Sheet 6 Boiler Valver Data Sheet70-8509.pdf

SPECIFICATION DATA

70-8509-01

Automatic Safety Shutoff Valves

(V5055 / V5097 INDUSTRIAL GAS VALVES;

V4055, V4062, AND V9055 ACTUATORS)

APPLICATIONS

The Honeywell family of automatic safety shutoff valves consists of several combinations of fluid power actuators with V5055 / V5097 Industrial Gas Valves. While it is possible to combine any V5055 / V5097 Valve with any V4055, V4062, or V9055 Actuator, a limited range of combinations apply to the applications most often used (see Fig. 1 and Table 1). These valve/actuator combinations are used for large gas burners that require tight closeoff and accurate control of large amounts of fuel. The valve opens when the actuator is energized, and closes to seal off against the rated close-off pressure when power is removed. The actuator determines the method of firing. A V4055 is used for On-Off firing, a V4062 for Hi-Lo-Off firing, and a V9055 for Modulating firing.

The V4062 and V9055 Actuators are normally used with the V5055 / V5097B Valve with characterized guide for accurate control and repeatability of low-fire positions. Valve/actuator combinations are available that provide proof-of-closure switch with valve seal overtravel interlock. Note that high pressure valves and actuators are normally used only for On- Off firing. Fig. 1. Safety Shutoff Valve and Actuator combinations

(V5055 models shown)

Table 1. Usual Combinations of Fluid Power Actuators and Industrial Gas Valves a Refer to Table 2 for actual pressure ratings of the various combinations of valves and actuators.

b V5055F models meet EN161 leakage requirements.

cCharacterized guide provides a more linear relationship between stem travel and gas flow. Check Honeywell form 70-8311 to verify that flow curve characteristics match application requirements.

d Valve Seal Overtravel Interlock. Valve has two shutoff seals, actuator has a proof-of-closure switch.

e V4055F, G models include switch for manual control.

fThese combinations have higher pressure ratings; see Table 2.

M31308

V4055

V5055D/V5097D

HI PRESSURE

V5055E/V5097E

HI PRESSURE

V4062

V9055

ON-OFF

HI-LO-OFF

MODULATING WITH VALVE SEAL

OVERTRAVEL INTERLOCK

V5055A/V5097A

ON-OFF

V5055B/V5097B

CHARACTERIZED

GUIDE

V5055C/V5097C

Fluid Power Actuators/ Industrial Gas Valves

Standard pressurea High Pressurea

V5055A, Fb, V5097A

V5055B, V5097B

V5055C, V5097C

V5055D, V5097D

V5055E, V5097E

Type Model Pressure Ratinga On-Off

Characterized Guidec VSOId On-Off VSOId

V4055 On-Off

A, Ge Standard • • •

B High •f •f •

DdFd e Standard • •

Ed High •f •

V4062 Hi-Lo-Off

A Standard • • B High •f •f •

Dd Standard •

V9055 Modulating

A Standard •

Dd Standard •

AUTOMATIC SAFETY SHUTOFF VALVES

70-8509—01 2

V5055/V5097 Industrial Gas Valves

• V5055 / V5097 single-seated, normally closed valves are suitable for service requiring tight shutoff.

• Can be used with natural or liquefied petroleum (LP) gases.

• V5055A / V5097A,C,D,E Valves are for On-Off service.

• V5055 / V5097B Valve has a characterized guide to provide slow opening, Hi-Lo-Off, or Modulating service.

• V5055 / V5097C,E Valves have two seals and when used with the V4055D,E Actuators, the combination provides a proof-of-closure switch and valve seal overtravel interlock.

• V5055 / V5097D,E Valves are for high pressure applications.

• V5055 models feature threaded connections for seven pipe sizes from 3/4- to 3-inch NPT (or parallel BSP);

V5055A,B,C are also available in a 4-inch size with flange connections.

• Standard with 1/4-inch upstream and downstream tapping with plug.

• V5097 models are available in small-body size covering 3/4” to 2” pipe size and large-body size covering 2” to 3” size.

Fluid Power GasValve Actuators

• Rated for final safety shutoff service when used with V5055

/ V5097 Valves.

• V4055 Actuators are for On-Off service, V4062 Actuators are for Hi-Lo-Off service, and V9055 Actuators are for Modulating service.

• V4055D,E, V4062D, and V9055D Actuators have a proof-of-closure switch to provide valve seal overtravel interlock when used on a V5055 / V5097C,E Valve with a double seal.

• V4055B,E Actuators are for high pressure applications.

• Maximum closing time is one second, which meets approval body requirements.

• Red OPEN indicator attached to the actuator stem will show if the valve is even slightly open; yellow SHUT indicator on the valve stem will show only when the gas valve is fully closed .

• Standard enclosure meets NEMA 1 general purpose requirements; optional enclosure meets NEMA 4 weatherproof requirements.

• Optional damper shaft available with or without spring return; shaft extends out both sides and rides in Teflonlike, Delrin bushings.

• Uses standard damper crank arm, which is readily available from wholesalers.

• Optional, field-adjustable, spdt auxiliary switch is available.

• Low-fire adjustment on V4062 and V9055 Actuators is internal to minimize tampering.

• V9055 Actuator has internal, 24 volt transformer for line voltage connections and a field addable kit is available to provide V9055 acceptance of a 4 to 20 mA dc signal.

Table 2. Pressure Ratings of Valve-Actuator Combinations a Max Operating Pressure Differential (UL) or Max Operating Pressure (CSA); maximum allowable pressure drop from inlet to outlet for proper operation .

b Max Rated Pressure (UL) or Max Close-off Pressure (CSA) ; maximum pressure that the valve can be exposed to without leak-age or damage to the valve.

c Applies for small-body V5097 valves 3/4” up to 2” pipe size.

d Applies for large-body V5097 valves 2” up to 3” pipe size.

e V5055A, B, C only.

Valve-actuator Approvals The following combinations of V5055 / V5097 Valves (3/4 through 4 in.) and V4055, V4062, and V9055 Fluid Power Actuators are approved by the agencies listed:

Industrial Risk Insurers Acceptable and Underwriters Labora-tories Inc. Listed:

V4055A,B,D,E/V5055 / V5097A,B,C,D,E V4062/V5055 / V5097A,B,C,E V9055/V5055 / V5097A,B,C,E

Factory Mutual Approved :

V4055A/V5055 / V5097A,B V4055E/V5055 / V5097E V4055B/V5055 / V5097D V4062/V5055 / V5097B,C V4055D/V5055 / V5097C V9055/V5055 / V5097B,C

Canadian Standards Association File 158158-1205788:

V4055A - V5055A,B / V5097A,B V4055B - V5055D / V5097D V4055D - V5055C / V5097C V4055E - V5055E / V5097E V4062 - V5055B,C / V5097B,C V9055 -V5055B,C / V5097B,C

British Gas Corporation and Dutch Gas Institute Approved:

V4055 or V4062 with several V5055 / V5097A and V5055 /

V5097B models.

V4055D or V4062D with V5055 / V5097C models with an internal screen.

Model Pipe Size

STANDARD PRESSURE ACTUATORS

V4055A, D, F, G, V4062A, D, V9055A, D

HIGH PRESSURE ACTUATORS

V4O55B, E, V4062B

M.O.P.D. a Max. Rated Pressure b M.O.P.D. a

Max. Rated Pressure b

STANDARD

PRESSURE VALVES

V5055A, B, C, F, V5097A, B, C

3/4” to 1-1/2” c 5 PSI 340 mbar 15 PSI 1.0 Bar 15 PSI 1030 mbar 15 PSI 1.0 Bar

2” to 3” d 5 PSI 340 mbar 15 PSI 1.0 Bar 15 PSI 1030 mbar 15 PSI 1.0 Bar

4” flanged e 3 PSI 207 mbar 15 PSI 1.0 Bar 5 PSI 340 mbar 15 PSI 1.0 Bar

HIGH PRESSURE

VALVES V5055D, E,

V5097D, E

3/4” to 1-1/2” c 5 PSI 340 mbar 75 PSI 5.0 Bar 25 PSI 1720 mbar 75 PSI 5.0 Bar

2” to 3” d 5 PSI 340 mbar 45 PSI 3.0 Bar 15 PSI 1030 mbar 45 PSI 3.0 Bar

3 70-8509—01

Australian Gas Association Approved:

Several V5055 / V5097B models.

DIN-DVGW Approved (Germany):

Several V5055/V5097A and V5055/V5097B models.

V4055, V4062 AND V9055 FLUID POWER GAS VALVE

ACTUATORS

Voltage And Frequency: 120v, 60 Hz Standard; separate models available for operation at voltages ranging from 100V to 240V, 50/60 Hz.

Auxiliary Switch And Proof-of-closure Switch Ratings:

1/2 hpa.

Table 3. Load a Maximum total connected power to both switches (if used) is 1800 VA.

Nominal Opening Time:

Standard models: 26 sec at 60 Hz; 32 sec at 50 Hz.

Fast-opening models: 13 sec at 60 Hz; 16 sec at 50 Hz.

Closing Time:

One second maximum

Low-fire Adjustment (with respect to V5055 / V5097B Valve):

V4062: 0.17 to 0.64 in. valve stem travel (approximately 20 to 60 percent maximum gas flow).

V9055: 0.14 to 0.65 in. valve stem travel (approximately 5 to 60 percent depending upon Valve size).

Refer to form 70-8311 for valve flow (capacity) curves.

Damper Shaft (optional):

3/8 in. (9.5 mm); available with or without spring return.

Maximum Damper Shaft Rotation:

52 angular degrees.

Ambient Operating Temperature Rating:

V4055 and V4062 models: -40° F to 150° F (-40° C to

66° C) 60 Hz models; -10° F to 158° F (-23° C to 70° C) for 50 Hz and 50/60 Hz models.

V9055 models: -40° F to 125° F (-40° C to 52° C) for 60 Hz models; -10° F to 125° F (-23° C to 52° C) for 50 Hz and 50/60 Hz models.

Mounting:

Directly to valve bonnet with two setscrews, positioned 90 angular degrees apart; can be mounted in any position (multipoise).

NEMA 4 Enclosure:

Weatherproof model available.

V5055 / V5097 INDUSTRIAL GAS VALVES

Pipe Size:

3/4, 1, 1-1/4, 1-1/2, 2, 2-1/2, 3, and 4 in. (only V5055A,B,C are available in 4-inch size).

Valve Capacities:

Based on gas with heat content of 1000 Btu/cu ft

(37.3 MJ/cu m) and specific gravity of 0.64.

See Fig 2)

Pipe Threads:

National Pipe Threads (NPT) or parallel British Standard

Pipe Threads (BSP): Equivalent to ISO R7 and DIN 2999. Available on inlet and outlet of 3/4- to 3-inch valves; 4-inch valves have flange connections.

Upstream Tapping And Plug:

1/4” NPT (1/4” BSP on BSP models).

Downstream Tapping And Plug:

1/4” NPT (None on BSP models).

Ambient Operating Temperature Rating:

-40° F to 150° F (-40° C to 66° C); (to 125° F (52° C) when used with a V9055).

Material:

Die-cast aluminum.

LOAD 120V 240V

Full Load 9.8A 4.9A Locked Rotor 58.8A 29.4A

Automation and Control Solutions Honeywell International Inc.

1985 Douglas Drive North Golden Valley, MN 55422

Honeywell Limited-Honeywell Limitée 35 Dynamic Drive Toronto, Ontario M1V 4Z9 customer.honeywell.com

® U.S. Registered Trademark © 2010 Honeywell International Inc.

70-8509—01 E.K. Rev. 02-10 Printed in U.S.A.

Fig. 2. Flow Curves for V5055 and V5097 Valves

M31309

(2.8)

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1

11.0 (0.25)

10.0 (2.5)

100.0 (25)

.9

.8

.7

.6

.5

.4

.3

.2

.1

100.0

1.0 .9 .8 .7 .6

.5

.4

.3

.2

.1 (28)

10,000 (283)

100,000 (2830)

CAPACITY IN cfh (m3h) FOR GAS WITH SPECIFIC GRAVITY OF 0.64 (1 cfh = 0.0283 m3h) a 2” small body V5097 only b 2” large body V5055 and V5097

P R

E S

S U

R E

D R

O P

, I N

C H

E S

W C

[1 in . w c

0.

k P a]

3/

IN

CH

IN

CH

IN

CH

1/

IN

CH 1

1/

IN

CH

1/

IN

CH

IN

CH

IN

CH

b

IN

CH

S

M

AL

L a

IN

CH

V

B, C

IN

CH

V

A

Applications