Salient Characteristics - Fiber Draw Tower 01APR26.docx

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Fiber Optic Draw Tower
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N0017326RFICM02
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This is a Salient Characteristics document that outlines the minimum specifications and technical requirements for a Fiber Optic Draw Tower system. The Naval Research Laboratory (NRL) seeks a fully turnkey silica fiber optic draw tower capable of drawing various fiber types including step index multimode, graded index multimode, single mode, microstructured photonic crystal fibers, and hollow core fibers. The system must fit within a 1-meter wide by 1-meter deep by 9-meter tall footprint and include a resistive, water-cooled furnace with a maximum temperature of 2,300°C, a preform feed mechanism, four independent channels of pressurization/vacuum control, two independent fiber coating systems with 365-nanometer LED UV curing capability, and two independent fiber coating measurement systems with data logging functionality.

The technical specifications require the draw tower to process preforms ranging from 10 to 50 millimeters in diameter (typically 12-30 millimeters) at speeds of 1 to 200 meters per minute, producing fiber diameters from 80 to 1,000 micrometers with a tolerance of ±0.1 micrometers. Additional capabilities include fiber draw tension monitoring (0-500 grams minimum), simultaneous fiber tapering with pressure variation programming, and a belt/caterpillar capstan system for silica cane and tube processing. The system must include software with full source code access to enable NRL personnel to add hardware and functionality modifications, potentially including classified or ITAR-restricted enhancements. All specifications are subject to change pending market survey and engineering review by NRL personnel.

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SALIENT CHARACTERISTICS

Salient characteristics means those particular characteristics that specifically describe the essential physical and functional features of the material or service required. List all the minimum specification, characteristics, capabilities, etc. required for this supply.

PSC: 3695 Miscellaneous Special Industry Machinery NAICS: 333248 All Other Industrial Machinery Manufacturing The Fiber Draw Tower, with the appropriate choice of options, has the following specs:

General Description of the Requirement

Silica Fiber Optic Draw Tower

Resistive heated furnace

Preform feed mechanism

Startup belt tractor

Four independent channels of preform pressurization/vacuum

Two independent fiber coating systems with 365nm LED UV curing capability

Two independent fiber coating measurement systems

Take-up capstan and fiber spooling system

Automatic closed loop control for all systems

Software access that allows future in house hardware additions

Technical Specifications silica fiber drawing

System………………………………………………………………………….
Fully turnkey operation, all necessary hardware/software and ancillary equipment, must fit within 1m wide x 1m deep x 9m tall footprint
Furnace………………………………………………………………………….
Resistive, water cooled 2300C max
Preform Diameter………………………………………………………….
10 mm to 50 mm (12-30mm typical)
Preform Feeding Length……………………………………………….
1.5 m minimum
Process Speed……………………………………………………………….
1 to 200 m/min (1-50 m/min typical)
Fiber Diameter Measurement……………………………………….
data logging
Fiber Diameters…………………………………………………………….
80 µm to 1000 µm (+/-0.1um)
Preform pressurization………………………………………………….
4 independent channels +500mBar inert gas / -900mBar vacuum, (+/-)0.1mBar
Fiber types…………………………………………………………………….
Step Index MM, Graded Index MM, Single Mode, Microstructured PCF, microstructured hollow core
Fiber Tapering w/ simultaneous pressure variation……….
Speed and pressure programming, for simultaneous tapering and PCF hole size variation.
Fiber draw tension monitoring………………………………………
0-500gm minimum

Technical Specifications for silica cane and tubes

Belt / Caterpillar Capstan………………………………………………
Adjustable grip pressure for thin wall tubing capability
Preform diameters……………………………………………………....
10 mm to 50 mm
Preform length…………………………………………………………….
1.5 m minimum
Cane / Tube Diameters………………………………………………….
up to 5mm
Process speed……………………………………………………………….
0.1 to 10 m/min

Technical Specifications for coating

Two independent coating systems……………………………….
heated coating reservoir & die base, pressurization control, coating bubble stripper, coating dies (matched sets heads 1&2, 3 fiber size ranges TBD)
Coating Diameter measurement……………………………………
2pcs. (1 ea. coating head), data logging
Coating curing……………………………………………………………….
2 pcs. LED UV 365nm 12W/cm, air cooled, (1 ea. Coating head)
Optical sight window…………………………………………………….
Optical sight window for coating meniscus observation
Data Logging…………………………………………………………………
Minimum, preform feed speed, fiber draw speed, fiber length fiber diameter, furnace temperature, fiber tension, preform pressure/vacuum, concentricity, preform length used
Software access……………………………………………….
Software access license with non-disclosure agreement.

NRL may at times need to add functionality which may fall under ITAR or other foreign disclosure restrictions. It is therefore necessary for NRL to gain access to software in order to make certain software modifications or hardware additions.

All specifications are subject to change pending draw tower market survey, study of fiber market trends and engineering review by NRL personnel.

Salient Characteristics

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