SALIENT CHARACTERISTICS.pdf
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- WELDERS
- Solicitation number
- SPMYM226Q0205
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These are two equipment specification documents for collaborative robotic welding systems, designated as DOC # 6157-3340 (MIG/GMAW system) and DOC # 6157-3341 (TIG/GTAW system).
COBOT MIG (GMAW) Welding System (DOC # 6157-3340) specifies a complete welding package built on a Universal Robots UR8L Collaborative Robot with 1750 mm reach and 10 kg payload capacity. The system includes a modular 36" x 48" tabletop cart with four casters and floor lock, featuring a battleship coordinate system for relocatable jigs and tooling. Core equipment comprises a Lincoln Power Wave R450 GMAW power source, wire feeder with 3ft motor cable, torch, and torch mount. The single cart integrates the Melton Software Integration Package with intuitive conversational programming enabling rapid setup (less than 20 minutes) for tack welding, weaving, linear welds, circular welds, stitch welding, and patterns. Additional components include manual arm programming capability via pendant, start switch, robot pendant armor and screen protector, tool balancer for cable management, removable weld spatter tray, removable pendant mount, and a 28-piece tool kit. The system is specified for high deposition rates, repeatable welds, enhanced precision, and diverse welding task adaptability.
COBOT TIG (GTAW) Welding System (DOC # 6157-3341) features the same Universal Robots UR8L platform and modular cart configuration with identical dimensions and relocation capabilities. This variant is equipped with a Dynasty 300 (AC/DC) GTAW power source, Coolmate 1.3 water cooler, torch, gas hose with flowmeter, cables, cold wire feed, and servo control. Like the MIG system, it includes Melton Software Integration Package, start switch, robot pendant armor, 28-piece tool kit, and identical cart management features. The TIG system is specified for tungsten inert gas welding of intricate materials and complex assemblies, with requirements for exceptional precision on delicate welds, consistent quality across complex materials, force sensing and collision detection for safety, and adaptability to high-mix, low-volume production environments including aerospace and automotive applications. Both systems support identical welding task configurations (tack-welding, weaving, linear, circular, stitch, and patterns).
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COBOT MIG (GMAW) WELDING SYSTEM SPECIFICATION
DOC # 6157-3340
Welding system must include the following:
Single Cart:
Melton Software Integration Package Intuitive conversational programming capability System can be setup for tack welding, weaving, linear welds & circular welds Robot can be easily programmed by manually moving the arm and selecting icons on the pendant Start Switch Robot Pendant Armor & Screen Protector
Cobot welding system:
Universal Robots UR8L Collaborative Robot - 1750 mm / 68.9" reach - 10 kg / 22 lbs. payload
Modular Cart:
36” X 48” Tabletop with holes for modular jigs & tooling kits Robot can be relocated within the tabletop hole pattern Battleship Coordinate System on Table Top Four (4) casters and floor lock for easily relocating within your shop Cart base houses GMAW set, robot controller, wire feeder and wire spool mount Tool Balancer for torch cable management Built in weld spatter tray that can be removed for easy cleaning Removable mount for robot pendant
(28) Piece tool kit Lincoln Power Wave R450 GMAW Set Lincoln Power Wave R450 power source Wire feeder* 3ft Motor Cable Torch Torch Mount
COBO welding system must be for Metal Inert Gas Welding (GMAW) Must be able to be used for projects requiring high deposition rates and repeatable welds Must provide Enhanced precision and weld quality Must be adaptable for diverse welding tasks
Cobot welding system must be able to be set up for a range of welding tasks including:
Tack-welding Weaving Linear welds Circular welds Stitch welding Patterns
Welding system software application must be user-friendly programming in less than 20 minutes
COBOT TIG (GTAW) WELDING SYSTEM SPECIFICATION DOC
# 6157-3341
Welding system must include the following:
Single Cart:
Melton Software Integration Package (Intuitive conversational programming capability System can be setup for tack* welding, weaving, linear welds & circular welds. Robot can be easily programmed by manually moving the arm and selecting icons on the pendant)
Start Switch Robot Pendant Armor & Screen Protector
Cobot welding system:
Universal Robots UR8L Collaborative Robot (1750 mm / 68.9" reach, 10 kg / 22 lbs. payload)
Modular Cart:
36” X 48” Tabletop with holes for modular jigs & tooling kits Robot can be relocated within the tabletop hole pattern Battleship Coordinate System on Table Top Four (4) casters and floor lock for easily relocating within your shop Cart base houses GMAW set, robot controller, wire feeder and wire spool mount Tool Balancer for torch cable management
Built in weld spatter tray that can be removed for easy cleaning Removable mount for robot pendant
(28) Piece tool kit Dynasty 300 (AC/ DC) GTAW Set Dynasty 300Power Source Coolmate 1.3 Water Cooler Torch Gas Hose with Flowmeter Cables Cold Wire Feed Servo control
COBO welding system must be got tungsten inert gas welding (GTAW) used for intricate materials and complex welding
Welding system must combine advanced robotic arms with intuitive programming and adaptive welding capabilities
Weld system must excel at automating repetitive and complex welding tasks, offering a safe and efficient alternative to manual TIG welding processes without displacing operators
Must be able to handle diverse welding applications, from aerospace components to automotive assemblies, ensuring weld quality every time
Weld system must have exceptional precision for intricate welds Weld system must have consistent quality across complex and delicate materials Weld system must enhanced safety through force sensing and collision detection Must be adaptable for high-mix, low-volume production environments Weld system must be able to Improve productivity without compromising weld integrity Cobot welding system must be able to be set up for a range of welding tasks including:
Tack-welding Weaving Linear welds Circular welds Stitch welding Patterns
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