Shaft_Sleeves_P-243-0085_Rev_K.pdf

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PROPULSION SHAFT SLEEVES Federal contract opportunity
Solicitation number
70Z08026QAG140
Issued by
Department of Homeland Security US Coast Guard

About this file

This is a Purchase Specification for Propulsion Shaft Sleeves used on United States Coast Guard vessels of various classes. Revision K was updated on October 13, 2013, and is maintained by the Surface Forces Logistics Center (SFLC).

The specification covers the construction, testing, and packaging of 29 different propulsion shaft sleeve designs for multiple vessel classes including 210 WMEC (A and B Class), 140 WTGB, 378 WHEC, 270 WMEC, 210A, 225 Class, 75E/75C/75F, 65WD/65B, and 282 WMEC vessels. Each sleeve type is documented in individual data sheets (001-029) with specific dimensions, material requirements, and marking specifications. Material must be cast from UNS alloy C96400 using centrifugal casting with rotating mold only, in accordance with ASTM-B-369. Tolerances are specified as: outside diameter +0.050" to 0.000", inside diameter +0.000" to 0.020", and length +0.250" to 0.000". All sleeves must maintain run-out of 0.002" variation per foot with a maximum of 0.010", and concentricity within 0.010" over sleeve length. The contractor must perform hydrostatic testing at minimum 50 pounds of water pressure for ten minutes with zero leakage tolerance, dimensional inspection per applicable data sheets, and weldability testing in accordance with ASTM-B-369 Section 8 (for Data Sheets 026-029 only). Mechanical testing is explicitly not required. Contractors must provide chemical analysis certification for each delivery order, maintain documented quality assurance systems per ASQC-Q9003, and calibrate all test equipment to NIST standards per NCSL Z540-1. Sleeves must be packaged in totally enclosed wooden boxes with specified marking requirements including stock number, item name, part number, contract number, gross weight, condition code, delivery order number, and bar code labels per SFLC Specification D-000-0100 Rev G. No repairs of defective sleeves are permitted; non-conforming items must be rejected without acceptance.

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Work Item 1_2010-01-345-2314.pdf PDF
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Text version

REVISION No. K . CHANGE NO. .

PURCHASE SPECIFICATION

FOR PROPULSION SHAFT SLEEVES

(VARIOUS VESSEL CLASSES)

P-243-0085

ORGINATED BY: E. R. Fischer . DATE: 04/91 .

UPDATED BY: Gary W. Pehrson (Rev K) . DATE: 10/13 .

ORIGINATOR’S COMMAND Surface Forces Logistics Center .

DEPARTMENT / DIVISION: LRE Product Line Supp-1 .

INTERNAL REVIEWER S. Hardsock & D. Heisey . DATE: 10/13 .

SWORB APPROVAL D. Dressel . DATE: 10/13 .

USCG – SFLC

DATE 04/91

P-243-0085

REVISION: K 10/13

PURCHASE SPECIFICATION FOR

PROPULSION SHAFT SLEEVES

(VARIOUS VESSEL CLASSES)

1.0 SCOPE

1.1. This purchase specification covers the construction, testing, and packaging of propulsion shaft sleeves used on Coast Guard vessels of various classes.

1.2. Classification – Sleeve Data Sheet Number Vessel, NSN & Title.

Data Sheet VESSEL NSN TITLE 001 210WMEC B Class 2010-01-094-8938 Sleeve AFT Line Shaft 002 210WMEC B Class 2010-01-222-9322 Sleeve AFT Tail Shaft 003 210WMEC B Class 2010-01-187-1763 Sleeve FWD Line Shaft 004 210WMEC B Class 2010-01-222-9353 Sleeve FWD Tail Shaft 005 140WTGB Class 3120-01-192-5796 Sleeve AFT Propulsion Shaft 006 140WTGB Class 3120-01-191-6376 Sleeve FWD Propulsion Shaft 007 210WMEC A Class 2010-01-154-9899 Sleeve AFT Tail Shaft 008 210WMEC A Class 2010-01-154-9900 Sleeve INT Tail Shaft 009 210WMEC A Class 2010-01-313-8079 Sleeve FWD Tail Shaft

378WHEC (719 thru 726)

2010-01-141-3515 Sleeve FWD Tail & AFT Stern Tube Prop. Shaft.

378WHEC (719 thru 726)

2010-01-141-3516 Sleeve FWD Stern Tube Prop.

Shaft.

378WHEC (719 thru 726)

2010-01-141-3517 Sleeve AFT Tail Prop. Shaft

270WMEC A & B

Class

2010-01-345-2314 Sleeve Tail Propulsion Shaft

270WMEC A & B

Class

2010-01-345-2315 Sleeve Tail Propulsion Shaft

270WMEC A & B

Class

2010-01-340-5362 Sleeve Tail Propulsion Shaft

270WMEC A & B

Class

2010-01-340-6083 Sleeve Tail Propulsion Shaft

017 270WMEC Class 2040-01-F91-0187 Sleeve Rudder Stock

378WHEC (716 thru 726)

3120-01-157-7051 Sleeve Rudder Stock

019 210A Class 2010-01-350-5034 Sleeve Line Shaft 020 210A Class 2010-01-350-8399 Sleeve FWD Line Shaft

021 225 Class 2010-01-445-3407 Sleeve Stern Tube Propulsion Shaft

022 75E & 75C 2010-01-501-5970 Tail Shaft Sleeves AFT &

FWD

023 75F 2010-01-501-5183 Tail Shaft Sleeves AFT &

FWD

024 65WD& 65B 2010-01-501-4448

Shaft Sleeves Aft, MID, &

FWD

025 65WD 2010-01-501-4450 Shaft Sleeve FWD 026 282 WMEC 2010-01-F14-3580 Shaft Sleeve, Aft Tail Shaft

P-243-0085

027 282 WMEC 2010-01-F14-3579 Shaft Sleeve, Fwd Tail Shaft

028 282 WMEC 2010-01-F14-3581

Shaft Sleeve, Aft Stern Tube Shaft

029 282 WMEC 2010-01-F14-3578

Shaft Sleeve, Fwd Stern Tube Shaft

2.0 APPLICABLE DOCUMENTS

2.1. General – The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements cited in sections 3, 4, or 5 of this specification, whether or not they are listed.

2.2. Government Documents

2.2.1. SPECIFICATIONS, STANDARDS, PUBLICATIONS and HANDBOOKS – The following specifications and standards form a part of this specification to the extent specified herein. Unless otherwise specified, the versions in effect are those listed in the GSA Index of Federal Specifications, Standards and Commercial Item Descriptions or the current Department of Defense Single Stock Point of Specifications and Standards, (DODSSP) and supplements thereto, cited in the solicitation or contract.

2.3. Coast Guard Documents – The following documents form a part of this specification to the extent specified herein. The documents listed shall be by title and effective date unless otherwise documented.

2.3.1. USCG Surface Forces Logistics Center (SFLC)

a. D-000-0100 REV G, Dated-02/06, Bar Coding for USCG SFLC Material.

2.4. Commercial Documents – The Following documents form a part of this specification to the extent specified herein. The documents shall be the version listed by number and date from the referenced industry organization.

2.4.1. National Conference of Standards Laboratories (NCSL).

a. NCSL Z540.3, Dated 03 Aug 2006 – Requirements for the Calibration of Measuring and Test Equipment.

2.4.2. American Society for Quality Control (ASQC)

a. ASQC Q9003-1994, Dated 1994 – Quality Systems – Model for Quality Assurance in Final Inspection and Test.

2.4.3. Society of Automotive Engineers (SAE)

a. SAE-J-448, Dated 01 Aug 2011 – Surface Texture.

P-243-0085

2.4.4. American Society for Testing and Materials (ASTM)

a. ASTM-E-1003, Dated 15 Jan 2013 – Standard Practice for Hydrostatic Leak Testing.

b. ASTM-B-369, Dated 01 Apr 2009 – Standard Specification for Copper-Nickel Alloy Castings.

c. ASTM-D-3951, Dated 15 Aug 2010 – Standard Practice for Commercial Packaging.

2.5. Specification Order of Precedence – In the event of a conflict between the text of this specification and the references cited herein, this specification shall take precedence.

2.6. Document Availability – To obtain the referenced documents see section 6.1.

3.0 REQUIREMENTS

3.1. Material, Construction & Testing – All sleeves produced under this specification shall be cast in accordance with specification ASTM-B-369 using UNS alloy C96400, centrifugal casting rotating mold only.

3.1.1. Only tests specified herein shall apply.

3.2. Sizes, Finish & Tolerances – The sleeves manufactured using this specification shall be finished as directed in the referenced sleeve data sheets and as directed herein.

3.2.1. Tolerances for the outside diameter (O.D), inside diameter (I.D.), & length (LG) shall be as listed here.

a. All O.D.’s, +0.050” – 0.000”

b. All I.D.’s, +0.000” - 0.020”

c. All Lengths, +0.250” - 0.000”

3.2.2. Finish & Run-out – All sleeves provided shall have a run-out of 0.002” variation per foot, but not to exceed a maximum of 0.010” for any sleeve.

a. All finishes shall be in accordance with SAE-J-448, and as listed herein unless otherwise specified on the sleeve data sheet.

1. O.D. – 1000 RMS or smoother

2. I.D. – 600 RMS or smoother

3.2.3. Concentricity – The O.D and I.D. of each sleeve shall be concentric with the axis of rotation to within 0.010” over the sleeve length.

3.3. Material Certification – The contractor shall provide a chemical analysis of the material used, to the Contracting Officer, for each delivery order.

P-243-0085

3.3.1. If more than one heat is used, a chemical analysis of the content of each heat shall be provided.

3.3.2. Each chemical analysis shall be labeled with the applicable delivery order number and the ladle capacity.

3.4. Performance Characteristics – The shaft sleeves shall not exhibit any indications of porosity, and leakage during the hydro tests.

3.4.1. No repairs of sleeves shall be allowed, nor shall non-conforming sleeves be offered to the Coast Guard for acceptance.

3.5. Tests & Inspections – The contractor shall perform the following tests and inspections.

3.5.1. Hydrostatic Inspection/Test on each shaft sleeve produced under this specification in accordance with ASTM-E-1003, ref. 2.4.4.a of this specification.

a. This test shall maintain a minimum of 50 lbs of water pressure for a minimum of ten minutes. During this time sleeves shall show no signs of leakage or porosity.

3.5.2. Dimensional Inspection of each shaft sleeve produced under this specification in accordance with the applicable Data Sheet and section 3.2 of this specification.

3.5.3. Weldability Testing shall be conducted in accordance with section 8 of ASTM-B- 369, ref. 2.4.4.b of this specification.

a. Contractor shall provide weldability test results for each shaft sleeve manufactured in accordance with Data Sheet 026 thru Data Sheet 029.

b. Weldability tests for sleeves manufactured in accordance with Data sheets 001 thru data 025 are NOT Required.

3.5.4. Non-Applicable Testing – The tests listed here are NOT required for any sleeve produced using this specification.

a. Mechanical tests.

3.6. Notifications & Inspections – The contractor shall be responsible for notifying the Contracting Officer at least ten (10) working days prior to said contractor being ready for any inspections or testing.

4.0 QUALITY ASSURANCE

4.1. General – The contractor shall maintain an inspection system which shall insure that each item offered to the Coast Guard for acceptance or approval conforms to the

P-243-0085 contract requirements. The inspection system shall be documented and meet the requirements of ASQC-Q9003 and available for review by the Coast Guard.

4.2. Records – The contractor shall maintain records of all inspections and tests. The records at a minimum shall indicate the nature and number of observations made, the number and type of deficiencies found, and the corrective action taken.

4.3. Calibration System – The contractor, as well as any subcontractors, shall be required to maintain a test equipment calibration program in compliance with NCSL Z540-1.

The program shall be documented and traceable to the National Institute of Standards

(NIST).

4.4. Responsibility for Inspection – The contractor shall be responsible for the performance of all inspection requirements specified herein. The contractor shall provide space, personnel, and test equipment for the conduct of all inspection requirements. All inspection and testing shall be performed at the contractor’s plant or at other facilities acceptable to the Coast Guard. The Coast Guard reserves the rights to verify or have performed any of the inspections that are deemed necessary to assure that supplies and services conform to the prescribed requirements.

4.5. Responsibility for Compliance – All items shall meet the requirements of this specification. The inspections set forth in this specification shall become part of the contractor’s overall inspection system or quality program. The absence of any inspection requirements in the specification shall not relieve the contractor of the responsibility of assuring that all products or supplies submitted to the government for acceptance comply with all requirements of the contract. Sampling for quality conformance does not authorize submission of known defective material (either indicated or actual) nor does it commit the government to acceptance of defective material.

4.6. Tests & Inspections – The inspections/tests required here and in the appropriate subsection in section 3 are the minimum required and are not intended to supplant any controls, examination, inspections or tests normally employed by the contractor to assure the quality of the item in question.

4.6.1. Hydrostatic Test. Section 3.5.1.

4.6.2. Dimensional Inspection Section 3.5.2.

4.6.3. Material Certification Section 3.3.

4.6.4. Weldability test for Sleeves manufactured IAW Data Sheets 026 thru 029 only.

Section

4.7. Failure Responsibility – If the specified item fails to pass any inspection/test the contractor shall report the failure and the recommended fix to the Contracting Officer.

If approved, the corrective action on the materials or processes shall be taken in accordance with this section.

P-243-0085

4.7.1. General Statements

a. The Contracting Officer reserves the right to totally reject any failed item without considering any suggested corrective action.

b. The inspection/test shall be discontinued until all corrective action has been taken.

c. After all corrective actions have been taken the inspection/test shall be continued or repeated at the option of the Contracting Officer.

d. Acceptance shall be withheld until re-inspection has been shown that the corrective action was successful and the item satisfactorily passes all inspections and tests.

e. All corrective actions shall be documented as part of the contractor’s inspection system and submitted for approval to the Contracting Officer.

f. Each corrective action report shall include, but not be limited to the cause of each defect, corrective action suggested, and the steps taken to prevent a recurrence of each defect.

4.7.2. Test & Inspection Reports

a. One copy of any required inspection, test or tolerance check shall be sent to the Contracting Officer.

b. A copy of any test, inspection or tolerance report shall be turned over to the Quality Assurance Representative upon arrival at the contractors’ plant.

4.8. Packing Inspection – The Contracting Officer shall be notified prior to the packaging and marking of the completed units in accordance with Section 3.6 of this specification.

5.0 PRESERVATION, PACKAGING, & MARKING

5.1. Preservation – Each tested and approved sleeve or sleeve set shall be preserved as required in ASTM-D-3951.

5.2. Packaging - Each tested and approved sleeve or sleeve set shall be packaged in a totally enclosed wooden box (This unit Package shall equal a Shipping Container) padded as needed to prevent damage during shipping in accordance with ASTM-D- 3951.

5.3. Marking – Each preserved and packaged item shall be marked in the upper left-hand side of the two longest sides (two opposite sides if square) of each box. If the lettering is stenciled on the lettering shall be at least 3/4” high, in black print lettering on a highly contrasting painted background. See the applicable data sheet(s) for the details.

5.3.1. This marking shall consist of the STOCK NUMBER, ITEM NAME, PART NUMBER, CONTRACT NUMBER, GROSS WEIGHT (in lbs.), condition code CONDITION “A”, unit of issue with quantity (i.e. 1-EA) DELIVERY ORDER NUMBER, and the words COAST GUARD SFLC MATERIAL.

P-243-0085

5.4. Bar Coding – The Contractor shall supply bar code labels on all CLIN’s except for those that require data submissions only.

5.4.1. All bar code labels shall be in accordance with SFLC specification D-000-0100 Rev G.

a. The actual labels shall be Type “V“. Grade “a“, Style “2“, Composition “b” with plastic laminate.

b. Each label shall contain encoded data for the Stock Number.

6.0 NOTES

6.1. Coast Guard & Commercial Document Sources

6.1.1. Commercial Documents

a. Society of Automotive Engineers Inc. (SAE) 400 Commonwealth Drive Warrendale, PA 15096 1-877-606-7323

FAX: 1-724-776-0790

www.sae.org

b. American Society for Testing & Materials (ASTM) 100 Barr Harbor Drive West Conshohocken, PA 19428 610-832-9500

FAX: 610-832-9555

www.astm.org

c. American National Standards Institute (ANSI) 25 W. 43rd St.

(Between 5th and 6th Avenues) 4th Floor New York, NY 10036 212-642-4900

FAX: 212-398-0023

www.ansi.org

d. American Society for Quality Control (ASQC) 611 East Wisconsin Ave.

Milwaukee, WI 53202 414-272-8575

FAX: 414-272-1734

www.asq.com

6.1.2. Coast Guard Documents

a. USCG Surface Forces Logistics Center

P-243-0085

LRE Product Line 2401 Hawkins Point Road Baltimore, MD 21226-5000 ATTN: Contracting Branch, CPD-2 http://cgweb.sflc.uscg.mil

USCG – SFLC DATA SHEET FOR SPECIFICATION P-243-0085

ORIGINAL: (4/91); REV: “K” (10/13)

DS 001 210 B CLASS AFT LINE SHAFT

(CG DWG 627 WMEC-243-6, Piece 3)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Aft Line Propulsion Shaft VESSEL USAGE – 210B Class

LENGTH: 37.000”

OUTSIDE DIAMETER: 10.125”

INSIDE DIAMETER: 8.625”

MARKING, shall be as shown below:

STOCK NUMBER 2010-01-094-8938

ITEM NAME Sleeve, Line Shaft AFT

PART NUMBER 620WPC-4301-55-B-PIECE 3

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

QUALITY & UNIT OF ISSUE 1-EA

COAST GUARD SFLC MATERIAL

DS 002 210 B CLASS AFT TAIL SHAFT

(CG DWG 627 WMEC-243-7, Piece 3)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Aft Tail Propulsion Shaft VESSEL USAGE – 210B Class

LENGTH: 52.00”

OUTSIDE DIAMETER: 10.125”

INSIDE DIAMETER: 8.750”

MARKING, shall be as shown below:

STOCK NUMBER 2010-01-222-9322

ITEM NAME Sleeve, Tail Shaft Aft PART NUMBER 620WPC-4301-54-C-Piece 3 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 003 210 B CLASS FWD LINE SHAFT

(CG DWG 627 WMEC-243-6, Piece 2)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Fwd Line Propulsion Shaft

LENGTH: 27.000”

INSIDE DIAMETER: 8.000”

STOCK NUMBER 2010-01-187-1763

ITEM NAME Sleeve Line Shaft Fwd

PART NUMBER 620WPC-4301-55-BA2

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 004 210 B CLASS FWD TAIL SHAFT

(CG DWG 627 WMEC-243-7, Piece 2)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Fwd Tail Propulsion Shaft

LENGTH: 37.000”

INSIDE DIAMETER: 8.625”

STOCK NUMBER 2010-01-222-9353

ITEM NAME Sleeve, FWD Tail Prop Shaft PART NUMBER 620WPC-4301-54-C-Piece 2 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 005 140 AFT Propulsion Shaft (CG Dwg 101-WYTM-243-001, Piece 3)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Aft Propulsion Shaft

VESSEL USAGE – 140 (ALL)

LENGTH: 69.000”

OUTSIDE DIAMETER: 13.900”

INSIDE DIAMETER: 12.220”

STOCK NUMBER 3120-01-192-5796

ITEM NAME Sleeve, Aft Prop Shaft PART NUMBER 101WYTM243-001-Piece 3 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 006 140’ FWD PROPULSION SHAFT

(CG Dwg 101-WYTM-243-001, Piece 2)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Fwd, Propulsion Shaft

VESSEL USAGE – 140 (ALL)

LENGTH: 23.000”

OUTSIDE DIAMETER: 13.900”

INSIDE DIAMETER: 12.220”

STOCK NUMBER 3120-01-191-6376

ITEM NAME Sleeve, Fwd Prop Shaft PART NUMBER 101WYTM243-001-Piece 2 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 007 210 A CLASS AFT TAIL SHAFT

(CG DWG 618 WMEC-244-003,

Rev G, Piece 15)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Aft, Aft Propulsion Shaft VESSEL USAGE – 210A Class

LENGTH: 52.500”

OUTSIDE DIAMETER: 12.375”

INSIDE DIAMETER: 10.750”

STOCK NUMBER 2010-01-154-9899

ITEM NAME Sleeve, Aft Prop Shaft PART NUMBER 618WMEC4301-3-Piece 15 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 008 210 A CLASS INTER TAIL PROP SHAFT

(CG DWG 618 WMEC-244-003, Piece 14)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Intermediate Propulsion Shaft

LENGTH: 55.000”

OUTSIDE DIAMETER: 12.000”

INSIDE DIAMETER: 10.685”

STOCK NUMBER 2010-01-154-9900

ITEM NAME Sleeve Int. Prop Shaft PART NUMBER 618WMEC4301-3-Piece 14 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 009 210A CLASS FWD, AFT TAIL

PROP SHAFT

(CG DWG 618 WMEC-244-003, Pieces 25 & 26)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Fwd, Aft Propulsion Shaft

LENGTH: 7.250”

OUTSIDE DIAMETER: 11.875”

INSIDE DIAMETER: 10.600”

STOCK NUMBER 2010-01-313-8079

ITEM NAME Sleeve, Fwd, Aft Prop Shaft PART NUMBER 618WMEC4301-3-Piece 13 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 010 378, (715-726) FWD TAIL & AFT

STERN TUBE PROPULSION

SHAFT

(CG DWG 378-FRAM-W-243-27,

Piece 5 & Piece 2 of 378-FRAM-W- 243-30 / 31)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Fwd Tail & Aft Stern Tube Propulsion Shafts

VESSEL USAGE – 378 WHEC (715-726)

LENGTH: 50.000”

OUTSIDE DIAMETER: 20.375”

INSIDE DIAMETER: 18.125”

STOCK NUMBER 2010-01-141-3515

ITEM NAME Sleeve, Fwd Tail & Aft Stern Tube

PART NUMBER 724WHEC4301-5-PIECE-M72-2, M72-3

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 011 378’ (715-726) FWD STERN TUBE

PROPULSION SHAFT

(CG DWG 378-FRAM-W-243-27,

Piece 4)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Fwd Stern Tube Propulsion Shaft

LENGTH: 32.000”

OUTSIDE DIAMETER: 20.250”

INSIDE DIAMETER: 18.000”

STOCK NUMBER 2010-01-141-3516

ITEM NAME Sleeve, Fwd Stern Tube PART NUMBER 724WHEC4301-5-Piece-M72-1 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 012 378’ (715-726) AFT TAIL

PROPULSION SHAFT

(CG DWG 378-FRAM-W-243-30,

Piece 3 & 378-FRAM-W-243-31, Piece 3)

PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Aft Tail Propulsion Shaft

LENGTH: 77.250”

OUTSIDE DIAMETER: 23.250”

INSIDE DIAMETER: 20.875”

STOCK NUMBER 2010-01-141-3517

ITEM NAME Sleeve, Aft Tail Prop Shaft PART NUMBER 724WHEC4301-5-Piece-M72-4 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 013 270’ TAIL PROPULSION SHAFT,

(Fwd End Strut)

(CG DWG 905-WMEC-243-12,

Piece 3)

PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Tail Propulsion Shaft VESSEL USAGE – 270 WMEC A&B Classes

LENGTH: 76.500”

OUTSIDE DIAMETER: 12.250”

INSIDE DIAMETER: 10.560”

STOCK NUMBER 2010-01-345-2314

ITEM NAME Sleeve, Tail Propulsion Shaft PART NUMBER 901WMEC-243-004-Piece 3 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 014 270’ TAIL PROPULSION SHAFT

(Aft End Stern Tube)

Piece 4)

PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Tail Propulsion Shaft VESSEL USAGE – 270 WMEC A&B Class

LENGTH: 63.750”

STOCK NUMBER 2010-01-345-2315

ITEM NAME Sleeve, Propulsion Shaft PART NUMBER 901WMEC-243-004-Piece 4 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 015 270’ TAIL PROPULSION SHAFT

(Aft End Strut)

Piece 2)

PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Tail Propulsion Shaft VESSEL USAGE – 270WMEC A&B Class

LENGTH: 73.250”

STOCK NUMBER 2010-01-340-5362

ITEM NAME Sleeve, Propulsion Shaft PART NUMBER 901WMEC-243-004-Piece 2 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 016 270’ TAIL PROPULSION SHAFT

(Fwd End Stern Tube)

Piece 5)

PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Tail Propulsion Shaft VESSEL USAGE – 270’ A&B Class

LENGTH: 49.000”

INSIDE DIAMETER: 10.10.500”

STOCK NUMBER 2010-01-340-6083

ITEM NAME Sleeve, Propulsion Shaft PART NUMBER 901WMEC-243-004-Piece 5 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 017 270’ CLASS SLEEVE RUDDER

STOCK

(CG DWG 905-WMEC-562-005,

Piece 100)

Finish in accordance with SAE-J-448 Material in accordance with ASTM-B-369 PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Rudder Stock

VESSEL USAGE – 270WMEC A&B

LENGTH: 32.000”

OUTSIDE DIAMETER: 17.750”

INSIDE DIAMETER: 14.375”

STOCK NUMBER 2040-01-F91-0187

ITEM NAME Sleeve, Rudder Stock

PART NUMBER 8504

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 018 378’ (716 thru 726) SLEEVE, RUDDER STOCK

(CG DWG 378-FRAM-W-562-9,

Piece 7)

PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Rudder Stock

VESSEL USAGE – 378WHEC

LENGTH: 64.500”

OUTSIDE DIAMETER: 22.625”

INSIDE DIAMETER: 20.365”

STOCK NUMBER 3120-01-157-7051

ITEM NAME Sleeve, Rudder Stock

PART NUMBER 378FRAM-W-562-001PC7

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 019 210’ A CLASS SLEEVE PROP

LINE SHAFT

(CG DWG 618-WMEC-244-003,

Piece 23)

PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Prop Line Shaft VESSEL USAGE – 210WMEC A Class

LENGTH: 34.000”

OUTSIDE DIAMETER: 11.625”

INSIDE DIAMETER: 10.625”

STOCK NUMBER 2010-01-350-5034

ITEM NAME Sleeve, Prop Line Shaft

PART NUMBER 618WMEC4301-4-PIECE 23

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 020 210’A CLASS SLEEVE PROP

LINE SHAFT

(CG DWG 618-WMEC-244-003,

Piece 24)

PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Prop. Line Shaft VESSEL USAGE – 210WMEC A Class

LENGTH: 26.000”

OUTSIDE DIAMETER: 11.625”

INSIDE DIAMETER: 10.625”

STOCK NUMBER 2010-01-350-8399

ITEM NAME Sleeve, Prop Line Shaft

PART NUMBER 618WMEC4301-4-PIECE 24

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 021 225’ SLEEVE PROPULSION

SHAFT

(CG DWG 225B WLB-243-001,

Piece 2)

PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Propulsion Shaft

VESSEL USAGE – 225 WLB

LENGTH: 124.000”

OUTSIDE DIAMETER: 18.125”

INSIDE DIAMETER: 15.875”

STOCK NUMBER 2010-01-445-3407

ITEM NAME Sleeve, Prop Shaft

PART NUMBER 110253017-2

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 022 75’ WLR Tail Shaft Sleeves AFT &

FWD

(CG DWG 75E-WLR-4301-1, Pieces 7 & 15

PP&M in accordance with ASTM-D-3951

VESSEL USAGE – 75E & 75C

LENGTH: 34.000”

OUTSIDE DIAMETER: 5.625”

INSIDE DIAMETER: 4.370”

STOCK NUMBER 2010-01-501-5970

ITEM NAME Sleeve, Shaft Aft & Fwd

PART NUMBER 75E-WLR4301 PC 7 & 15

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 023 75 WLR Tail Shaft Sleeves AFT &

FWD

(CG DWG 75F-WLR-243-002,

Sheet 2 of 3)

PP&M in accordance with ASTM-D-3951

VESSEL USAGE – 75F

LENGTH: 60.000”

OUTSIDE DIAMETER: 5.875”

INSIDE DIAMETER: 4.870”

STOCK NUMBER 2010-01-501-5183

ITEM NAME Sleeve, Shaft Aft & Fwd

PART NUMBER 75F-WLR SLEEVES AFT & FWD

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 024 65 WD Tail Shaft Sleeves AFT, MID

(CG DWG’s 65-WD-4302-4 & 65B-

WD-4302-3)

PP&M in accordance with ASTM-D-3951

VESSEL USAGE – 65WD & 65B WD

LENGTH: 29.000”

OUTSIDE DIAMETER: 4.875”

INSIDE DIAMETER: 4.125”

STOCK NUMBER 2010-01-501-4448

ITEM NAME Sleeve, Shaft Aft & Mid

PART NUMBER 65WD4302SLEEVES AFT & MID

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 025 65WD Tail Shaft Sleeves FWD (CG DWG’s 65-WD-4302-4 & 65B-

WD-4302-3)

PP&M in accordance with ASTM-D-3951

VESSEL USAGE – 65WB

LENGTH: 14.000”

OUTSIDE DIAMETER: 4.875”

INSIDE DIAMETER: 3.625”

STOCK NUMBER 2010-01-501-4450

ITEM NAME Sleeve, Shaft Fwd

PART NUMBER 65WD4302SLEEVE FWD

CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 026 282’ SHAFT SLEEVE, AFT,

TAIL SHAFT

(CG DWG 282-WMEC-203-010,

Sheet 7, Item-1)

PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Fwd Propulsion Shaft

VESSEL USAGE – 282’ WMEC

LENGTH: 83.6875”

OUTSIDE DIAMETER: 15.855”

INSIDE DIAMETER: 13.890”

STOCK NUMBER 2010-01-F14-3580

ITEM NAME Sleeve, Aft Prop Line Shaft PART NUMBER 282-WMEC-203-010-SHT7 Item 1 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 027 282’ SHAFT SLEEVE, AFT,

TAIL SHAFT

Sheet 7, Item-4)

PP&M in accordance with ASTM-D-3951 ITEM NAME – Sleeve, Aft Propulsion Shaft

LENGTH: 12.8125”

OUTSIDE DIAMETER: 15.480”

INSIDE DIAMETER: 13.810”

STOCK NUMBER 2010-01-F14-3579

ITEM NAME Sleeve, Aft Prop Shaft PART NUMBER 282-WMEC-203-010-Sht7 Item 4 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 028 282’ SHAFT SLEEVE, AFT,

TAIL SHAFT

Sheet 7, Item-7)

PP&M in accordance with ASTM-D-3951

LENGTH: 96.4375

OUTSIDE DIAMETER: 13.875”

INSIDE DIAMETER: 12.230”

STOCK NUMBER 2010-01-F14-3581

ITEM NAME Sleeve, Propulsion Shaft PART NUMBER 282-WMEC-203-010-Sht7 Item-7 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

DS 029 282’ SHAFT SLEEVE, AFT,

TAIL SHAFT

Sheet 6, Item-2)

PP&M in accordance with ASTM-D-3951

LENGTH: 67.259”

OUTSIDE DIAMETER: 13.000”

INSIDE DIAMETER: 11.290”

STOCK NUMBER 2010-01-F14-3578

ITEM NAME Sleeve, Propulsion Shaft PART NUMBER 282-WMEC-203-010, Sheet 6, Item-2 CONTRACT NUMBER See Contract Page 1 DELIVERY ORDER NUMBER See Contract SHIPPING WEIGHT As Determined by Contractor

CONDITION CODE CONDITION A

SPECIFICATION CHANGE LISTING

THIS CHANGE SHALL MAKE P-243-0085 REV I, 08/02

CHANGE 1 09/04 TO CHANGE 2 11/04

.2 ADD New Data Sheets.

037 75E & 75C Tail Shaft Sleeves AFT & FWD 038 75F Tail Shaft Sleeves AFT & FWD 039 65WD& 65B Shaft Sleeves Aft, MID, & FWD on B 040 65WD Shaft Sleeve FWD

DATA

SHEETS

ADD Added Data Sheets 037 thru 040.

Data sheet DS 037 Change Sleeve length from 23.00” to 30.00” CHANGE 1

DS 022 Change Sleeve outside diameter from 23.100” to 23.250” CHANGE 2

THIS CHANGE SHALL MAKE P-243-0085 REV I, 08/02

CHANGE 2 TO CHANGE 3 07/05

Data sheet DS 036 Change Sleeve I.D. from 16.100” to 15.750” O.D. from 18.150” to 18.250” CHANGE 3

THESE CHANGES SHALL MAKE P-243-0085 REV J, 06/07

Data sheet DS 017

DS 009

DS 018

DS 019

DS 034

DS 035

Change

Remove Change Change

Sleeve length from 5.250 to 7.250 due to drawing change lengthening fiberglass wrap area.

Added .250 length to sleeve Added .250 length to sleeve All 65 WYT cutters have been converted to Aqua met shafts, no sleeves.

Added .500 length to sleeve Added .500 length to sleeve

Specification 1.2

2.1 2.2 2.2.1 2.5 3.2.a.1 3.2.a.2 6.1.2.a 6.1.2.b 6.1.2.c 6.1.2.d

Change Change Change Change Change Change Change Change Change Change Change

Deleted info for DS 019 due to shafts being changed to Aqua met, no sleeves.

Added General Statement.

Added Government Documents Added general statement Moved Document Availability from 2.1 to 2.5 Changed tolerance from +0.025 - 0.025 to +0.025 – 0.000 Changed tolerance from +0.010 - 0.010 to +0.000 – 0.010 Updated address and phone numbers Updated address and phone numbers Updated address and phone numbers Updated address and phone numbers

Deliverables CLIN 0013

CLIN 0014-

Removed CLIN due to shaft sleeves no longer needed due to 65WYT going to Aqua met shafts, no sleeves.

Renumbered CLIN’s due to removal of CLIN 0013

Delivery Schedule

CLIN 0031

Removed CLIN due to removal of CLIN 0013 due to 65WYT no longer needing sleeves.

THESE CHANGES SHALL MAKE P-243-0085, REV J 06/07 TO REV J, CHANGE 1

4/10

Specification Cover Sheet Specification

Added “1” to Change Section, Changed Name in UPDATED Block.

All references to Engineering Logistics Center (ELC) change to Surface Forces Logistics Center (SFLC)

Data sheet All Data

Sheets

DS 020, 021

and 022

DS 020

DS 021

DS 022

DS 032

DS 036

Change

Changed: Header Format of All Data Sheets

Changed: Vessel Usage Data from (719-726) to (715-726)

Changed: Length of 53.000” to 50.000”, O.D. of 20.600” to 20.375”, I.D. of 18.137” to 18.125” Changed: Length of 32.500” to 32.000”.

Changed: Length of 79.250” to 77.250”.

Changed: O.D. of 17.800” to 17.750”; I.D. of 14.300” to 14.375”.

Changed: Length of 122.000” to 124.000”

THESE CHANGES SHALL MAKE P-243-0085, REV J Dated 06/07 into REV K Dated 10/13

Specification Cover Sheet

Section 1.2.

Section 1.2 Table

Section 3.5

Section 4.6

Section 5.4

Added

Remove

Replaced “J” with “K” in Revision Section. Removed “1” from Change Section, added (Rev K) to and current date to UPDATED BY Block, Updated Date blocks of Internal Reviewer and SWORB Approval Blocks with current Date.

Updated Data Sheet Table listing, Updated Data Sheet Numbers, Applicable Vessel application, NSN and Title of applicable Data Sheet.

Data Sheets 026 thru 029 for 282’ WMEC Propulsion Shaft Sleeves.

Data Sheets applicable to 160’ WLIC and 75’ WLR propulsion Shafts Sleeves (Rev J Chng , DS 009, DS 018, DS 030 and DS 031)

Section 3.5.3 for Weldability Testing applicable to Data Sheets 026 thru 029 only

Section 4.6.4 Weldability Test Inspection for Data Sheets 026 thru 029 only.

Section 5.4.1.a. and 5.4.1.b. to conform to updated requirements of SFLC Specification D-000-0100 Rev G

Data sheet All Data

All Data

Applicable CG Drawing Number in Parenthesis under each Data Sheet Title

Changed Numbering of Data Sheets. (Previous Data Sheet numbering is no longer applicable for current Revision of specification)

All Data

Changed listed dimensions of all sleeves to reflect “Rough” dimensions that are 1” longer, 0.125” over outside diameter and 0.125” under inside diameter from their finished dimensions listed within each sleeves applicable Dwg.

File details come from the government source that posted it. Updated .