Sailient Features 2 Toolboxes and Tools.docx

TOOL TYPE AND QUANTITY

Must provide the exact tool type and quantity listed on the attachment (starting on page 4). Tool arrangement within drawers must be laid out so that like items are grouped together i.e. all flathead screwdrivers grouped together. Tool arrangement within drawers must be laid out so that interdependent tools are within the same drawer i.e. 3/8" ratchets in the same drawer as 3/8" drive sockets.

WARRANTY SUPPORT REQUIREMENT

Need support that provides lifetime on-site warranty verification to repair or replacement. Representative must be able for timely warranty support. Must be able to verify warranty replacement and either replace or repair the tool on the spot or be able to rapidly send a replacement or the original repaired tool back to the customer. Government will not accept a vendor that requires them to mail tools in for warranty support, or one that requires them to bring broken tools to them for warranty support.

TOOL IDENTIFICATION/ETCHING

Each individual tool, and tool cases for small tools, requires laser etching of the World Wide Identification (WWID) which will be supplied by the Customer. This marking needs to be clear and readable, and not affect function of the tool and not cause corrosion problems. Etching must be legible and have a long wear life'. Etching will not be applied to the shafts of screwdrivers, calibrated measuring surfaces, and impact surfaces. Etching must not adversely affect the chrome plating on plated tools. When etching on handling surfaces, etchings must not present an injury hazard to the hand.

GENERAL TOOL SPECIFICATIONS/CHARACTERISTICS

Wrenches, sockets, and ratchets will have tough, durable, nickel-chrome plating to help protect against corrosion and provide for easy cleaning. No industrial finishes except for allen wrench sets and safety wire pliers. Hand use sockets and wrench box ends will have smallest outside diameter possible to provide clearance in limited access situations. Ratchets constructed to seal in permanent lubrication and seal out dust, dirt, moisture and other contaminants. All pliers and side cutters must have cushion grips to prevent hand slippage. Screwdriver tips must have vapor blasted tips to prevent slippage fasteners. Handles must also have a comfortable grip (no fluted handles) with a rounded crown. Handles must be of a highly visible color for quick location of tool. All wrenches, nut drivers and sockets, must have flank-drive or similar. This feature applies pressure to the sides of hex nuts and bolt heads to prevent rounding of corners of the hardware. Allen Wrench Sets, metric and standard, need to have a compact durable index with individual holes for each wrench. The holes must have a retention mechanism built into the case to prevent wrenches from falling out. The case must have the sizes of the wrenches printed over the corresponding hole on case. Adjustable wrenches must have a highly visible cushion grip for easy location and prevent hand slippage. No wood handles on hammers or mallets if possible.

BASE LAYER BACKER MATERIAL

Hard Back

PHYSICAL CHARACTERISTICS:

Polyethylene 75-99%, proprietary additives 01-25% Thickness: 1/8" Density: Minimum 60 lb.

BACKER MACIDNING CAPABILITY:

Backer material can be router cut; water jet cut or die cut and maintain the physical properties required to adequately meet varying retention requirements of different customers. Backer material must provide the capability to incorporate identification numbers in the silhouette pockets as required.

CHEMICAL RESISTANCE CHARACTERISTICS:

Tested in accordance with ASTM D543-2000. Resistant to all common solvents, oils, hydraulic fluids, skydrol, etc.

MACHINING CAPABILITY:

Foam can be router cut, water jet cut, or die cut and maintain the physical properties required to adequately meet varying retention requirements of different customers.

FOAM JOINING:

The base and top layers must be securely adhered together, with no adhesive residue in tool cut-outs. Adhesive method must resist common chemicals.

TOOL LAYOUTS AND TOOLBOX DRAWER CONFIGUATION

Toolbox drawer layouts must all match each other. All layouts must be approved by customer.

TOOL BOX REQUIREMENTS/SPECIFICATION

All toolboxes must have the same drawer size and number of drawers to maintain continuity with other toolboxes as well as continuity with the inventories.

Toolbox physical characteristics will be provided by customer for each tool kit. Some of the basic features that are required are listed below:

All toolbox drawer handles must be recessed to the surface of the Cabinet housing to prevent damage to drawer handles.

Drawers must have heavy duty drawer slides with full extension. This Means we must be able to get to every tool in the drawer without having to reach back into the portion of the drawer that is still in the toolbox housing.

Each individual drawer must have a latch mechanism that has to be actuated to open the I drawer.

The working surface on the top of the box must have ribbed or textured work mat that covers the top completely. Mat does not need to be secured or glued down.

There must be a push bar or handle mounted or included in the final kit to be attached by customer.

2 Ea. 10 Drawer 55” Toolboxes salient features

a. 1 Each locking 10 drawer 55” toolbox with tools etched with identifier W5MXDSM01

b. 1 Each locking 10 drawer 55” toolbox with tools etched with identifier W5MXDSM02

c. Each draw requires two layers of foam. Black on top and red on bottom. Black foam is cut to fit each tool.

d. The following is the tools and quantities required for EACH toolbox.

· Hi-LOK GRIP GAUGE- 2 Ea

· 6" SCALE- 2 Ea

· 16 pc Metric/SAE Folding Combination Hex Key Set-1 Ea

· C CLAMP LOCKING PLIERS 6"- 2 Ea

· SNAP ON HEAVY DUTY SCISSORS- 2 ea

· 3 PC. PUTTY KNIFES/SCRAPERS- 1 Ea

· 4-3/32IN PIN PNCH- 1 Ea

· 4-3/4IN PIN PNCH- 1 Ea

· 5IN PIN PNCH- 1 Ea

· 5-1/4IN PIN PNCH- 1 Ea

· 5-1/4IN PIN PNCH- 1 Ea

· 5-3/4IN PIN PNCH- 1 Ea

· 5-1/4IN PIN PNCH- 1 Ea

· INST-PUNCHS- 1 Ea

· 8" AWL- 1 Ea

· 1/8" DRAW CLECO- 20 Ea

· 5/32" DRAW CLECO- 20 Ea

· 3/16" DRAW CLECO- 20 Ea

· CLECO PLIERS- 2 Ea

· 1/8" SPRING CLECO- 20 Ea

· 3/32" SPRING CLECO- 20 Ea

· 5/32" SPRING CLECO- 20 Ea

· 3/16" SPRING CLECO- 20 Ea

· EDGE GRIP CLECO- 20 Ea

· CHERRYMAX GRIP GAUGE- 1 Ea

· 5 PC. NON-MARRING SCRAPER SET- 1 Ea

· FILE CLEANING BRUSH- 1 Ea

· RADIUS GAUGE SET- 1 Ea

· 6" DIVIDERS- 1 Ea

· 24 OZ. BALL PEEN HAMMER- 1 Ea

· 16 OZ. BALL BEEN HAMMER- 1 Ea

· 24 OZ. DEAD BLOW HAMMER- 1 Ea

· FILE HANDLE 1/4-28 THREAD- 2 Ea

· FILE HANDLE 5/16-24 THREAD- 1 Ea

· FILE HANDLE 3/8-24 THREAD- 1 Ea

· 6" THREE SQUARE FILE- 1 Ea

· 8" BASTARD CUT ROUND FILE- 1 Ea

· 8" BASTARD CUT MILL FILE- 1 Ea

· 10" BASTARD CUT MILL FILE- 1 Ea

· 4" BASTARD CUT MILL FILE MINI- 1 Ea

· 4" BASTARD CUT ROUND MINI- 1 Ea

· 4" BASTARD CUT SQUARE MINI- 1 Ea

· 4" BASTARD CUT TRIANGLE MINI- 1 Ea

· 4" BASTARD CUT HALF ROUND MINI- 1 Ea

· 4" BASTARD CUT WARDING MINI- 1 Ea

· 7 PC EXTENSION DRILL BIT SET- 1 Ea

· 12" COMBINATION SQUARE SET- 1 Ea

· 12' MEASURING TAPE- 1 Ea

· TELESCOPIC MAGNETIC PICKUP TOOL- 1 Ea

· PUNCH/CHISEL HOLDER- 1 Ea

· DUAL BEVEL STRIKING SCRAPER- 1 Ea

· SINGLE BEVEL STRIKING SCRAPER 1 1/2"- 1 Ea

· SIGNLE BEVEL STRIKING SCRAPER 2"- 1 Ea

· 6" BRASS PUNCH- 1 Ea

· 5 1/2" FLAT CHISEL- 1 Ea

· 6 1/2" FLAT CHISEL- 1 Ea

· 7 1/4" FLAT CHISEL- 1 Ea

· 8" FLAT CHISEL- 1 Ea

· STRAIGHT/90 DEGREE SCRIBE- 2 Ea

· HEAVY DUTY INSPECTION MIRROR- 1 Ea

· STARRETT 6" DIAL CALIPER- 1 Ea

· WELDING C-CLAMP (SCREW)- 2 Ea

· 13 PC. ALLEN WRENCH SET- 1 Ea

· 6 PC. FOLDING ALLEN WRENCH SET- 1 Ea

· 3/32" T HANDLE HEX WRENCH- 1 Ea

· 7/64" T HANDLE HEX WRENCH- 1 Ea

· 1/8" T HANDLE HEX WRENCH – 1 Ea

· 9/64" T HANDLE HEX WRENCH- 1 Ea

· 5/32" T HANDLE HEX WRENCH- 1 Ea

· 3/16" T HANDLE HEX WRENCH- 1 Ea

· 7/32" T HANDLE HEX WRENCH- 1 Ea

· 1/4" T HANDLE HEX WRENCH- 1 Ea

· 26 PC MAGNETIC SOCKET HOLDER- 1 Ea

· #2 PHILLIPS STANDARD SCREWDRIVER- 1 Ea

· #1 PHILLIPS STANDARD SCREWDRIVER- 1 Ea

· #2 PHILLIPS STUBBY SCREWDRIVER- 1 Ea

· FLAT TIP STUBBY SCREWDRIVER- 1 Ea

· FLAT TIP STANDARD SCREWDRIVER 2-13/16"- 1 Ea

· FLAT TIP STANDARD SCREWDRIVER 2-13/16"- 1 Ea

· FLAT TIP STANDARD SCREWDRIVER 5-15/16"- 1 Ea

· FLAT TIP STANDARD SCREWDRIVER 7-29/32"- 1 Ea

· RATCHETING SCREWDRIVER 8-3/4"- 1 Ea

· STUBBY RATCHETING SCREWDRIVER 4-5/16"- 1 Ea

· 1/4" Drive 6-Point SAE 9/16 Flank Drive® Deep Socket- 1 Ea

· 1/4" Drive 6-Point SAE 1/2" Flank Drive® Deep Socket- 1 Ea

· 1/4" Drive 6-Point SAE 7/16" Flank Drive® Deep Socket- 1 Ea

· 1/4" Drive 6-Point SAE 3/8" Flank Drive® Deep Socket- 1 Ea

· 1/4" Drive 6-Point SAE 11/32" Flank Drive® Deep Socket- 1 Ea

· 1/4" Drive 6-Point SAE 5/16" Flank Drive® Deep Socket- 1 Ea

· 1/4" Drive 6-Point SAE 9/32" Flank Drive® Deep Socket- 1 Ea

· 1/4" Drive 6-Point SAE 1/4" Flank Drive® Deep Socket- 1 Ea

· 1/4" Drive 6-Point SAE 7/32" Flank Drive® Deep Socket- 1 Ea

· 1/4" Drive 6-Point SAE 3/16" Flank Drive® Deep Socket- 1 Ea

· 1/4" Drive 6-Point SAE 9/16" Flank Drive® Shallow Socket- 1 Ea

· 1/4" Drive 6-Point SAE 1/2" Flank Drive® Shallow Socket- 1 Ea

· 1/4" Drive 6-Point SAE 7/16" Flank Drive® Shallow Socket- 1 Ea

· 1/4" Drive 6-Point SAE 3/8" Flank Drive® Shallow Socket- 1 Ea

· 1/4" Drive 6-Point SAE 11/32" Flank Drive® Shallow Socket- 1 Ea

· 1/4" Drive 6-Point SAE 5/16" Flank Drive® Shallow Socket- 1 Ea

· 1/4" Drive 6-Point SAE 9/32" Flank Drive® Shallow Socket- 1 Ea

· 1/4" Drive 6-Point SAE 1/4" Flank Drive® Shallow Socket- 1 Ea

· 1/4" Drive 6-Point SAE 7/32" Flank Drive® Shallow Socket- 1 Ea

· 1/4" Drive 6-Point SAE 3/16" Flank Drive® Shallow Socket- 1 Ea

· 1/4" DRIVE STUBBY ROUND HEAD RATCHET- 1 Ea

· 1/4" Drive Standard Handle Round Head Ratchet- 1 Ea

· 1/4" Drive Dual 80® Technology Standard Handle Hi-Lok® Ratchet- 1 Ea

· 1/4" Drive Dual 80® Technology Soft Grip Round Swivel Head Ratchet (Red) - 1 Ea

· 1/4" Drive 4" Knurled Wobble Extension- 1 Ea

· 1/4" Drive 2" Knurled Wobble Extension- 1 Ea

· 1/4" Drive 1-1/4" Wobble Extension- 1 Ea

· 1/4" Drive 6" Knurled Wobble Extension- 1 Ea

· 1/4" Drive 8" Knurled Wobble Extension- 1 Ea

· 1/4" Drive 11" Knurled Wobble Extension- 1 Ea

· 3/8DR 6PT 11/16" SEM IMP SKT- 1 Ea

· 3/8DR 6PT 3/4" SEM IMP SKT- 1 Ea

· 3/8DR 6PT 13/16" SEM IMP SKT- 1 Ea

· 3/8DR 6PT 5/8" SEM IMP SKT- 1 Ea

· 3/8DR 6PT 9/16" SEM IMP SKT- 1 Ea

· 3/8DR 6PT 1/2" SEM IMP SKT- 1 Ea

· 3/8DR 6PT 7/16" SEM IMP SKT- 1 Ea

· 3/8DR 6PT 7/8" SEM IMP SKT- 1 Ea

· 3/8DR 6PT 5/16" SEM IMP SKT- 1 Ea

· 3/8DR 6PT 3/8" SEM IMP SKT- 1 Ea

· 3/8DR 3IN FRIC BLL WBLP EXT- 1 Ea

· 3/8DR 11IN FRIC BLL WBLP EXT- 1 Ea

· 3/8DR 1-1/2IN FRIC BLL WBLP EXT- 1 Ea

· 3/8DR 8IN FRIC BLL WBLP EXT- 1 Ea

· 3/8DR 6IN FRIC BLL WBLP EXT- 1 Ea

· 3/8DR 4IN FRIC BLL WBLP EXT- 1 Ea

· 3/8" Drive Dual 80® Technology Soft Grip Standard Handle Ratchet - 1 Ea

· 1/2" Drive 4" Snap Ring Impact Extension Adaptor- 1 Ea

· 1/2" Drive 18-7/8" Speeder Drive Handle- 1 Ea

· 3/4" 6-Point SAE Flank Drive® Combination Wrench- 1 Ea

· 11/16" 6-Point SAE Flank Drive® Combination Wrench- 1 Ea

· 5/8" 6-Point SAE Flank Drive® Combination Wrench- 1 Ea

· 9/16" 6-Point SAE Flank Drive® Combination Wrench- 1 Ea

· 1/2" 6-Point SAE Flank Drive® Combination Wrench- 1 Ea

· 7/16" 6-Point SAE Flank Drive® Combination Wrench- 1 Ea

· 3/8" 6-Point SAE Flank Drive® Combination Wrench- 1 Ea

· 5/16" 6-Point SAE Flank Drive® Midget Combination Wrench- 1 Ea

· 1/4" 6-Point SAE Flank Drive® Midget Combination Wrench- 1 Ea

· 7/32" 6-Point SAE Flank Drive® Midget Combination Wrench- 1 Ea

· 1/4" 12-Point SAE 15° Offset Ratcheting Box/Open-End Wrench (Blue-Point®)- 1 Ea

· 5/16" 12-Point SAE 15° Offset Ratcheting Box/Open-End Wrench (Blue-Point®)- 1 Ea

· 3/8" 12-Point SAE 15° Offset Ratcheting Box/Open-End Wrench (Blue-Point®)- 1 Ea

· 7/16" 12-Point SAE 15° Offset Ratcheting Box/Open-End Wrench (Blue-Point®)- 1 Ea

· 1/2" 12-Point SAE 15° Offset Ratcheting Box/Open-End Wrench (Blue-Point®)- 1 Ea

· 9/16" 12-Point SAE 15° Offset Ratcheting Box/Open-End Wrench (Blue-Point®)- 1 Ea

· 5/8" 12-Point SAE 15° Offset Ratcheting Box/Open-End Wrench (Blue-Point®)- 1 Ea

· 11/16" 12-Point SAE 15° Offset Ratcheting Box/Open-End Wrench (Blue-Point®)- 1 Ea

· 3/4" 12-Point SAE 15° Offset Ratcheting Box/Open-End Wrench (Blue-Point®)- 1 Ea

· 3/4–7/8" 12-Point SAE 25° Offset Ratcheting Box Wrench (Blue-Point®)- 1 Ea

· 5/8–11/16" 12-Point SAE 25° Offset Ratcheting Box Wrench (Blue-Point®)- 1 Ea

· 1/2–9/16" 12-Point SAE 25° Offset Ratcheting Box Wrench (Blue-Point®)- 1 Ea

· 3/8–7/16" 12-Point SAE 25° Offset Ratcheting Box Wrench (Blue-Point®)- 1 Ea

· 1/4–5/16" 12-Point SAE 25° Offset Ratcheting Box Wrench (Blue-Point®)- 1 Ea

· End Cutter (Blue-Point®)- 1 Ea

· 6" Diagonal Cutter (Blue-Point®), Soft Grip- 1 Ea

· Needle Nose Pliers (Blue-Point®)- 1 Ea

· 45° Bent Needle Nose Pliers (Blue-Point®)- 1 Ea

· 6" Adjustable Wrench (Blue-Point®)- 1 Ea

· 8" Adjustable Wrench (Blue-Point®)- 1 Ea

· 10" Adjustable Wrench (Blue-Point®)- 1 Ea

· 12" Adjustable Wrench (Blue-Point®)- 1 Ea

· 10" Soft Grip Curved Jaw Locking Pliers (Blue-Point®)- 1 Ea

· 7" Soft Grip Curved Jaw Locking Pliers (Blue-Point®)- 1 Ea

· 6" Soft Grip Long Nose Locking Pliers (Blue-Point®)- 1 Ea

· 5" Soft Grip Curved Jaw Locking Pliers (Blue-Point®)- 1 Ea

· Locking Clamps/Sheet Metal (Blue-Point®) (Duck Bills)-2 Ea

· Locking C-Clamp Standard Tip Pliers (Blue-Point®)-2 Ea

· Aviation Tin Snips, Straight Cut (Blue-Point®)- 1 Ea

· Aviation Tin Snips, Left Cut (Blue-Point®)- 1 Ea

· Aviation Tin Snips, Right Cut (Blue-Point®)- 1 Ea

· Hi-Lok® Roller Clutch Wrench Kit 8 pcs- 1 Ea

· Microstop/Countersink Cutter Kit ¼” CHUCK- 1 Ea

· 33 Pc Rivet Squeezer Set Kit- 1 Ea

· Rivet Cutter - 3/32"-1/4" - Standard Handles- 1 Ea

· 4X Rivet Gun Kit WITH ASSORTED BUCKING BARS- 1 Ea

· 1/2" W x 6-1/2" L Air Hammer Flat Chisel- 1 Ea

· 1-1/4" Boeing® Design Flush Anti-Slip Edge Rivet Set- 1 Ea

· Screw Removal Tool - 4 1/2" Length - 3/8" Square Drive- 1 Ea

· Deburring Cutter (Universal Countersink)-2 Ea

· 1/4" Hex - Bit Adaptor - 3/8" Square Drive-- 1 Ea

· Extension - Countersink- 1 Ea

· 10 pc Left Hand Cobalt Screw Extractor and Drill Bit Set- 1 Ea

· 8 pc 1/4" Shank Carbide Burr Set- 1 Ea

· 1/4" Micro Drill (Blue-Point®)-2 Ea

· Rubber Tip Blow Gun (Blue-Point®)- 1 Ea

· 1/2 HP 3" Cut-Off Tool -2 Ea

· 1/2 HP Right Angle Die Grinder (Red)-2 Ea

· Hand Rivet Squeezer 3" Reach- 1 Ea

· 1/4" Drive Air Ratchet (Blue-Point®)- 1 Ea

· 0.4-HP 90° Heavy-Duty Angle Drill 2,800 RPM Internal 1/4-28" Thread, Lock Lever- 1 Ea

· 2,800 RPM 45° Aircraft Angle Air Drill- 1 Ea

· 5/32IN HI-LOK AND HUCK COLLAR CUTTER- 1 Ea

· 3/16IN HI-LOK AND HUCK COLLAR CUTTER- 1 Ea

· 1/4IN HI-LOK AND HUCK COLLAR CUTTER- 1 Ea image1.png image2.png