SOLICITATION RFP 373685RLP.pdf

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Coated A36 Spacers for Cryostat Installation
Solicitation number
RFP_373685RLP
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This Request for Proposal (RFP) from Fermi National Accelerator Laboratory seeks 6,000 Coated A36 Spacers for Cryostat Installation for the Long-Baseline Neutrino Facility (LBNF) and Deep Underground Neutrino Experiment (DUNE). The spacers are 14" x 14" x 5/8" with specific material and coating requirements, including A36 low-carbon steel with a primer anti-rust coating or powder coating. The RFP was issued on September 8, 2025, with proposals due by 5 PM CDT on September 24, 2025, and is managed by Fermi Forward Discovery Group, LLC under contract with the U.S. Department of Energy Office of Science.

The procurement is a best-value source selection, with award based on the lowest price of technically acceptable offerors. Shipping is expected within four months of purchase order award, with delivery to either Dakota Warehouse in Rapid City, SD or the Fermilab Ross Headframe in Lead, SD. Vendors must submit pre-production samples, a quality control plan compliant with ISO 9001, a production plan, and various documentation including traceability records, test reports, material certificates, and dimensional control reports. The subcontractor will be responsible for comprehensive quality control and adherence to specified technical requirements.

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Fermi National Accelerator Laboratory Procurement Department

Finance Section 630-840-2454 rhiannon@fnal.gov

Date:

Request for Proposal #:

Proposals Due:

REQUEST FOR PROPOSAL - THIS IS NOT A PURCHASE ORDER

Fermi Forward Discovery Group, LLC (FFDG) anticipates procurement of the following assemblies for Fermi National Accelerator Laboratory (Fermilab). Fermilab Requests your firm-fixed price proposal for the following:

Pg. 1 of 2

ITEM QTY. DESCRIPTION UNIT PRICE DELIV.

Total Extended Proposal Price:

Company Name:

Address:

Terms: Net 30 FOB: Fermilab Signature & Date: Rhiannon Patterson - Procurement Specialist II

Coated A36 Spacers for Cryostat Installation that meets the specification beginning on page three (3) of this request for proposal. Specification includes one (1) drawing CCS - 14x14x0.625_R1.pdf.

60001 $

Please provide quote to include domestic material.

Exceptions to specifications and extra charges for containers, tooling, etc. must be clearly indicated

MATERIALS, SUPPLIES OR SERVICES RESULTING FROM

THIS QUOTE ARE FOR WORK DONE UNDER PRIME

CONTRACT NO. DE AC02 07CH11359 WITH THE UNITED

STATES DEPARTMENT OF ENERGY. ANY ITEMS COVERED

BY G.S.A. CONTRACTS SHOULD BE SO INDICATED.

Please note that FFDG may request alternate shipping location dependent on shipping schedule.

REQUEST FOR PROPOSAL

September 8, 2025

RFP 373685RLP

September 24, 2025

Fermi National Accelerator Laboratory / Kirk and Pine Street / P.O. Box 500 / Batavia, IL 60510 / www.fnal.gov / fermilab@fnal.gov Managed by Fermi Forward Discovery Group, LLC for the U.S. Department of Energy Office of Science

RFP # 373685RLP Pg. 2 of 2

The units will ship to:

Dakota Warehouse Fermilab - Ross Headframe 1313 E. St. Patrick St. 168 Ross St Rapid City, SD 57701 Lead, SD 57754 United States United States

Basis for Subcontract Award

FFDG General Terms and Conditions for Commercial Products and Commercial Services (01.2025)

Offers to include F.O.B. Fermilab delivery terms. All freight charges must be included in your quotation.

The following Representations must be completed and returned with your proposal:

SARC - Subcontractor Annual Reps & Certs (Rev. 4) PUR-466 - Proposal Certifications ( Rev. 2 Dated 06/03/2025)

Proposals shall be submitted by 5pm CDT September 24, 2025.

All contractual questions shall be directed to:

Rhiannon Patterson Procurement Specialist II rhiannon@fnal.gov 630-840-2454 (office)

The above referenced terms and conditions are available on the Fermilab Business Services Web Site. They are PDF Format (hard copy forms are available upon request) and can be accessed at the following URL:

https://procurement.fnal.gov/terms-conditions/

The RFP response shall include a completed RFP page, SARC Form, and a PUR-466 Form.

This is a best value source selection. Award shall be made to the supplier who is deemed responsible by FFDG, whose proposal conforms to the solicitation’s requirements, and is judged to represent best value to FFDG. The best value is represented by the lowest price of technically acceptable offerors. FFDG intends to award without discussions.

The following terms and conditions shall become a part of any subsequent purchase order/subcontract resulting from this solicitation.

or

Fermi National Accelerator Laboratory / Kirk and Pine Street / P.O. Box 500 / Batavia, IL 60510 / www.fnal.gov / fermilab@fnal.gov Managed by Fermi Forward Discovery Group, LLC for the U.S. Department of Energy Office of Science https://procurement.fnal.gov/terms-conditions/ https://procurement.fnal.gov/terms-conditions/ https://procurement.fnal.gov/terms-conditions/ https://procurement.fnal.gov/terms-conditions/ mailto:rhiannon@fnal.gov https://procurement.fnal.gov/terms-conditions/

Long-Baseline Neutrino Facility (LBNF) / Deep Underground Neutrino Experiment (DUNE) - US

Coated A36 Spacers for Cryostat Installation Procurement Specification

Procurement Specification – Coated A36 Spacers

LBNF/DUNE-US FDC

Fermi National Accelerator Laboratory i

VERSION CONTROL

Approvals for this document will be required from:

FFDG Procurement: Name TBD. To be filled in by Procurement prior to PO award FFDG Responsible Person: Kyle Rovick

Revision History Revision Responsible

Person Date Description of Changes

0 Kyle Rovick August 27, 2025 Original

Fermi National Accelerator Laboratory ii

TABLE OF CONTENTS

Version Control……………………………………………..…………………………………………………………………………..…i

Table of Contents………………………………………………………………………………………………………………………...ii

Acronyms and Abbreviations…………………………………………………………………………………..……………………iii

Introduction

Structure/Component Description

Scope of Work

Post-Award Submittals

Finished Material Submittals

Quality Control

Fermi National Accelerator Laboratory iii

ACRONYMS AND ABBREVIATIONS

Acronym/Abbreviation Definition

FNAL Fermi National Accelerator Laboratory

FERMILAB Fermi Forward Discovery Group (FFDG)

Customer FFDG

Subcontractor Vendor awarded the Purchase Order

SURF Sanford Underground Research Facility

LBNF Long Baseline Neutrino Facility

DUNE Deep Underground Neutrino Experiment

I&I Installation and Integration

CCS Cryostat Center Spacers

FAI Factory Acceptance Inspection

QC Quality Control

ISO International Organization for Standardization

Fermi National Accelerator Laboratory 1

1. INTRODUCTION

Under contract to the U.S. Department of Energy (DOE), the Fermi Forward Discovery Group (FFDG), is leading the Long-Baseline Neutrino Facility (LBNF) Project to enable a world-class program in neutrino physics. Specifically, the LBNF Project (https://lbnf-dune.fnal.gov) provides the infrastructure for the Deep Underground Neutrino Experiment (DUNE), which will consist of two large liquid argon-based neutrino detectors located nearly a mile underground at the Sanford Underground Research Facility (SURF) in Lead, SD. See Figure 1, LBNF/DUNE-US Schematic

The Far Detector & Cryogenics (FDC) subproject of LBNF/DUNE-US installs the cryostats, detectors, cryogenics and supporting infrastructure at the SURF laboratory.

Figure 1, LBNF/DUNE-US Schematic

2. STRUCTURE/COMPONENT DESCRIPTION

The experimental facilities will include several individual cryogenic detectors, each one housed inside a large, instrumented cryostat filled with 17,500 tons of liquid argon. The Cryostat Center spacer components will be positioned below the cryostats steel structural beams to support them.

3. SCOPE OF WORK

The Subcontractor shall procure all materials, fabricate, assemble, test, package, and deliver the complete products as required in this specification document.

The Subcontractor shall provide and deliver metal spacers to the following specifications and quantities.

https://lbnf-dune.fnal.gov/

Fermi National Accelerator Laboratory 2

Cryostat Center Spacers (CCS)

Material Requirements CCS

• A36 or dual certified A36/A572 Carbon Steel

• Finished– pickling/mill scale removed.. Primer anti-rust coating or powder coated, one layer, DFT 40 μm, two-component, or red oxide, or other.Submit to FFDG for approval prior to fabrication

Dimensions CCS

• 14” x 14” +/- 1/16”

Thickness CCS

• 5/8”

Attributes

• Steel to be cut using a method that produces similar flat, square edges

• Edges shall not have burred, be sharp, damaged or rolled edges, and shall be suitable for manual handling

• A single hole may be made for the purposes of painting – however it is subject to FFDG approval. Vendors to provide shop drawing.

• 10 EA Pre-production samples of each size shall be furnished by supplier and shall be held as representative models for remainder of order. Samples shall be dimensionally correct and painted/coated in the manner that full quantity

• Fabrication of order shall not proceed without approval of samples. Pieces shall not be bowed and shall sit flat within 1/16”

• Quantity o 6000 pieces

Reference Drawings CCS – 14x14x0.625_R1.pdf

• Packaging/shipping o Max weight per pallet or crate 4900 lbs. Pallet shall be of an appropriate type that shall be rackable at the weight it is bearing and shall not be overloaded beyond their design capacity.

o Must be able to be moved with forklift and in packaging that keeps steel from being exposed to the elements and weather.

o Each pallet or crate of shims shall be clearly marked in so that the type and quantity of pieces in letters and number at least 2” tall, e.g: “5/8” A36 CCS – 250 EA”.

o The Contractor shall be responsible for the packing of the entire order.

o All components must be packaged to ensure materials will conform to specifications upon shipment, delivery, and storage.

o A packing proposal method shall be submitted by the Subcontractor to FFDG for prior written approval before packing starts, in particular regarding the following technical aspects:

Packing material choice External marking Inspection of the contents

Fermi National Accelerator Laboratory 3

Lifting/manipulation marking o Shipping:

Must be shipped no later than four months from Purchase Order (PO) award. Early delivery of partial quantity is acceptable.

Ship to:

Dakota Warehouse 1313 E. Saint Patrick St.

Rapid City, SD 57701

FFDG may request an alternate shipping location should schedule be a concern:

FFDG – Ross Headframe 168 Ross Road Lead, SD 57754.

4. POST-AWARD SUBMITTALS

The Subcontractor shall comply with the following requirements once subcontract award has been made.

• Prior to the starting of the manufacturing process, the following set of documents must be provided by the Contractor to FFDG for approval:

o Vendor to provide 10 EA pre-production samples of each thickness (i.e. 10 EA 5/8”) for FFDG acceptance, which will not be counted as part of the quantity in Section 3. After acceptance, the samples will be the standard to which the delivered pieces will be held to.

o Quality plan and quality control documentation, as specified in ISO 9001 (reference this document’s Section 6, Quality Control).

• The Subcontractor shall submit a production plan.

o Required no later than one month from Purchase Order (PO) award. Part shipments are expected at the South Dakota warehouse 2 months after PO award and approval of the Pre-production samples.

o The production plan shall be agreed between FFDG and the Subcontractor prior to the start of the supply production. The production plan shall include, at a minimum, the following milestones.

Raw material procurement Supply production start Supply FAI (reference this document’s Section 5, Finished Materials Submittals)

• The Subcontractor shall submit monthly progress reports to include the following.

o delivery timeline

• The Subcontractor shall submit all documents produced exclusively in the following electronic formats.

o Shop drawings in AUTOCAD or PDF o Text documents in Microsoft Word or PDF as referenced in Sections 5 and 6.

Fermi National Accelerator Laboratory 4

• The full documentation supplied by the Contractor in the framework of the Contract (including all drawings and schematics) shall be in English only.

5. FINISHED MATERIALS SUBMITTALS

The Subcontractor shall provide documentation certifying that the material is as specified and shall include the following.

• Upon delivery of the supply, the Subcontractor shall provide, at minimum, the following set of documentation in addition to the documentation listed above:

o Traceability documentation o Reports of all the tests/inspections performed o Material certificates of supplied parts o Dimensional control reports

• The full documentation supplied by the Contractor in the framework of the Contract (including all drawings and schematics) shall be in English only.

6. QUALITY CONTROL

The Subcontractor is responsible for all activities necessary to manage, control, and document work to ensure compliance with the subcontract documents. The Subcontractor’s responsibility includes ensuring adequate Quality Control services are provided for work accomplished on- and off-site by their organization, suppliers, sub-tier subcontractors, technical laboratories, and consultants.

The work activities include submittal management, testing and inspection, and all other functions relating to the requirement for quality manufacturing. The Subcontractor shall implement a Quality Control program and designate a quality responsible person(s) to achieve these goals.

Quality Control requirements are as follows.

• The Subcontractor shall apply professional standards and codes in matters of document editing, design/drawing process, design reviews and approval, naming conventions and tagging, quality assurance/control.

• Prior to the starting of the manufacturing process, the Subcontractor shall submit a Quality Control plan.

• The Subcontractor shall have an adequate working quality management system that guarantees the compliance of the mechanical and geometrical properties of the deliveries to the standards defined in this Technical Specification; the quality management system shall comply with ISO 9001.

End of Document

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

APPROVED

MFG

EDMS#

A. Robin

8/15/2025

DWG NO

CCS - 14x14x0.625

TITLE

CRYOSTAT CENTER SPACER - 5/8"

SIZE

D

SCALE

REV

1 / 2

MATERIAL

Steel, A36 Low-Carbon

± 0.050"

± 0.010"

± 0.005"

± 1/16"

± 1°

X.X

X.XX

X.XXX

FRACTION

ANGLES

STANDARD TOLERANCES

UNLESS NOTED OTHERWISE

DIMENSIONS ARE IN INCHES

THIRD ANGLE PROJECTION

14.00

[355.6]

14.00

[355.6]

.625

[15.9]

MATERIAL NOTES:

1. BASE MATERIAL SHALL BE A36 LOW-CARBON STRUCTURAL STEEL

2. PARTS SHALL BE PAINTED WITH RED OXIDE PRIMER

GENERAL NOTES:

1. STEEL TO BE CUT USING METHOD THAT PRODUCES SIMILAR FLAT, SQUARE EDGES

2. EDGES SHALL NOT BE SHARP, HAVE BURRS, OR BE DAMAGED

3. SHALL BE FREE OF OIL, RUST, OR OTHER CONTAMINANTS AND SHALL BE CLEANED PRIOR TO SHIPPING

OR APPROVED COATING SUCH AS POWDERCOATING WITH DFT 40 umTHICKNESS .

3. TOLERANCE +/- 1/16"

SOLICITATION RFP 373685RLP.pdf
SOLICITATION RFP 373685RLP.pdf
RFP

2025-08-27-Procurement_Specification_CCS_0.625_.pdf

CCS_-_14x14x0.625_R1.pdf

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