S02 - SECTION 12 32 00 MANUFACTURED WOOD CASEWORK.pdf

Replace Case Work in Dental 640-20-117

Palo Alto, Building 100, VA Palo Alto Health Care System Final Bid Document

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SECTION 12 32 00

MANUFACTURED WOOD CASEWORK FOR MODULAR PLASTIC LAMINATE CASEWORK

PART 1 - GENERAL

1.1 DESCRIPTION:

A. This section specifies plastic laminate casework as noted as an exhibit in the Scope of Work for “Renovate VA Palo Alto Dental Treatment, Corridor dental technician workstations and Dental Breakroom”, including related components and accessories required to form integral units. Wood casework items shown on the construction documents, but not specified below are to be included as part of the work under this section, and applicable portions of the specification are to apply to these items.

1.2 RELATED WORK:

A. Sealants: Section 07 92 00, JOINT SEALANTS.

B. Resilient Base: Section 09 65 13, RESILIENT BASE AND ACCESSORIES.

C. Backing Plates for Wall Mounted Casework: Section 09 22 16, NON-STRUCTURAL METAL FRAMING.

D. Standard Manufactured Plastic Casework: Section 12 34 00, MANUFACTURED

PLASTIC CASEWORK.

E. H. Countertop Construction and Materials and Items Installed in

Countertops: Section 12 36 00, COUNTERTOPS.

F. Plumbing Requirements Related to Casework: Division 22, PLUMBING.

G. J. Electrical Lighting and Power Requirements Related to Casework:

Division 26, ELECTRICAL.

1.3 SUBMITTALS:

A. Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT

DATA, AND SAMPLES.

B. Manufacturer's Literature and Data:

1. Locks for doors and drawers.

2. Adhesive cements.

3. Casework hardware.

C. Samples:

1. Wood Face Veneer or Hardwood Plywood.

2. Plastic laminate.

D. Shop Drawings (1/2 full size):

1. Each casework type, showing details of construction, including materials, hardware and accessories.

2. Fastenings and method of installation.

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E. Certification:

1. Manufacturer’s qualifications specified.

2. Installer’s qualifications specified.

1.4 QUALITY ASSURANCE:

A. Approval by COR is required of manufacturer and installer based upon certification of qualifications specified.

B. Manufacturer and installer qualifications:

1. Manufacturer is regularly engaged in design and manufacture of modular plastic laminate casework, casework components and accessories of scope and type similar to indicated requirements for a period of not less than ten (10) years for specialized prefabricated casework of Dental Treatment and Dental Surgery

Clinics.

2. Manufacturer and installer has successfully completed at least ten

(10) projects of scope and type similar to indicated requirements.

3. Submit manufacturer and installers qualifications and in the last 5 years for list of similar Department of Veterans Affairs Dental

Clinic projects, Account Name, Products specified, Solicitation number and Contract info, Customer Point of Contact.

1.5 WARRANTY:

A. Construction Warranty: Comply with FAR clause 52.246-21 “Warranty of

Construction”.

B. Manufacturer Warranty: Manufacturer shall warranty their products and installation for a minimum of five (5) years from date of installation and final acceptance by the Government. Submit manufacturer warranty.

1.6 APPLICABLE PUBLICATIONS:

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by basic designation only.

B. ASTM International (ASTM):

A240/A240M-14...........Chromium and Chromium-Nickel Stainless Steel

Plate, Sheet, and Strip for Pressure Vessels and for General Applications

A1008/A1008M-13.........Steel, Sheet, Cold-Rolled, Carbon, Structural, High Strength Low Alloy

C1036-11E1(R2012).......Flat Glass

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C. Builders Hardware Manufacturers Association (BHMA):

A156.1-13...............Butts and Hinges

A156.9-10...............Cabinet Hardware

A156.5-14...............Auxiliary Locks and Associated Products

A156.11-14..............Cabinet Locks

D. Composite Panel Association (CPA):

A208.1-09...............Particleboard

A208.2-09...............Medium Density Fiberboard (MDF) for Interior

Applications

E. U.S. Department of Commerce Product Standards (Prod. Std):

PS 1-09.................Construction and Industrial Plywood

F. Hardwood, Plywood and Veneer Association (HPVA):

HP-1-09.................Hardwood and Decorative Plywood

G. Architectural Woodwork Institute (AWI):

Architectural Woodwork Standards, Edition 2 Certification Program -

H. American Society of Mechanical Engineers (ASME):

A112.18.1-12............Plumbing Fixture Fittings

I. National Electrical Manufacturers Association (NEMA):

LD 3-05.................High Pressure Decorative Laminates

J. Underwriters Laboratories Inc. (UL):

437-08(R2013)...........Key Locks

K. Scientific Equipment and Furniture Association (SEFA):

2.3-10..................Installation of Scientific Laboratory Furniture and Equipment

PART 2 - PRODUCTS

2.1 PLASTIC LAMINATE:

A. NEMA LD 3.

B. Exposed decorative surfaces, both sides of cabinet doors, and for items having plastic laminate finish. General purpose Type HGL.

C. Cabinet Interiors Including Shelving: Both of following options to comply with NEMA LD 3 as a minimum.

1. Plastic laminate clad plywood or particleboard, MDF (excluding

2. Thermafoil

3. Low pressure laminate (LPL)

D. Backing sheet on bottom of plastic laminate covered wood tops. Backer

Type BKL.

E. Post Forming Fabrication, Decorative Surface: Post forming Type HGP.

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2.3 PLYWOOD, SOFTWOOD:

A. Prod. Std. PS1, five (5) ply construction from 13 mm to 28 mm (1/2 inch to 1-1/8 inch) thickness, and seven (7) ply for 31 mm (1 1/4 inch) thickness.

2.4 PARTICLEBOARD:

A. CPA A208.1, Type 1, Grade M or medium density.

2.5 MEDIUM DENSITY FIBERBOARD (MDF):

A. Fully waterproof bond conforming to CPA A208.1 and CPA A208.2.

2.6 GLASS:

A. ASTM C1048 Kind FT Type I, Class 1, Quality q3.

B. For Doors: 6 mm (1/4 inch) thick; except where laminated glass is shown on construction documents.

C. For Shelves: 6 mm (1/4 inch)

2.7 HARDWARE:

A. Cabinet Locks:

1. Provide where locks are indicated on construction documents.

2. Locked pair of hinged door over 915 mm (36 inches) high:

a. ANSI/BHMA A156.5, key one side.

b. On active leaf use three (3) point locking device, consisting of two (2) steel rods and lever controlled cam at lock, to operate by lever having lock cylinder housed therein.

c. On inactive leaf provide dummy lever of same design.

d. Provide keeper holes for locking device rods and cam.

3. Door and Drawer: ANSI/BHMA A156.11 cam locks. Provide one (1) type for each condition as follows:

a. Drawer and Hinged Door up to 915 mm (36 inches) high: E07261.

b. Drawer and Hinged Door: Pin-tumbler, cylinder type lock with not less than four (4) pins or a UL 437 rated wafer lock with brass working parts and case.

c. Sliding Door: E07161.

4. Key locks differently for each type casework and master key for each service

a. Key drug locker inner door different from outer door.

b. Furnish two (2) keys per lock.

c. Furnish six (6) master keys per service or Nursing Unit.

5. Marking of Locks and Keys:

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a. Name of manufacturer, or trademark which can readily be identified legibly marked on each lock and key change number marked on exposed face of lock.

b. Key change numbers stamped on keys.

c. Key change numbers to provide sufficient information for manufacturer to replace key.

B. Hinged Doors:

1. Provide doors 915 mm (36 inches) and more in height with three (3) hinges and doors less than 915 mm (36 inches) in height is to have two (2) hinges. Each door is to close against two (2) rubber bumpers.

2. Hinges: Fabricate hinges with minimum 1.8 mm (0.072 inch) thick chromium plated steel leaves, and with minimum 3.5 mm (0.139 inch) diameter stainless steel pin. Hinges to be five (5) knuckle design with

63 mm (2-1/2 inch) high leaves and hospital type tips. //

3. Fasteners: Provide full thread wood screws to fasten hinge leaves to door and cabinet frame. Finish screws to match finish of hinges.

C. Door Catches:

1. Friction or Magnetic type, fabricated with metal housing.

2. Provide one (1) catch for cabinet doors 1220 mm (48 inches) high and under, and two (2) for doors over 1220 mm (48 inches) high.

D. Drawer and Door Pulls:

1. Doors and drawers to have flush pulls, fabricated of either chromium-plated brass, chromium plated steel, stainless steel, or anodized aluminum. Drawer and door pulls to be of a design that can be operated with a force of 22.2 N (5 pounds) or less, with one (1) hand and not require tight grasping, pinching or twisting of the wrist.

E. Drawer Slides:

1. Full extension steel slides with nylon ball-bearing rollers.

2. Slides to have positive stop.

3. Equip drawers with rubber bumpers.

F. Sliding Doors:

1. Each door to be supported by two ball bearing bronze or nylon rollers, or sheaves riding on a stainless steel track at top or bottom, and to be restrained by a nylon or stainless steel guide at the opposite end.

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2. Plastic guides are not acceptable.

3. Each door to have rubber silencers set near top and bottom of each jamb.

G. Shelf Standards (Except For Fixed Shelves):

1. Bright zinc-plated steel for recessed mounting with screws, 16 mm

(5/8 inch) wide by 5 mm (3/16 inch) high providing 13 mm (1/2 inch) adjustment, complete with shelf supports.

2.8 MODULAR STORAGE UNITS TO BE BLANKET-WRAPPED DELIVERY SERVICE WITH PRE-

ASSEMBLY AT THE FACTORY TO MINIMIZE WASTE AND SPEED UP THE INSTALLATION

PROCESS

1. Portable wheeled cart: Cabinet shell and related component parts are 5/8" thick, 45# industrial grade particleboard.

2. Overall cabinet dimensions: 19.25"W x 22.75"D x 34”H

3. All particleboard is 100% pre-consumer recycled material and is

California Air Resources

a. Board (CARB) Phase I compliant. All plywood is CARB Phase II compliant. (Title 17, California

b. Code of Regulations 93120-93120.12)

4. Door fronts covered with high pressure V32 laminate (HPDL). Locks are available.

5. Exposed edges are finished with rigid PVC (polyvinyl chloride) edge banding 1mm banding

a. on cabinet component parts, and 3mm thick banding on all door and drawer edges.

6. Top work surface slides side to side to expose a 7” deep storage well.

7. Four storage drawers lock open and have aluminum handles. Inside drawer dimensions:

a. 16.12”W x 15”L. One drawer is 6.75” deep and three drawers are

2.12” deep.

8. Clear tile casters

B. Upper wall mounted cabinet for dispensing gloves and tissues, cups, towels and other disposable items:

1. Cabinet shell and related component parts are 5/8" thick, 45# industrial grade particleboard.

2. Overall cabinet dimensions:42”W x 15”L x 20.5”H

3. All particleboard is 100% pre-consumer recycled material and is

California Air Resources

4. Board (CARB) Phase I compliant. All plywood is CARB Phase II compliant. (Title 17, California

5. Code of Regulations 93120-93120.12).

6. Door fronts covered with high pressure V32 laminate (HPDL). Locks are available.

7. Exposed edges are finished with rigid PVC (polyvinyl chloride) edge banding 1mm banding

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8. Cabinet component parts, and 3mm thick banding on all door and drawer edges.

9. Available in widths of 22” and 29”.

10. Optional glove dispensers, tissue dispenser, mask dispenser and cup and towel dispenser.

11. Configurable with up to 3 glove dispensers on 29”W version. Up to

2 glove dispensers

12. Available in the 22”W version.

13. Door hinges are Blum Inserta hinges. Constructed of nickel-plated steel, they are

14. Concealed, clip-on, and three-way adjustable. Soft-close hinges are available.

15. Wood shelves available without glove dispensers.

16. Mask dispenser fits masks boxes with maximum dimensions up of:

4”W x 7.25”L

17. Cup Dispenser fits: 4 to 5 oz. cups.

18. Towel Dispenser fits: C- or Z-fold towels

19. Glove Dispenser fits: 6.25”-6.5”W x 10.5”-10.75”L box dimensions.

C. Side cabinet:

1. Cabinet shell and related component parts are 5/8" thick, 45# industrial grade particleboard.

2. Overall cabinet dimensions: 86” long x 19 7/8” deep x 34”high

3. Countertop is 0.236” thick, plywood with phenolic backer (resistant to environmental effects of high

4. humidity and moisture) and ½” thick acrylic resin, Wilsonart

Gibraltar. Optional quartz and laminate countertops are available.

5. All particleboard is 100% pre-consumer recycled material and is

California Air Resources Board(CARB)

6. Phase I compliant. All plywood is CARB Phase II compliant. (Title

17, California Code of Regulations 93120-93120.12).

7. Door and drawer fronts covered with high pressure V32 laminate

(HPDL). Locks available.

8. Drawers constructed with Blum Metabox drawer system: the slide mechanism is integrated into the

9. metal drawer side. The slides are tested to a 75 lb. dynamic load, painted with baked-on epoxy. Softclose

10. hardware on doors and drawers.

11. Drawer closures have two options: the Blumatic self-closing feature with nickel plated knobs or

12. touch-latch.

13. Door hinges are Blum Inserta hinges. Constructed of nickel-plated steel, they are concealed, clip-on,

14. Three-way adjustable

15. Exposed edges are finished with rigid PVC (polyvinyl chloride) edge banding 1mm banding on cabinet

16. component parts, and 3mm thick banding on all door and drawer edges.

17. ICV Vacuum line cleaning system available as option

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18. Sub base is made from 14-gauge cold rolled steel and painted

Slate color on all sides with polyester

19. Powder coat. Sub base parts are fastened together with stainless steel rivets.

20. Seamless integration of side delivery systems, inclusive of mechanical reinforcement and provisions

21. For discrete utilities connectivity.

22. Leveling feet are built into sub base structure for leveling cabinet prior to fastening to floor.

23. All internal wiring uses health care facility (HCF) grade cable with separate ground conductor as required in NEC article 517.

Hospital grade, tamper resistant, ground fault circuit interrupt

(GFCI) duplex

24. Receptacles are provided at countertop level.

25. Base modules include a cutout to allow for the routing of wires and cables internal to the consoles.

26. Motion sensor faucet basis of design:

a. Battery-Powered Deck-Mounted Mid Body Faucet (infrared)

b. Commercial Grade, ADA Compliant, Electronic, Sensor-

c. Activated, Die-Cast Metal Hand Washing Faucet with the

d. following features:

e. Double Infrared Sensors with Automatic Setup and Indicator

f. Light

g. Automatic Self-adapting Sensor Technology

h. Magnetic Solenoid Valve

i. Water Supply Connection with Flexible High-pressure Hose

j. and Strainer

k. 6 Volt DC Plug-in Adapter (must be ordered separately for

l. Less transformer (-LT) faucets)

m. Daisy Chain Electrical Splitter Cable not included with Less

n. transformer (-LT) faucets

o. Appropriate Mounting Hardware included

p. Optional 24 Hour Sentinel Activation

q. 3 year limited warranty

r. Includes EAF44 Power Splitter

27. Optional wire and management cable kits are available.

28. Proudly manufactured and assembled in Newberg OR, USA – certificate of origin available.

29. USA UL approved 120V wiring. UL Classified in USA and Canada.

2.10 PRODUCTS OF OTHER COMPONENTS DIRECTLY RELATED TO CASEWORK:

A. Refer to Section 07 92 00, JOINT SEALANTS for work related to sealants used in conjunction with joints of countertops, casework systems, and adjacent materials.

B. Refer to Section 09 22 16, NON-STRUCTURAL METAL FRAMING for backing plates used in conjunction with wall assemblies for the attachment of casework systems.

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C. Refer to Section 12 36 00, COUNTERTOPS for work related to plastic laminate, acid-resistant plastic laminate, metal, molded resin, wood, and methyl methacrylic polymer countertops and/or shelving used in conjunction with casework systems. When countertop materials are provided by the casework manufacturer, they are to include the following features:

1. Capable of being suspended from vertical support rails or horizontal wall strips or service modules.

2. Provided with rounded corners and impact resistant material on exposed edges.

3. Capable of being easily relocated and installed without tools.

4. Capable of being suspended and easily changed under counter mounted storage units.

5. Provide leveling adjustment capability so units can be brought into a level position.

6. Secured using fasteners. Show detail on shop drawings.

D. Refer to Division 22, PLUMBING for the following work related to casework systems:

1. Sinks, faucets and other plumbing service fixtures, venting, and piping systems.

2. Compressed air, gas, vacuum and piping systems.

E. Refer to Division 26, ELECTRICAL for the following work related to casework systems:

1. Connections and wiring devices.

2. Connections and lighting fixtures except when factory installed by the manufacturer.

PART 3 - EXECUTION

3.1 COORDINATION:

A. Begin only after work of other trades is complete, including wall and floor finish completed, ceilings installed, light fixtures and diffusers installed and connected and area free of trash and debris.

B. Verify location and size of mechanical and electrical services as required and perform cutting of components of work installed by other trades.

C. Verify reinforcement of walls and partitions for support and anchorage of casework.

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D. Coordinate with other Divisions and Sections of the specification for work related to installation of casework systems to avoid interference and completion of service connections.

3.2 INSTALLATION:

A. Install casework in accordance with manufacturer’s written instructions and recommendations.

1. Install in available space; arranged for safe and convenient operation and maintenance.

2. Align cabinets for flush joints except where shown otherwise.

3. Install with bottom of wall cabinets in alignment and tops of base cabinets aligned level, plumb, true, and straight to a tolerance of

3.2 mm in 2438 mm (1/8 inch in 96 inches).

4. Install corner cabinets with hinges on corner side with filler or spacers sufficient to allow opening of drawers.

B. Support Rails:

1. Install true to horizontal at heights shown on construction documents; maximum tolerance for uneven floors is plus or minus

13 mm (1/2 inch).

2. Shim as necessary to accommodate variations in wall surface not exceeding 5 mm (3/16 inch) at fastener.

C. Wall Strips:

1. Install true to vertical and spaced as shown on construction documents.

2. Align slots to assure that hanging units will be level.

D. Plug Buttons:

1. Install plug buttons in predrilled or prepunched perforations not used.

2. Use chromium plate plug buttons or buttons finish to match adjacent surfaces.

E. Seal junctures of casework systems with mildew-resistant silicone sealants as specified in Section 07 92 00, JOINT SEALANTS.

3.3. CLOSURES AND FILLER PLATES:

A. Close openings larger than 6 mm (1/4 inch) wide between cabinets and adjacent walls with flat, steel closure strips, scribed to required contours, or machined formed steel fillers with returns, and secured with sheet metal screws to tubular or channel members of units, or bolts where exposed on inside.

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B. Where ceilings interfere with installation of sloping tops, omit sloping tops and provide flat steel filler plates.

C. Secure filler plates to casework top members, unless shown otherwise on construction documents.

D. Secure filler plates more than 152 mm (6 inches) in width top edge to a continuous 25 x 25 mm (1 x 1 inch) 0.889 mm (1/16 inch) thick steel formed steel angle with screws.

E. Anchor angle to ceiling with toggle bolts.

F. Install closure strips at exposed ends of pipe space and offset opening into concealed space.

G. Finish closure strips and fillers with same finishes as cabinets.

3.4 FASTENINGS AND ANCHORAGE:

A. Do not anchor to wood ground strips.

B. Provide hat shape metal spacers where fasteners span gaps or spaces.

C. Use 6 mm (1/4 inch) diameter toggle or expansion bolts, or other appropriate size and type fastening device for securing casework to walls or floor. Use expansion bolts shields having holding power beyond tensile and shear strength of bolt and breaking strength of bolt head.

D. Use 6 mm (1/4 inch) diameter hex bolts for securing cabinets together.

E. Use 6 mm (1/4 inch) by minimum 38 mm (1-1/2 inch) length lag bolt anchorage to wood blocking for concealed fasteners.

F. Use not less than No. 12 or 14 wood screws with not less than 38 mm

(1-1/2 inch) penetration into wood blocking.

G. Space fastening devices 305 mm (12 inches) on center with minimum of three (3) fasteners in 915 or 1220 mm (3 or 4 foot) unit width.

H. Anchor floor mounted cabinets with a minimum of four (4) bolts through corner gussets. Anchor bolts may be combined with or separate from leveling device.

I. Secure cabinets in alignment with hex bolts or other internal fastener devices removable from interior of cabinets without special tools. Do not use fastener devices which require removal of tops for access.

J. Where units abut end to end, anchor together at top and bottom of sides at front and back. Where units are back to back, anchor backs together at corners with hex bolts placed inconspicuously inside casework.

K. Where type, size, or spacing of fastenings is not shown on construction documents or specified, show on shop drawings proposed fastenings and method of installation.

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3.5 ADJUSTMENTS:

A. Adjust equipment to insure proper alignment and operation.

B. Replace or repair damaged or improperly operating materials, components or equipment.

3.6 CLEANING:

A. Immediately following installation, clean each item, removing finger marks, soil and foreign matter.

B. Remove from job site trash, debris and packing materials.

C. Leave installed areas clean of dust and debris.

3.7 INSTRUCTIONS:

A. Provide operational and cleaning manuals and verbal instructions in accordance with Article INSTRUCTIONS, SECTION 01 00 00, GENERAL

REQUIREMENTS.

B. Provide in service training both prior to and after facility opening.

Coordinate in service activities with COR.

C. Commencing at least seven (7) days prior to opening of facility, provide one (1) four (4) hour day of on-site orientation and technical instruction on use and cleaning procedures application to products and systems specified herein.

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