-2778 |
| seal-fuel filter |
| 2 |
| 36 |
| 1R-0749 |
| fuel filter-S |
| 2 |
| 37 |
| 9M-2342 |
| fuel filter-P |
| 2 |
| 38 |
| 8N-6116 |
| hose-air filter |
| 2 |
| 39 |
| 4N-0015 |
| air filter-primary |
| 2 |
| 40 |
| 4N-7808 |
| air filter-soot |
| 2 |
| 41 |
| 1S-6595 |
| gasket |
| 2 |
| 42 |
| 2M-9780 |
| seal O ring |
| 2 |
| 43 |
| 9M-4849 |
| seal O ring |
| 2 |
| 44 |
| 1S-4810 |
| gasket |
| 2 |
| 45 |
| 4N-0699 |
| gasket |
| 2 |
| 46 |
| 4L-8337 |
| seal |
| 4 |
| 47 |
| 5S-1188 |
| seal O ring |
| 4 |
| 48 |
| 2N-2766 |
| locknut |
| 24 |
| 49 |
| 5M-2894 |
| washer |
| 24 |
| 50 |
| 2S-3770 |
| spacer |
| 2 |
| 51 |
| 108-3612 |
| spacer |
| 22 |
| 52 |
| 4S-6137 |
| stud-taperlock |
| 22 |
| 53 |
| 6L-8562 |
| stud-taperlock |
| 10 |
| 54 |
| 516-5987 |
| stud-taperlock |
| 10 |
| 55 |
| 8C-5196 |
| seal O ring |
| 4 |
| 56 |
| 5P-5678 |
| seal-valve cover |
| 10 |
| 57 |
| 4N-3661 |
| gasket |
| 2 |
| 4N-1151 |
| gasket-oil pan |
| 2 |
| 58 |
| 159-3021 |
| gasket |
| 2 |
| 59 |
| 2W-1734 |
| seal group |
| 2 |
| 60 |
| 2W-1733 |
| seal group |
| 2 |
| 61 |
| 124-6016 |
| gasket |
| 2 |
| 166-9146 |
| gasket |
| 2 |
| 62 |
| 2P-4645 |
| damper A |
| 2 |
| 63 |
| 140-3130 |
| gasket |
| 2 |
| 64 |
| 166-9142 |
| gasket |
| 2 |
| 65 |
| 4H-6145 |
| gasket |
| 2 |
| 66 |
| 6B-2250 |
| gasket |
| 4 |
| 67 |
| 7W-5733 |
| gasket |
| 2 |
| 68 |
| 2W-0459 |
| gasket |
| 2 |
| 69 |
| 100-7432 |
| gasket |
| 2 |
| 70 |
| 1H-7339 |
| seal |
| 2 |
| 175-7896 |
| seal O ring |
| 2 |
| 71 |
| 7W-3905 |
| hose A |
| 2 |
| 72 |
| 5N-6062 |
| hose A |
| 2 |
| 73 |
| 7M-7273 |
| gasket |
| 2 |
| 74 |
| 4N-4159 |
| gasket |
| 2 |
| 75 |
| 2N-2766 |
| locknut |
| 8 |
| 76 |
| 129-9452 |
| gasket exhaust |
| 12 |
| 77 |
| 6I-2517 |
| gasket |
| 2 |
| 78 |
| 109-0072 |
| seal O ring |
| 4 |
| 79 |
| 2S-1304 |
| clamp-turbo |
| 2 |
| 80 |
| 5S-4517 |
| clamp-turbo |
| 2 |
Warranty CAT Reman parts are covered by a 12-month Caterpillar Limited Warranty against Caterpillar defects in material and/or workmanship.
Performance Period:
All parts shall be delivered to the M/V Benyaurd no later than Jan 31, 2025 and shall be delivered to the following address:
M/V Benyaurd 2577 Haining Rd Vicksburg, MS 39183 ATTN: Robert Yates/Richard Embry
File details come from the government source that posted it. Updated .