SF30_SPE4A825R0009_0002.pdf

CONTINUATION SHEET REFERENCE NO. OF DOCUMENT BEING CONTINUED: PAGE 6 OF 13 PAGES

SPE4A825R0009 - 0002

5. All other terms and conditions remain the same.

List of Attachments:

1. Attachment A Salient Characteristics VIBB 22-25-1009, Salient Characteristics for Two (2) Computer Numerical Control (CNC) Horizontal Boring Mills - Fives Model PT 1500 - Plain Table Horizontal Boring Mill with Integrated Contouring Head (ICH) dated 29 October 2025.

CONTINUED ON NEXT PAGE

VIBB 22-25-1009

29 OCT 2025

PURCHASE DESCRIPTION FOR ONE (1) COMPUTER NUMERICAL CONTROL

(CNC) HORIZONTAL BORING MILL

1. SCOPE

1.1. Scope. The purchase description set forth below describes the minimum requirements of the Government for one (1) Fives PT 1500 Plain Table CNC Horizontal Boring Mills (HBM) with Integrated Contouring Heads (ICH) with the option of purchasing a 2nd at a later date provided by Hartech Group, Cage Code 6H5F3. Requirements include but are not limited to tooling, training, foundation, testing. Existing foundation removal is required at the Machine’s installation location as well as the 2nd option. Existing equipment removal and phased delivery of the machine are outlined in Attachment C.

2. APPLICABLE DOCUMENTS

2.1. General. The documents listed in this section are cited in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3 and 4 of this specification, whether or not they are listed. Unless otherwise specified, the documents listed in the solicitation or contract shall be the current edition at time of solicitation.

2.2. Government Documents.

2.2.1. Specifications, Standards, and Handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents shall be the current edition at time of solicitation.

FEDERAL STANDARDS

FED-STD-313 ------------------------------ Material Safety Data, Transportation Data and Disposal Data for Hazardous Materials Furnished to Government Activities

(Copies available online at http://quicksearch.dla.mil/)

MILITARY STANDARDS

MIL-STD-130N w/ Change 1 ------------ Identification Marking of U.S. Military Property

(Copies available online at http://quicksearch.dla.mil/)

Attachment A:

http://quicksearch.dla.mil/ http://quicksearch.dla.mil/

NAVSEA

OSHECM Chapter 250 Rev 1 ------------ NAVSEA Occupational Safety, Health and Environment Control Manual for Naval Shipyards Chapter 250

(Copies available online at http://www.navsea.navy.mil/Home/Shipyards/Norfolk.aspx)

U.S. ARMY CORPS OF ENGINEERS (USACE)

EM 385-1-1 --------------------------------- Safety and Health Requirements Manual

(Copies available online at http://www.usace.army.mil/SafetyandOccupationalHealth/SafetyandHealthRequirementsMa nual.aspx)

2.2.2. Other Government Publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein.

Unless otherwise specified, the issues of these documents shall be the current edition at time of solicitation.

COMBINED FEDERAL REGULATIONS

29 CFR 1910 -------------------------------- General Industry, OSHA Safety and Health Standards

29 CFR 1915 -------------------------------- Occupational Safety and Health Standards for Shipyard Employment

40 CFR 82 ----------------------------------- Protection of Stratospheric Ozone

(Copies available online at http://www.gpo.gov/fdsys)

LOCAL ATTACHMENTS

Attachment A ------------------------------- Site-Specific Requirements and Regulations

Attachment B ------------------------------- Installation Location Drawings and Information

Attachment C ------------------------------- Existing Equipment Removal and Phased Delivery Requirements

Attachment D ------------------------------- Encountered Waste Summary

(Copies are attached to this solicitation)

2.3. Non-Government Publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents shall be the current edition at time of solicitation.

Attachment A:

http://www.navsea.navy.mil/Home/Shipyards/Norfolk.aspx http://www.usace.army.mil/SafetyandOccupationalHealth/SafetyandHealthRequirementsManual.aspx http://www.usace.army.mil/SafetyandOccupationalHealth/SafetyandHealthRequirementsManual.aspx http://www.gpo.gov/fdsys

B11 STANDARDS

B11/STD B11.0 ----------------------------- Safety of Machinery

(Copies available from B11 Standards Inc., 7901 Westpark Dr, McLean, VA 22102)

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION

ISO 10791-7-------------------------------- Test conditions for machining centres — Part 7:

Accuracy of finished test pieces

(Copies available at http://webstore.ansi.org/ or American National Standards Institute, Dept. 969, 1430 Broadway, New York, NY 10018)

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION

NEMA Z535.4 ------------------------------ Product Safety Signs and Labels

(Copies available at http://www.nema.org or National Electrical Manufacturers Association, 1300 North 17th Street, Suite 1752, Rosslyn, VA 22209)

NATIONAL FIRE PROTECTION AGENCY

NFPA 70 ------------------------------------- National Electrical Code

NFPA 79 ------------------------------------- Electrical Standard for Industrial Machinery

(Copies available at http://www.nfpa.org or NFPA, 1 Batterymarch Park, Quincy, MA 02169)

2.4. Order of Precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulation unless a specific exemption has been obtained.

3. REQUIREMENTS

3.1. Design. The item offered shall be new and a current commercially available model. A current model is defined as the manufacturer’s currently produced model which, on the date this solicitation is issued, has been designed, engineered, sold or is being offered for sale through advertisements or manufacturer’s published catalogue or brochures. Products such as a prototype unit, pre-production model, or experimental unit do not qualify as meeting the requirements specified herein. The machine shall include all components, parts, and features necessary to meet the performance requirements specified herein. All parts subject to wear, breakage or distortion shall be accessible for adjustment, replacement, and repair.

3.1.1. Measuring and Indicating Device Graduations. All measuring and indicating devices on the HBM shall be graduated in the inch/pound or both inch/pound and metric.

Attachment A:

http://webstore.ansi.org/ http://www.nema.org/ http://www.nfpa.org/

3.1.2. OSHA Compliance. The equipment installation and its component parts shall be in compliance with 29 CFR 1910, NFPA 70 and NFPA 79. Approval shall be as specified under the “Approval” and “Acceptance” criteria in the OSHA regulations Subpart “O”, Machinery and Machine Guarding paragraph 1910.212 and Subpart “S” Electrical, paragraph

1910.303 and paragraph 1910.399, and Subpart “D” 29 CFR 1910.21-30 “Walking-Working Surface”.

3.1.2.1. Safety Guarding on Floor Opening. Any holes in the floor or pit decking shall be guarded per 29 CFR 1910.28. The guarding shall be removable, and each section of removable guarding shall weigh less than 50 lbs.

3.1.3. Safety Signs and Labels. Safety signs and labels in accordance with NEMA Z535.4 shall be securely attached to the equipment in visible locations, at the point of hazard(s), with any safety precautions to be observed by the operator or maintenance personnel permanently marked on the signs.

3.1.4. Safety Guarding. Covers, guards, or other safety devices shall be provided per ANSI B11.0 or equivalent ISO/EN/DIN/JIS standards. The safety devices shall not interfere with the operation of the HBM. The safety devices shall prevent unintentional contact with the guarded part, and shall be removable to facilitate inspection, maintenance, and repair of the parts.

3.1.5. Audible Noise Level. Audible noise emitted by the equipment shall not exceed 84 decibels (dB), measured on the “A” weighted scale and 92dB as measured on the “C” scale of a standard Type II sound level meter, at the operator's work position or any point at a distance of three (3) feet from the equipment. Noise generated by the work piece shall be excluded in determining compliance of the equipment with the 84 dB requirements.

3.1.6. Hazardous Material Exclusions. Supplies or materials being provided as part of the equipment shall be free of known hazardous materials. Hazardous materials shall not be brought on site without prior approval of the Government Point of Contract and cognizant shipyard personnel. Hazardous materials not needed for this project are prohibited.

Definitions of hazardous materials are specified in the latest version, including revisions adopted during the term of the contract, of FED-STD-313. Notwithstanding any other hazardous material usage permitted in this contract, radioactive materials or instruments capable of producing ionizing radiation as well as materials which contain asbestos, mercury, cadmium, lithium, methylene chloride, lead (= or >0.06%), or polychlorinated biphenyls (PCB’s) are prohibited. Nickel Metal Hydride and lithium batteries are permissible for memory backup. Class I Ozone Depleting Substances as defined in 40 CFR 82 shall not be used in the performance of this contract, or be provided as part of the equipment. Exceptions to the prohibition of these materials must be referred to the Contracting Officer in writing, for consideration, not later than 60 calendar days after effective date of contract and prior to any work being performed.

Attachment A:

3.1.6.1. PCB Certification. Written certification from the manufacturer that the equipment contains no detectable PCBs (less than two (2) parts-per-million) shall be provided. The certification shall be on manufacturer’s letterhead, and signed by a company official who is empowered to provide same. A PCB label plate stating the PCB compliance certification shall be supplied and attached to the equipment as required in 3.8.

3.1.7. Environmental Protection. Under the operating, service, transportation, and storage conditions described herein, the HBM shall not emit materials hazardous to the ecological system as prohibited by Federal, state, or local statutes in effect at the point of installation.

3.1.8. Lubrication. Means shall be provided to ensure adequate lubrication for all moving parts. All recirculating lubrication systems shall include a filter that is cleanable or replaceable. Each lubricant reservoir shall have at least a 24-hour capacity. When a low lubricant level condition occurs, the machine shall complete the current operation and come to a complete stop. When a low oil pressure condition occurs in a continuously pressurized system, the machine shall enter an emergency stop condition. The machine shall indicate that oil or lubrication is required. All oil holes, grease fittings, and filler caps shall be accessible. A lubrication plate shall be securely attached to the equipment, see3.8.

3.1.9. Replacement Parts. All parts subject to replacement shall be manufactured to definite dimensions and tolerances. Replacement parts shall be interchangeable without requiring modification. Replacement parts are those that are subject to wear or failure such as gears, bearings, shafts, feed screws, drive belts, pumps, and seals. Electrical replacement parts shall include but not be limited to, motors, relays, fuses, switches, magnetics, pushbuttons, light bulbs, braking mechanisms, and solid-state devices. Tooling and accessories normally supplied as standard items shall also be considered replacement parts. Foreign-sourced replacement parts shall be interchangeable with domestically supplied components or be readily available from a domestic source.

3.2. Construction. The HBM shall be constructed of parts that are new, without defects, and free of repairs. The structure shall withstand all forces encountered during operation of the machine to its maximum rating and capacity without distortion.

3.3. Components. The HBM shall consist of not less than the following components:

3.3.1. Milling Spindle Assembly. The main spindle shall be IAW Table I and Fives/G&L Alignments Document A-480-071.

3.3.1.1. Giddings and Lewis Spindle Vibration Monitoring. The spindle shall include the Giddings and Lewis Spindle Vibration Monitoring system. The system shall include the following:

a. Headstock & bearing health monitoring

b. Monitoring for excessive vibration during machining

c. Collision detection

3.3.2. Integrated Contouring Spindle. The machine shall be equipped with an integrated contouring head spindle that is integrated into the headstock of the machine. The integrated contouring head spindle shall provide U-axis movement that is controlled by the CNC and have through spindle coolant. The integrated contouring head spindle shall utilize the Automatic Tool Changer (ATC) to load and unload tools under program command. Drawbar switches for manually loading tools into the integrated contouring head spindle shall be provided in a location that allow the operator to activate the switches while manually loading a tool holder into the contouring spindle. The integrated contouring head spindle shall meet the requirements stated in Table I and Fives/G&L Alignments Document A-480-071.

3.3.3. Plain Table. The machine shall come with a plain table that is IAW Table I and Fives/G&L Alignments Document A-480-071.

3.3.4. Rotary Table Attachment. A rotary table attachment capable of A-axis and B-axis rotation shall be supplied. The rotary table attachment shall have means of aligning the base to the plain table t-slots. Position feedback shall be through an absolute encoder. A battery pack shall be included when charging is required to maintain encoder position. A means for locking the table’s rotational position shall be provided and activated through program command. Hydraulic connections shall utilize quick disconnect fittings. Electrical connections shall utilize quick change waterproof type plugs with rapid mating and un-mating. The top of the rotary table shall have t-slots located at 90-degrees, be finished for a work-mounting surface. Lift points and an engineered lift plan shall be provided. The rotary table shall meet the requirements in Table I and Fives Measurement and Acceptance Report for NC Rotary Table, V2.1 03.05.2012.

3.3.5. Right Angle Head Attachment. The machine shall come with a right angle head attachment made from a casting of iron or iron alloy. The right angle head shall have 360-degrees of manual rotational adjustment with precision shot bolt indexing at 45-degree increments and a Vernier scale with 100-minute resolution. The right angle head shall connect to the headstock by use of a manual cam latch plate and manual electrical plugs.

Tooling shall be loaded manually into the right angle attachment’s output spindle. The right angle attachment shall have flood nozzles at the output spindle. Lift points and an engineered lift plan shall be provided. The right angle head attachment shall be IAW Table I and Fives Alignment Specifications, Model A Right Angle Milling Attachment, Accessory 3L Attachment, 06/25/2020.

3.3.6. Spindle Support Attachment. The machine shall come with an 800 mm spindle support. The spindle support attachment shall connect to the headstock by use of a manual cam latch plate and manual electrical plugs as needed.

3.3.7. Right Angle Head and Spindle Support Attachment Cradle. A right angle and spindle support attachment cradle shall be supplied. The cradle shall have lifting pad eyes welded to the frame and come with an engineered lift plan including the capacity of each pad eye. The cradle shall have a means of repeatable nesting of the attachments within the cradle in the X, Y, and Z-axes. The CNC controller shall come with installation and removal macros that include probing cycles to locate the position of the cradle, position the machine where the attachments can be manually attached and detached to and from the headstock latch plate requiring no manual movement, notify operator that it is time to latch or unlatch the attachments to and from the machine, extend the spindle to the correct position to engage the attachments or retract the spindle to disengage the attachments, limit the spindle speed to the maximum speed of the attachments or remove the spindle limits to normal operating speeds, and verify that the attachments are correctly loaded or unloaded to and from the machine and ready to operate.

3.3.7.1. Attachment Cradle Storage Rack. An attachment cradle storage rack shall be supplied. The rack shall sit on the floor and support and protect the attachment cradle when not in use. The rack shall have pockets to accommodate movement with pallet jacks or fork trucks.

3.3.8. Machine Enclosure and Decking. The machine shall come with a metal enclosure and decking that is IAW Fives Machine Enclosure Layout Drawing.

3.3.8.1. Enclosure Blind Spot Monitoring. The HBM shall come with a closed circuit means of monitoring the tool to work piece interface and the entire machine enclosure. The monitoring system shall include two monitoring points. The monitoring points shall have magnetic mounts and be located inside machine enclosure with remote movement controls from the operator station and an independent 21-inch minimum flat screen monitor located at the operator station.

3.3.8.2. Enclosure Machine Lighting. The machine shall include 4 (four) LED lights that comply with NFPA 79 requirements or equivalent ISO/EN/DIN/JIS standard. The LED lights shall be mounted to the enclosures walls and illuminate the entire machine enclosure.

Each LED light shall have a protective shield.

3.3.9. Telescopic Way Covers. Ways shall be protected by corrosion resistant telescopic way covers constructed of metal.

3.3.10. Chip Conveyor. The machine shall be equipped with a belt style chip conveyor running parallel with X-axis for removal of chips which shall discharge outside of the machine enclosure. The chip conveyor shall be automatic and manually operated.

3.3.11. Workpiece Measuring Device. The machine shall be equipped with a Renishaw RMP60-Q A standard for calibrating the probe shall be provided. Programs for the following functions shall be provided and loaded into program storage:

a. Face location (Z touch)

b. Edge location (X or Y touch)

c. Corner location (X and Y touch)

d. Groove width measuring

e. Shoulder width measuring

f. Two point bore/boss measuring (including rectangular pads/pockets)

g. Two point bore/boss location (including rectangular pads/pockets)

h. Four point bore/boss location (including rectangular pads/pockets)

i. Probe calibration

j. Alarm and hold on unexpected trip

k. Individual and work coordinate offset changes

l. Two location measuring (pitch or angle detection) for both tilt and rotation

m. 3-point bore/boss measuring for partial circles/arcs

n. 3-point bore/boss location

3.3.12. Tool Measuring Device. The HBM shall be provided with a Renishaw RTS automated tool length and diameter measuring device including all software.

3.3.13. Automatic Tool Changer (ATC). The machine shall come with an ATC which automatically loads and unloads tools in the main spindle and the integrated contouring head spindle. The ATC shall be IAW Table I.

3.3.14. Absolute Position Feedback Scales. X, Y, W and rotary table B-axis shall be equipped with absolute position feedback scales

3.3.15. CNC Controller. The machine controller shall consist of a Fanuc 31-iB5 CNC controller with a 21-inch industrial touch screen monitor, industrial QWERTY keyboard layout, and industrial mouse. The CNC controller pendant shall be adjustable in the vertical direction.

3.3.15.1. CNC Control Features. The following control features shall be supplied with the CNC controller:

a. Industry 4.0 Database

b. Canned cycles for drilling

c. Part program editing

d. Extended part program editing

e. Work coordinate system, 300 pairs (G54-G59)

f. 3-dimensional coordinate system conversion

g. Background editing

h. Tool nose radius compensation

i. Absolute / incremental programming

j. Multiple repetitive cycle type II (pocketing)

k. Decimal point programming

l. Programmable inch/metric

m. Inch/Metric conversion

n. Canned cycles

o. Linear interpolation

p. Circular interpolation by radius programming

q. Radius programming format for ICH

r. Workpiece coordinate system

s. 48 additional workpiece coordinates

t. Polar coordinate interpolation

u. Helical interpolation

v. Programmable data input (G10)

w. Cylindrical interpolation

x. Rotary axis control

y. Rotary table dynamic fixture offset

z. Stored stroke check 1, 2 and 3

aa. Sub program call- 15 levels nested

bb. 2nd, 3rd, and 4th reference position return

cc. Thread cutting

dd. Thread cutting retract

ee. Variable/Multiple lead thread cutting

ff. Automatic exact stop check

gg. Custom macro

hh. Chamfering / corner rounding

ii. Feed functions: Feed per minute, feed per revolution, rapid traverse, dwell, inverse time

jj. 1000 custom macro common variables

kk. 200 pairs of tool offsets

ll. Tool radius compensation

mm. Tool geometry/wear compensation

nn. Emergency stop

oo. Optional 9 block skip

pp. Cycle start/stop

qq. Mode selection (Manual, MDI, Auto)

rr. Feed hold

ss. Feed rate override

tt. Spindle speed override

uu. Jog direction

vv. Axis selection

ww. Single block

xx. 2 USB ports

yy. Constant surface speed control

zz. Memory card program, entry count extension, 1000 programs aaa. Embedded Ethernet bbb. 1000 registerable programs ccc. Self-diagnostic functions ddd. Backlash compensation eee. Spindle thermal compensation fff. Unexpected disturbance torque detection ggg. Linear scale I/F with absolute address reference mark hhh. Tool retract and recover

iii. Manual handle interruption jjj. Manual handle retrace kkk. Active block cancel lll. Dwell/Auxiliary function time override function mmm. Positioning in machine coordinate system with federate nnn. M code protect function ooo. Rigid Tapping ppp. Rigid tapping by manual handle qqq. Retraction for rigid tapping rrr. Tool management expansion, 240 pairs sss. 8 Mbyte part program storage size ttt. Fast data server uuu. Data server buffer mode

vvv. Data server explorer connection www. Data server editing and operation

xxx. Pendant type manual pulse generator with axis selection and magnification switches yyy. Dynamic Graphic Display zzz. RS232C interface aaaa. RS232C interface expansion of receiving buffer bbbb. Arbitrary speed threading cccc. AI Contour Control II (AICC ll) dddd. Jerk control eeee. Nano Smoothing ffff. Machining Condition Selecting gggg. Machining Quality Level Adjustment hhhh. Automatic Corner Override (G62)

iiii. Work Setting Error Compensation (G54.4) jjjj. Inverse Time Feed (G93) kkkk. Five axis control features llll. High Speed Smooth TCP (R677) (Includes the Following):

mmmm. Tool Center Point Control TCP (S677) nnnn. - Smooth TCP (R639) oooo. - Tool Posture Control (S994) pppp. - Cutting Point Command (S996) qqqq. - Expansion of Axis Command in TCP (R592) rrrr. - High Speed Block Processing Package (70.6.300) ssss. - AICC II (Look-Ahead to 200 Blocks) (S808) tttt. - Jerk Control (S678) uuuu. - Nano Smoothing (S687)

vvvv. - Machining Condition Selecting Function (S637) wwww. - Machining Quality Level Adjustment (R593)

xxxx. Automatic Corner Override (J891) 3D Cutter Compensation (S667) yyyy. Three Dimensional Manual Feed (S679) zzzz. Tilted Working Plane Command with Guidance (R522) aaaaa. Workpiece Setting Error Compensation (S993) bbbbb. Inverse Time Feed (J715) ccccc. Integrated contouring head package ddddd. Flexible synchronous control eeeee. Programmable boring bars fffff. Constant surface speed control ggggg. Tool length offset compensation – turn mode hhhhh. Graphical interface

iiiii. Multiple repetitive cycles type I (G70-G76)

3.3.15.2. Operator Remote Pendent. The machine shall have a remote pendant that allows for axis motion control through jog, incremental and manual pulse generator. It shall have an LCD that displays remote pendant enable/disable, sequence number, part coordinate position for selected axis, feed rate, feed percentage, and single speed. Controls on the remote shall include Auto, Master Stop, Enable Remote, Disable Remote, Spindle Restart, Spindle Stop, Cycle Start, Axis Selection, Jog +, and Jog -, and an emergency stop button.

The pendant shall have enough cord to allow the operator use of the pendant while viewing the part to tool interface. Door interlocks shall not prevent jog functions of the pendant.

Cycle start functions shall be disabled while enclosure doors are open.

3.3.16. Post Processor and Machine Definition. A post processor shall be provided that utilizes the Shipyards current version of MasterCam. The post processor shall include all files necessary to provide the capability to generate tool paths and output ASCII format NC files for all available functionality of the machine including, but not limited to, simultaneous two, three, and four axis milling, turning with ICH, and both the right angle head and rotary table attachments. The files shall include documentation and be delivered on compact disc within ten (10) calendar days of the successful completion of origin testing.

3.3.17. Coolant System. The machine shall be provided with a flood and through spindle coolant system. Coolant pressures shall have 4-point programmable pressures at 300, 500, 750, and 1,000 psi. A key switch shall be provided to enable the 1,000 psi coolant.

3.3.17.1. High Pressure Coolant Filtration. The high pressure coolant system shall have dual filter with an auto cross over feature that automatically changes one filter to the other and displays an operator message on control pendant indicating the status of filters.

3.3.17.2. Coolant Wash-Down Wand. A coolant wash-down wand shall be supplied with an on/off coolant wash down switch.

3.3.17.3. Through Milling Spindle Coolant. A 1,000 PSI through spindle coolant system shall be provided for the milling spindle.

3.3.17.4. Through Milling Spindle Air. M-code activated non-lubricated through spindle air shall be provided.

3.3.17.5. Through Integrated Contouring Head Spindle Coolant. A 300 PSI through head coolant system shall be provided for the integrated contouring head.

3.3.17.6. Oil Skimmer. A tank mounted, tube-type oil skimmer shall be supplied with a collection reservoir. A decanter shall be provided to assist in separation of the tramp oil and coolant. The tube-type oil skimmer shall be appropriately sized for the coolant reservoir.

3.3.18. Energy Isolating Devices. The equipment shall be provided with energy isolation devices (e.g. power switches, safety devices, circuit breakers, valves) that protect personnel from the release of hazardous energy and are integral to the component being isolated and locked out. The devices shall be designed and manufactured such that they can be padlocked in the OFF position. This includes both mechanical and electrical devices. An energy isolation device shall be installed as the first energy control device on all major components of the system such that the component can be isolated at the component level.

3.3.19. Electrical System. The machine shall conform to NFPA 79 or equivalent ISO/EN/DIN/JIS standard. The existing electrical power source available at the installation site is 240 VAC, 3-phase. The contractor shall establish electrical connection at overhead bus duct which is approximately thirty (30) feet in elevation. The machine’s electrical system shall be tolerant of voltage fluctuation of ± 10 percent. The electrical system shall be complete, including transformers required to modify the existing source voltage to the proper operating voltage of the equipment. A properly rated and fused single disconnect device, controlling all electrical power to the equipment, shall be utilized on the machine with means of lockout in the off position only.

3.3.19.1. Electrical Enclosures. Electrical components of the equipment shall be contained in enclosures of drip-proof construction and of minimum size consistent with good design practices and ventilation of components, meeting the requirements of NEMA Type 12 or equivalent ISO/EN/DIN/JIS standard.

3.3.19.2. Facility Electrical Connections. Electrical connections made to the facility electrical system shall conform to NFPA 70.

3.3.19.3. Hour Meter. The HBM shall be equipped with an analog hour meter mounted on the main electrical panel visible from the outside. A digital hour meter embedded in the controller shall be acceptable. The hour meter shall be installed to display accumulated operating time of the main drive motor. The meter shall be of the non-resetting type and shall have a range of 0 to 99,999.9 hours in increments of 0.1 hours, and shall revert to zero

(0) upon reaching the maximum count. All analog hour meter shall have a NEMA enclosure rating of 4X, and shall be mounted to withstand shock and vibration generated by the equipment in an accessible location.

3.3.20. Compressed Air Quick Disconnect. A 1/2 inch NPT, Hansen 3RL or Foster F3RL quick disconnect female fitting shall be provided and connected to shop air and located convenient to the operator station.

3.4. Size and Capacity. The size and capacity of the machine shall be not less than specified in Table I.

Table I Size and Capacity X-Axis Travel distance 118-inches Y-Axis Travel distance 99-inches W-Axis (Saddle) Travel distance 59-inches Z-Axis Travel distance 39-inches U-Axis Travel distance 8.7-inches B-Axis Rotary Table Attachment Table diameter 49-inches Capacity 44,000 Pounds Travel distance Full 360 degrees Feed rate 0-4 RPM Positions 360,000 Right Angle Head Attachment Spindle input/output CAT 50 Spindle speed 1,500 RPM Length from input spindle gage line to output spindle center line 38-inches

Maximum height from output spindle gage line to spindle center line of input spindle 6.5-inches

Maximum height of right angle head 12.75-inches for a minimum length of 29-inches from output spindle center line

Table I Size and Capacity

Maximum width of right angle head 9-inches for a minimum length of 15-inches from output spindle center line

Milling Spindle Speed Low: 1-760, High: 760-3500RPM Diameter 6 inch Taper BIG PLUS 50 Integrated Contouring Head Spindle Vertical offset from ram spindle 20 inches Horizontal offset from ram spindle 6.7-inches Maximum turning diameter 21-inches Speed 0-600 RPM Taper Capto C8 Plain Table Size 61-inches x 118-inches Automatic Tool Changer, BIG PLUS 50 Pockets 40 Automatic Tool Changer, Capto C8 Pockets 20

3.5. Accuracy, Repeatability and Alignment Tolerances. The accuracy, repeatability, and Alignment tolerances of the machine shall be IAW Attachment F, G, and I (FIVES/G&L Test Reports).

3.6. Standard Equipment. All standard equipment required for proper operation and maintenance of the HBM shall be provided. A list of these items shall be furnished at time of proposal.

3.7. Fixtures and Tooling. The following fixtures and tooling shall be provided for the HBM as specified in Table II shall be provided. A list of these items shall be furnished at time of proposal. All tool holders shall be supplied with ANSI 5.50 Style (through coolant type) retention knobs that are compatible with the machine spindles.

Table II Tool Holding Big Daishowa 50 End Mill Adapters (through coolant type)

Part Number and Name Quantity

BCV50-MEGA.750DS-4 10

BCV50-MEGA.750DS-6 10

BCV50-MEGA1.000DS-4 4

BCV50-MEGA1.000DS-6 4

BCV50-MEGA1.250DS-4 2

BCV50-MEGA1.250DS-6 2

BCV50-MEGA1.500DS-4.5 1

C.750-1/4 5 C.750-5/16 5 C.750-3/8 5

Table II C.750-7/16 5 C.750-1/2 5 C.750-9/16 5 C.750-5/8 5 C1.000-1/4 5 C1.000-3/8 5 C1.000-1/2 5 C1.000-5/8 5 C1.000-3/4 5 C1.250-1/2 2 C1.250-9/16 2 C1.250-5/8 2 C1.250-11/16 2 C1.250-3/4 2 C1.250-13/16 2 C1.250-7/8 2 C1.250-15/16 2 C1.250-1 2 MGR60L (Wrench) 3 MGR70L (Wrench) 3 MRG80l (Wrench) 3 MGR99L (Wrench) 1

P40T-1CMGH2 1

P40T-2CH 1

Tool Holding Big Daishowa 50 - Shell Mill Adapters (through coolant type)

BCV50-SMC2.000-2.5 1

BCV50-SMC1.000-4 1

BCV50-SMC1.000-6 1

BCV50-SMC1.000-12 1

BCV50-SDF57-72-200 1

SDF57-SMC1.000DP-72-180 1

Tool Holding Big Daishowa 50 – Modular Tool Holders

BCV50-CKB4-193 1

BCV50-CKB5-243 1

BCV50-CKB6-289 1

CKB44DP-120 1

CKB55DP-150 1

CKB66DP-180 1

CKB6-HMC.750 1

EWN41-74E-CKB4 1

EWN53-95E-CKB5 1

EWN68-150E-CKB6 1

ENH4-1T 1

ENH4-2T 1

ENH4-3T 1

ENH5-1T 1

ENH5-2T 1

ENH5-3T 1

ENH6-1T 1

ENH6-2T 1

ENH6-3T 1

CKB6-SM1.00-20 1

BCV50Y-C6-2 (adapter) 1

BCV50Y-C8-3 1

Tool Holding CAT 50 - Slotting Cutter Adapters

C5002-1000-6.17 1

C5002-1250-6.28 1

C5002-1500-6.60 1

ER 32 Collet Chucks with Integral CV50 Shank (through coolant type)

C5007-0032-4.00 1

C5007-0032-6.00 1

ER100 Collet Chucks with Integral CV50 Shank (through coolant type)

C5007-1000-3.50 2

C5007-1000-7.50 1

Morse Taper Adapters with Integral CV50 Shank #1 Morse taper 2 #2 Morse taper 2 #3 Morse taper 2 #4 Morse taper 2 #5 Morse taper 2

Tool Holding Sandvik C8-A391.20-31 080, C8 Capto to 1 ¼” strait shank

C8-A931.20-25 080, C8 Capto to 1” strait shank

C8-570-3C 40 288, C8 Capto to CoroTurn SL damped adaptor

C8-570-3C 40 224, C8 Capto to CoroTurn SL damped adaptor

C8-570-3C 40 368, C8 Capto to CoroTurn SL damped adaptor

SL-PCLNR-40-12HP, T-Max P head for turning

570-DVUNR-40-16 1

SL-PDUNR-40-15HP, T-Max P head for turning

SL-266RKF-403227-22, T-Max P head for turning

C2R-SL40-RH23GB 1

SL-PCLNL-40-12HP, T-Max P head for turning

SL-PDUNL-40-15HP, T-Max P head for turning

570-DVUNL-40-16, T-Max P head for turning

SL-266LKF-403227-22, T-Max P head for turning

C2R-SL40-LH23GB 1

C8-391.01-80 200, Coromant Capto extension adaptor

C8-570-40-RGM 1

ER75 Single Angle Standard Collet Sets

1/16 inch - 3/4-inch range, 1/64-inch increment

1 set of 45

ER100 Single Angle Standard Collet Sets 3/32 inch - 1-inch range, 1/64-inch increment

1 set of 59

Lista Tooling Cabinets.

1350NC/50-NBKABBDW0750-0703FB-

M-KABB

SC0900-0804FA-PTKABB 3

3.8. Marking on Instruments, Control Panels, and Plates. All words on instruments, control panels, and plates shall be in the English language. Characters shall be engraved, etched, embossed, or stamped in boldface on a contrasting background. All plates shall be corrosion resistant.

3.8.1. Lubrication Plate. A lubrication plate shall be permanently and securely attached to the machine. The plate shall contain the following information:

Points of lubricant application Servicing interval Type of lubricant Viscosity in ISO-VG standard Military or Federal Specification for each lubricant (If applicable)

Size and type of each lubricant filter

3.8.2. Nameplate. A nameplate shall be permanently and securely attached to the machine.

The nameplate shall contain the information listed below. If the machine is a special model, the model designation shall include the model number of the basic standard machine and a suffix identified in the manufacturer's permanent records.

Nomenclature Manufacturer's name Manufacturer's model designation Manufacturer's serial number Power input (volts, total amps, phase, and frequency) Contract Number Date of manufacture

3.8.3. PCB Plate. A PCB certification plate shall be permanently and securely attached to the machine.

3.8.4. Identification Marking of Military Property. An Item Unique Identification Marking (IUID) shall be provided in accordance with MIL-STD-130N and all applicable documents within the standard with Machine Readable Information (MRI) for item identification marking and automatic data capture. The application of Human Readable Information (HRI) shall be used in combination with MRI and free text.

3.8.5. Acceptance Test Plan (ATP). The Contractor shall prepare an Acceptance Test Plan (ATP). The ATP shall be a step-by-step written instruction on how to verify compliance during Contract Quality Assurance Inspection and the Final Inspection/Acceptance Test specified in Sections 4.4 and 4.5. The Contractor shall provide dimensioned drawings of the proposed test parts specified in Paragraph 4.7. The Manufacture’s standard testing procedures shall be included in the ATP. The manufacture shall provide their standard testing procedure for alignment and accuracies testing at time of proposal and shall become part of the contract. Any procedures necessary for compliance with Section 4, which are not covered by the Manufacturer’s standard testing procedures, shall be identified and included in the ATP. The initial ATP shall be submitted thirty (30) calendar days after contract award for Government review and approval. The accepted test procedures shall become part of this contract.

3.9. Technical Data. Three (3) hard copies and one (1) electronic copy(s) of technical data shall be provided with the machine. All copies of technical data shall be legible and written in the English language.

3.9.1. Operating and Maintenance (O&M) Manuals. O&M Manuals shall contain technical information, specifications, instructions for the operation, maintenance of the machine and recommended spare parts list. All copies of technical data shall be legible and written in the English language. Technical Data shall contain at a minimum:

a. Data shall enable a journeyman mechanic to operate, program, maintain, and repair the equipment.

b. Complete instructions and information for all equipment, components, assemblies, subassemblies, attachments, and accessories.

c. Operating instructions including programming requirements, pre-operational checks, start up, shut down and emergency shutdown procedures.

d. Maintenance and service instructions, including all preventive maintenance schedules, and lubrication charts.

e. Trouble-shooting guides.

f. Parts list containing: illustrations, part numbers, part nomenclature, cross reference numbers, and recommended spare parts, including quantities.

g. Energy control procedure, in accordance with 29 CFR 1910.147, to bring equipment to a zero energy state for maintenance.

h. All mechanical and electrical schematics with a table of contents showing discrete components, block diagrams, wiring diagrams with inputs and outputs identified, system electrical interface documents, and drawings for the specific model of all machine equipment/drives/controls supplied.

i. All final contract drawings shall be provided electronically. The format of the drawing files shall be in the receiving activity’s version of AutoCAD. Files shall have DWG or DXF extensions.

3.9.2. OSHA Approved Certification. The machine and its installation specified herein shall be inspected, approved as defined in 29 CFR 1910.399, and labeled by a Nationally Recognized Testing Laboratory (NRTL) as defined in 29 CFR 1910.7. The NRTL inspection shall include validation of the OSHA compliance requirements in paragraph 3.1.2. A satisfactory NRTL Field Evaluation Report shall be provided to the receiving activity after equipment delivery and installation, and prior to destination testing.

3.9.3. Test Data Results Used for Evaluation of Equipment to Meet Specification Requirements. The contractor shall submit a written test report of all tests and results conducted at origin and destination. The test report shall be submitted within ten (10) working days after the tests are performed.

3.10. Installation. Contractor shall be responsible for attached Installation Responsibilities chart and Local Documents Attachment A for site specific facility requirements. Installation shall comply with EM 385-1-1 and UFC 3-301-01. Installation maximum allowable space (L,W,H) shall be 34 feet x 34 feet x 17 feet and IAW Attachment B.

3.10.1. Field Supervisor. The Contractor shall provide a full-time field supervisor, from the start of installation to final acceptance, to direct installation and testing of the supplies. He or she shall be capable of reading, writing, and conversing fluently in the English language.

The field supervisor shall have full authority to implement field decisions expeditiously. No work shall be accomplished when the field supervisor is not in the immediate work area. The field supervisor shall be identified to the receiving activity prior to start of installation. The field supervisor shall be responsible for coordinating with the receiving activity for any security clearances for all contractor personnel expected to perform on-site work. The receiving activity Government Point of Contact will be notified of any change in personnel performing this duty.

3.10.2. Structural Installation. The contractor shall accurately set, align, plumb, field connect with sufficient bolts, or weld all structural steel required to make installed equipment permanent. Temporary bracing shall be provided, and subsequently removed, as necessary.

3.10.3. Mechanical Installation. The contractor shall provide all labor, fluids, piping, interconnecting hoses, and any other materials to move, locate, set level, align, lubricate, and make ready to operate all equipment required by this contract. All machinery shall be installed to original manufacturer's tolerances.

3.10.4. Electrical Installation. The contractor shall provide all labor, wiring, cables, disconnects, connectors, and any other materials for complete installation of any requisite electrical equipment from the government point of delivery. Installation shall include necessary power, control, and interconnecting wiring installed in conduit.

3.10.5. Existing Foundation Removal for Machine #1. There are two concrete machine foundation located at the installation area of Machine #1. The contractor shall completely remove both of the existing machine foundations. Any excavated area not being occupied by the new foundation and machine shall be filled with CDF and capped with concrete with the same thickness of the existing floor slab. The concrete cap shall have rebar grid that is doweled into the existing slab.

3.10.6. Existing Foundation Removal for Machine #2. The existing foundation supporting the existing equipment outlined in Attachment D shall be completely removed. Any excavated area not being occupied by the new foundation and machine shall be filled with CDF and capped with concrete with the same thickness of the existing floor slab. The concrete cap shall have rebar grid that is doweled into the existing slab.

3.10.7. Foundation. The contractor shall be responsible for the installation of the foundation for the machine including all demolition, excavation; removal and disposal of demolished and excavated material, and foundation fill in accordance with Attachment A. The contractor shall be responsible for all geotechnical surveys necessary to determine soil conditions relevant to foundation design. See Attachment B for installation location details.

3.10.7.1. Excavation Soil Lift Compaction Testing. A Moisture Density Guage that utilizes a radiological source shall be used to test the compaction of all soil lifts.

3.10.8. Installation/Foundation Drawings. The drawings shall contain at least, but shall not be limited to, the following information and requirements of Attachment A:

a. Engineering calculations and designs for stabilizing the column footings during and excavation and after foundation installation.

b. Overall and principal dimensions in sufficient detail to establish limits of space in all directions required for installation, operation and servicing. See Table 1 for maximum allowable footprint.

c. Amount of clearance required to permit opening of doors and removal of plug-in units

d. Clearance for travel or rotation of any moving parts

e. Interface mounting and mating information, such as dimensions of location for attaching hardware, and meet the manufacturer vibration design requirement

f. Interface pipe and cable attachments required for installation and co-functioning of the item to be installed with related items

g. Mounting place details, hardware requirement lists, drilling plans and shock mounting buffers

h. Weight of each component and total unit

i. Location, type and dimensions of cable entrances, terminal boards, electrical connectors, and ducts

j. Interconnecting and cable detail

k. Peak electrical load (Amps) requirement to support all proposed equipment in its fully configured and operational state, including all accessories

3.10.8.1. Installation/Foundation Drawings (Preliminary Submission). Not later than sixty (60) calendar days after effective date of contract, installation drawings shall be provided with soft metric measurements using the manufacturer’s standard format. An electronic copy shall also be provided in DXF format and download to AutoCAD 2010 version or older. The Government shall notify the contractor in writing within ten (10) working days of receipt of drawing if they comply with this specification. If revisions are required, the contractor has ten (10) working days to make revisions and resubmit for a new review. Rejection of drawings does not relieve the contractor from final delivery date of contract performance period.

3.10.8.2. Installation/Foundation Drawings (Final submission). Submission of final installation/foundation design drawings shall be not later than sixty (60) calendar days of Government acceptance of preliminary drawing. These final drawings shall bear a complete title block with a permanent drawing number, signature, date, and an original stamp or seal of a Professional Engineer (PE) licensed in the state of the receiving activity where the equipment will be installed. The final drawing submission shall include an engineering report with structural calculations used in the design. The engineering report shall also be stamped by a PE. The Government shall notify the contractor in writing within ten (10) working days of receipt of drawing if they comply with this specification. If revisions are required, the contractor has ten (10) working days to make revisions and resubmit for a new review. Rejection of drawings does not relieve the contractor from final delivery date of contract performance period.

3.11. Hazardous Energy Control (HEC) Program, Lockout/Tags-Plus (LOTP).

HEC/LOTP shall be accomplished in accordance with OSHECM Chapter 250 and 29 CFR 1915.89.

3.12. Training. After satisfactory completion of acceptance testing of the system, the services of a qualified representative(s), who is a United States citizen proficient in the English language, shall be provided for specialized training to familiarize receiving activity personnel with the equipment and to help ensure reliable performance and maximum service life, during normal usage. The training shall be performed at customer facility for the durations specified below, between 7:00 am and 3:30 pm excluding any federal holidays. The course shall utilize as-built drawings and manuals provided under this contract, and shall include both classroom and hands-on portions. All printed training aids shall be supplied at no additional cost to the government, and be in the English language.

3.12.1. Operator / Programmer On-Site Training. Operator training shall be provided at the receiving activity. Training shall include preparation of part programs and preparation of equipment for safe operation of the equipment. The operator shall be provided instruction for the care, use and operation of all attachments and accessories. Training shall be provided for six (6) operators / programmers. The training period shall not be less than five (5) consecutive eight (8) hour work days. A training manual shall be provided for each student.

3.12.1.1. Follow-Up Operator / Programmer On-Site Training. A follow-up operator training sessions shall be provided at the receiving activity, six (6) months to (1) year after machine acceptance. Training shall be operator driven and based on any programming or machine operation shortcomings the operators are having. The operators shall be provided instruction for the care, use and operation of all attachments and accessories. Training shall be provided for four (4) operators / programmers. The training session shall not be less than three (3) consecutive eight (8) hour work days.

3.12.2. Maintenance Personnel (Mechanical/Hydraulic). Maintenance training shall include trouble-shooting and methods of correction if the equipment malfunctions, with particular emphasis on minimizing equipment down time. This shall include hands-on demonstration of a turret alignment. Training shall be provided for four (4) mechanical/hydraulic maintenance personnel. The training period shall not be less than two and one half (2-1/2) consecutive eight (8) hour work days. A mechanical/hydraulic maintenance training manual shall be provided for each student.

3.12.3. Maintenance Personnel (Electrical/Electronic). Maintenance training with respect to controls and related components shall include trouble-shooting and methods of correction should equipment malfunction, with emphasis on minimizing equipment down time.

Training shall be provided for four (4) electrical/electronic maintenance personnel. The training period shall not be less than two and one half (2-1/2) consecutive eight (8) hour work days. An electrical/electronic maintenance training manual shall be provided for each student.

3.13. Annual Preventive Maintenance, Alignment, Accuracy and Repeatability. Vendor shall provide the first year recommended preventive maintenance, including all fluids, filters, and spare parts. Perform tests per 4.7.1, and 4.7.3 including final test reports. This service shall be provided one year after acceptance of the equipment.

4. QUALITY ASSURANCE

4.1. Responsibility for Inspection. The contractor shall be responsible for the performance of all inspection requirements specified herein. Except as otherwise specified in the contract or purchase order, the contractor may use his own facility or any other facility suitable for the performance of the inspection…