Salients.pdf
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- Attached to
- WIRE ROPE
- Solicitation number
- SPMYM226Q7655
About this file
This is a technical specifications document for wire rope and related components required under federal contract opportunity JO 941563P083.
The solicitation requires four wire rope line items with specific technical requirements. JML 61030120 specifies 650 feet of 42mm diameter, 35x7 bright compacted wire rope with a minimum breaking strength of 350,000 lbs, fitted with a spelter poured socket on one end and a welded becket link on the other. JML 61030121 requires 1,575 feet of 1-5/8" diameter, 6x41 preformed wire rope with 264,000 lbs minimum breaking strength and welded becket links on both ends. JML 61030122 and JML 61030123 each specify 775 feet of 1-5/8" diameter, 6x41 preformed wire rope with 264,000 lbs minimum breaking strength; JML 61030122 is right-lay (RRL) and JML 61030123 is left-lay (LRL), both fitted with a spelter poured socket on one end and welded becket link on the other, with length tolerances of +1%, -0% matched within 1.0 feet of each other. All wire ropes must comply with ASTM A1023 and include manufacturer test certificates documenting breaking strength. Spelter poured sockets must be proof tested to 200% of wire rope capacity.
Supporting items include JML 61030124 for 1-5/8" open spelter sockets requiring mild to medium carbon steel conforming to ASTM A27 (15 ft-lb fracture toughness minimum at 10°F) or high strength steel conforming to ASTM A148 Grades 80-40, 80-50, or 90-60 (30 ft-lb fracture toughness minimum at 10°F), with fracture toughness testing performed on sockets from the same lot. JML 61030125 specifies 1-5/8" wire rope clips with forged steel construction, galvanized finish, permanent manufacturer markings, compliance with ASME B30.26 and FF-C-450 Type 1 Class 1, and 90% efficiency when installed per manufacturer instructions.
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Other files
| File | Type | Posted |
|---|---|---|
| Solicitation - SPMYM226Q7655.pdf | ||
| 61030120 CDRL- (5).pdf |
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Text version
JML 61030120, JO 941563P083
Must have the following salient characterisƟcs for 650 FT Wire Rope:
Size: 42mm Dia, 35x7, Bright, Compacted, EIP/Grade 1960, RRL, IWRC Minimum Breaking Strength: 350,000 lbs Wire Rope diameter tolerance shall be +5%, -0%.
All wire ropes must meet ASTM A1023. The actual breaking strength of the wire rope shall be certified by the wire rope manufacturer. The test certificate from the wire rope manufacturer shall show the breaking test load of the sample, size of the rope, number of strands, number of wires per strand, quality of wires, lay, core, and date of test.
One end of the wire rope to be fitted with a spelter poured socket installed utilizing Wirelock or Socketfast resin and be proof tested to 200% of the wire rope’s capacity accompanied by a test certificate. The remaining end to be fitted with a welded becket link (pulling eye).
JML 61030121, JO 941563P083
Must have the following salient characterisƟcs for 1575 FT Wire Rope:
Size: 1-5/8" Dia, 6x41, Bright, Preformed, EIPS, RRL, IWRC, WS Minimum Breaking Strength: 264,000 lbs All wire ropes must meet ASTM A1023. The actual breaking strength of the wire rope shall be certified by the wire rope manufacturer. The test certificate from the wire rope manufacturer shall show the breaking test load of the sample, size of the rope, number of strands, number of wires per strand, quality of wires, lay, core, and date of test.
Both ends of the wire rope to be fitted with a welded becket link (pulling eye).
JML 61030122, JO 941563P083
Must have the following salient characterisƟcs for 775 FT RRL Wire Rope:
Size: 1-5/8" Dia, 6x41, Bright, Preformed, EIPS, RRL, IWRC, WS Minimum Breaking Strength: 264,000 lbs All wire ropes must meet ASTM A1023. The actual breaking strength of the wire rope shall be certified by the wire rope manufacturer. The test certificate from the wire rope manufacturer shall show the breaking test load of the sample, size of the rope, number of strands, number of wires per strand, quality of wires, lay, core, and date of test.
One end of the wire rope to be fitted with a spelter poured socket installed utilizing Wirelock or Socketfast resin and be proof tested to 200% of the wire rope’s capacity accompanied by a test certificate. The remaining end to be fitted with a welded becket link (pulling eye).
Length tolerance on same size RRL and LRL ropes is +1%, -0% to be matched within 1.0 feet of each other, centerline pine to end of rope.
JML 61030123, JO 941563P083
Must have the following salient characterisƟcs for 775 FT LRL Wire Rope:
Size: 1-5/8" Dia, 6x41, Bright, Preformed, EIPS, LRL, IWRC, WS Minimum Breaking Strength: 264,000 lbs All wire ropes must meet ASTM A1023. The actual breaking strength of the wire rope shall be certified by the wire rope manufacturer. The test certificate from the wire rope manufacturer shall show the breaking test load of the sample, size of the rope, number of strands, number of wires per strand, quality of wires, lay, core, and date of test.
One end of the wire rope to be fitted with a spelter poured socket installed utilizing Wirelock or Socketfast resin and be proof tested to 200% of the wire rope’s capacity accompanied by a test certificate. The remaining end to be fitted with a welded becket link (pulling eye).
Length tolerance on same size RRL and LRL ropes is +1%, -0% to be matched within 1.0 feet of each other, centerline pine to end of rope.
JML 61030124
Must have the following salient characteristics for 1-5/8” Open Spelter Sockets:
Cast Socket shall have Certification meeting the following requirement: Mild to Medium carbon steel shall conform to ASTM A27 with a fracture toughness requirement of 15 ft-lb minimum at 10 °F when tested in accordance with ASTM A370.
High strength steel casting shall conform to ASTM A148, Grade 80-40, 80-50, 90-60 with a fracture toughness requirement of 30 ft-lb minimum at 10 °F when tested in accordance with ASTM A370.
Fracture toughness testing shall be performed using sockets from the same lot.
JML 61030125
Must have the following salient characteristics for 1-5/8” Wire Rope Clip:
The clip shall have a forged steel base, U-bolt, and nuts, and shall be galvanized for corrosion resistance.
The item shall be permanently marked with manufacturer identification, size, and traceability code.
The item shall meet or exceed ASME B30.26 and shall meet the performance requirements of FF-C-450 Type 1 Class 1.
The clip shall provide 90% efficiency based on catalog breaking strength of the wire rope when installed in accordance with manufacturer instructions.
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