RSNF Post Game SOW 6-10-2020 Final.docx

STATEMENT OF WORK

ROYAL SAUDI NAVAL FORCES FCS MK 92 EQUIPMENT, ANTENNAS, OVERHAUL/UPGRADES, TEST, INSTALLATION/REMOVAL, IN-COUNTRY SUPPORT

AND ENGINEERING WORKING GROUP SUPPORT

1.0 ACRONYMS/DEFINITIONS:

2.0 SCOPE

This task will be for the contractor to provide engineering services, labor, and material in support of the Royal Saudi Naval Forces (RSNF). This effort includes the modification and upgrade of one (1) Fire Control System (FCS) Mark (Mk) 92 Combined Antenna System (CAS) Antenna, the overhaul and test of two (2) ships sets of below deck MK 92 MOD 5 equipment drawers and cabinets modified by the Blocks 12 - 14 Ordnance Alterations (ORDALTs), the associated Piece Parts, CCA’s and assemblies, the build of two (2) Patrol Gun Guided Class Ships (PGG) / Patrol Chaser Guided Class Ships (PCG) shipsets of below deck waveguide, installation support for two (2) shipsets in Saudi Arabia, and the repair of thirty-four (34) CCA spares. Support will also include maintenance of the MOD 5 Land Based Test Site (LBTS) and a staging area for refurbishment of RSNF items and inventory control of materials. This task will also be for the contractor to provide the FCS MK 92 IN-SEVRICE ENGINEERING AGENT (ISEA) located at NSWC PHD engineering support services. Lockheed Martin Rotary and Mission Systems (LMRMS), in its capacity as FCS MK 92 Design Agent, shall provide these services/support.

3.0 APPLICABLE DOCUMENTS

Operations Plan 472-F900 (Mk 92 Mod 5 FCS CAS Turnaround Program Operations Plan) Operations Plan 472-FXXX (Mk 92 Mod 5 FCS CAS Reduced Work scope Operation Plan)

4.0 TECHNICAL DATA DELIVERABLE

All data requirements are to be under contract N63394-17-G-0001, Contract Statement of Work, Section C technical requirements, delivered in accordance with the information contained herein.

5.0 REQUIREMENTS

5.1 RSNF FCS MK 92 ANTENNA

5.1.1 The contractor shall provide all the labor and material required to perform a reduced work scope overhaul per the Operations Plan 472-FXXX to one (1) MK92 CAS Antenna designated by the Mk 92 Program office. The result of the overhaul will be one (1) Ready for Issue (RFI) Mod 5 CAS Antenna, Part Number (P/N) 3143651-12 with Ordnance Alteration (ORDALT) 16894 installed. The contractor shall provide all the labor and procure the material required to augment RSNF material already in the custody of the contractor necessary to complete the overhaul. The contractor shall provide all hardware (Bolts, Nuts, Washers, Waveguide gaskets etc.) required to complete the shipboard installation of the antenna overhauled on this Task Order.

5.2 RSNF MK 92 BELOW DECK EQUIPMENT UPGRADE AND OVERHAUL

The contractor shall install two (2) ship sets of Block 12 - 14 ORDALTs (GFM) and the materials required to complete the required upgrades and overhaul of (GFM) FCS Mk 92 Mod 5 drawers and Circuit Card Assemblies (CCA’s). Upon the completion of the upgrade and overhaul of the units these items shall undergo confidence level testing using ORDALT instructions, engineering bulletins and the LBTS at the Lockheed Martin Rotary and Missions Systems (LMRMS) Huntsville Designated Overhaul Point (DOP), prior to shipment to Saudi Arabia.

5.2.1 The following ORDALT Block upgrades (quantity: 2), shall be performed and tested on the GFM identified in Attachment 1.

Block 12: ORDALT 15998 (Ribbon Cable/Printed Circuit Card Protection), ORDALT 15999 [Prevent Extraneous Heading Markers on the Weapon Control Console (WCC)], ORDALT 16016 [Daily System Operability Test (DSOT)Turn-Off Improvement] and ORDALT 16102 (Spare Line Receiver Termination)

Block 13: ORDALT 16559 (WCC Improvements) and ORDALT 16566 (Waveguide Dryer Improvements)

Block 14: ORDALT 16637 (Transmitter Thyratron Diode Reliability Improvement), ORDALT 16850 (Tunable Solid State Local Oscillator)

5.2.2 The contractor shall overhaul two (2) Drive Unit Own Course Drawers, P/N 5198393-3.

5.2.3 The contractor shall overhaul two (2) DSOT Boxes, P/N 5400000-2.

5.2.4 The contractor shall overhaul two (2) Waveguide Air Dryers P/N 3143670-3.

5.3 RSNF PACKAGING AND SHIPMENT OF MK 92 EQUIPMENT AND MATERIAL

The contractor shall package all material requiring shipment in accordance with “Class A” requirements and oversea shipment standards. The items identified below will be individually created and marked with appropriate warehouse storage labeling. The material to be shipped will be staged at the LMRMS Huntsville DOP facility to allow pickup by the RSNF designated freight forwarder.

5.3.1 Two (2) Drive Unit Own Course Drawer, P/N 5198393-3

5.3.2 Two (2) Test Set Generators (DSOT Box), P/N 5400000-2

5.3.3 Two (2) Waveguide Air Dryer, P/N 3143670-3

5.3.4 Two (2) Block 12-14 ORDALT kits

5.3.5 Mod 5 FCS Mk 92 Below deck equipment, 2 ship sets. (Attachment 1)

5.3.6 Tools and materials required to support ORDALT installations

5.3.7 One (1) MK 92 Mod 5 CAS Antenna

5.3.8 Thirty-six (36) CCA’s

5.3.9 Two (2) sets each of above and below deck waveguide

5.4 RSNF ASSET STAGING AND PARTS CONTROL

5.4.1 The contractor shall provide an area for the staging of RSNF assets for FCS MK 92 at the LMRMS Huntsville DOP facility which shall include space requirements of approximately 1,200 square feet. Items shall be stored in the FCS MK 92 Program Office staging area at the LMRMS Huntsville DOP unless otherwise directed.

5.4.2 The contractor shall provide services for receipt, stock, issue control and shipping of material identified in paragraph 5.2. through 5.7.

5.5 RSNF LAND BASED TEST SITE MAINTENANCE

The contractor shall provide maintenance of the RSNF Mk 92 Mod 5 LBTS to ensure operability to support testing of overhauled equipment.

5.6 RSNF WAVEGUIDE SUPPORT

5.6.1 The contractor shall provide engineering services and material support for the overhaul or replacement of waveguide. The contractor shall provide two (2) sets each of FCS MK 92 Mod 5 Above and Below deck waveguide for PGG ships.

5.6.2 The contractor shall provide the tools and equipment required to support the removal and installation of waveguide in Saudi Arabia.

5.7 RSNF CCA REPAIRS (SHORE BASED SPARES)

5.7.1 The contractor shall provide all the labor and augment RSNF material already in the custody of the contractor necessary to repair and upgrade thirty-six (36) CCA shore based spares. The Part Numbers of the CCAs to be repaired are identified in (Attachment 2).

5.8 RSNF IN-COUNTRY ENGINEERING SUPPORT

5.8.1 The contractor shall provide one (1) MK 92 Field Engineer to support repair, grooming and test of FCS MK 92 Mod 5 equipment in Saudi Arabia. The estimated repair, grooming and test schedule is as follows:

· Two (2) repair, grooming and test In-Country (Saudi Arabia) events, with each event being five (5) weeks in duration

· Estimated work schedule is 6 days a week 10 hours per day

5.8.2 The contractor shall provide on-site UYK-7 Computer technical support as identified below:

5.9 PROGRAM MANAGEMENT (RSNF PROGRAM)

5.9.1 LMRMS Moorestown shall provide engineering, technical, financial, quality control and contractual support services for the work completed in Paragraphs 5.1 through 5.9 . The contractor shall provide the planning and scheduling support required to integrate the work identified in this task order with the Upgrade, Refurbishment, installation and test of the remaining RSNF FCS MK 92 MOD 5 systems.

5.9.2 LMRMS Huntsville AL. shall provide On-site DEPOT engineering and technical support service for the work items completed in Paragraphs 5.1 through 5.9.

5.10 NSWC PHD FCS MK 92 IN-SEVRICE ENGINEERING AGENT (ISEA) SUPPORT

Lockheed Martin Rotary and Mission Systems (LMRMS), in its capacity as FCS MK 92 Design Agent, will complete the following tasks listed in paragraphs 5.10 thru 5.12 in support of the FCS MK 92 MODs 1,2,5,6, (*), 12, & the ISEA. Paragraphs 5.10.1 and 5.10.2 are associated with emergent tasking. These efforts shall be tracked by both NSWC PHD and LMRMS. As candidate tasks arise, from either side, the originating party shall provide an e-mail notification of the emergent tasking. Upon receipt of notification, LMRMS will submit a budgetary estimate (ETC) and description of the task to the COR. Once the scope of the tasking has been agreed, the COR shall provide an e-mail notice authorizing the continuation of the effort. Periodically, LMRMS, shall synchronize tasking with both the PCO and COR. The e-mails archive will be used to construct the CoC.

5.10.1. The FCS MK 92 ISEA Manufacturing support effort includes the following:

a) Provide engineering and technical support, travel as required, to NSWC PHD, Coast Guard Cutters, and Foreign Military Sales (FMS) Countries both in and outside of CONUS.

b) Provide the material required to complete the engineering and technical support efforts requested in paragraph 5.10.

c) The contractor will perform emergent tasking equivalent to the following tasks:

· The contractor will provide all the labor and material required to perform a reduced work scope overhaul per the Operations Plan 472-FXXX to one (1) MK92 CAS Antenna designated by the Mk 92 Program office.

· The contractor will install one (1) ship set of Block 12 – 14 ORDALTs and the materials required to complete the required upgrades and overhaul of (GFM) FCS Mk 92 below deck equipment and CCAs. Upon the completion of the upgrade and overhaul of the units, these items will undergo confidence level testing using ORDALT instructions, engineering bulletins and the LBTS at the Lockheed Martin Rotary and Missions Systems (LMRMS) Huntsville DOP, prior to shipment.

· The contractor will provide all the labor and material necessary to repair/upgrade to the latest configuration one hundred and twenty (120) FCS Mk 92 CCA’s/assemblies. The P/N’s of these CCAs will be consistent with CCA’s recently repaired/upgraded in conjunction with Block 12 – 14 ORDALT’s but will also consist of other FCS MK 92 system CCA’s/assemblies.

5.10.2 The FCS MK 92 ISEA Engineering support effort includes the following:

a) Perform engineering investigations and studies, non-recurring engineering (NRE) efforts when required, design analyses of radar performance upgrades, reliability and corrosion improvements on the FCS MK 92 MODs 1,2,5,6, (*), and 12.

b) Provide recommendations and test reports associated with engineering investigations for possible incorporation into FCS MK 92 MODs 1,2,5,6, (*), and 12 ECPs.

c) Provide FCS MK 92 MODs 1,2,5,6, (*), and 12 ECPs.

d) Perform failure analysis of FCS MK 92 parts or components. Provide the results of those failure analysis reports.

e) Provide monitoring and status of FCS MK 92 components availability. Identify specific obsolescence issues and provide solutions to obsolescence problems utilizing commercial databases as well as the AEGIS Parts Control System.

f) Provide responses to NSWC PHD obsolescence reports and provide solutions.

g) Provide for the development of ECP/Ordnance Alteration (ORDALT), technical documentation, and drawings for FCS MK 92.

h) The contractor will provide all engineering, technical and material support services required to address/resolve DMS issues that may arise during the course of the work efforts in this SOW. These DMS issues will be categorized by either a Major or Minor issue. The two categories will be further defined as below:

Minor issue: Can be resolved by expending less than 36 hours of labor.

Major issue: Can be resolved by expending greater than 36 hours of labor.

5.11 PROGRAM MANAGEMENT (ISEA ENGINEERING SUPPORT PROGRAM)

5.11.1 Lockheed Martin Rotary and Mission Systems (LMRMS) Moorestown NJ. shall provide engineering oversight, technical, financial, quality control and contractual support services for the work completed in Paragraph 5.10 through 5.12.

5.11.2 Lockheed Martin (LMRMS) Huntsville AL. shall provide onsite DOP engineering and technical support service for the work items completed in Paragraph 5.10 through 5.12 in Huntsville AL. Items, as required, shall be stored in the FCS MK 92 Program Office staging area at the LM DOP in Huntsville, AL, unless otherwise directed.

5.11.3 The contractor shall provide all required Program Management, contractual and financial support necessary to complete the tasks identified in this SOW. The financial records and the associated billing to the US Government will be tracked and implemented in accordance with the WBS structure of this SOW. LMRMS is not required to track funding by country and/or FMS case code for Paragraph 5.10 through 5.12.

5.12 ASSET STAGING AND PARTS CONTROL (ISEA ENGINEERING SUPPORT PROGRAM)

5.12.1 The contractor shall provide an area for the staging of customer assets for FCS MK 92 at the Lockheed Martin Huntsville Alabama facility which shall include space requirements of approximately 8,400 square feet.

5.12.2 The contractor shall provide the services and material for receipt, stock, issue control and shipping of material in paragraph 5.10 through 5.12.

5.12.3 The contractor shall maintain a file identifying FCS MK 92 parts as identified below:

a. All FCS MK 92 items in the NAVSEA staging area

b. All other items in the DOP with the unit price greater than $200

5.12.4 The contractor shall maintain current calibration of GFM Test Equipment

5.12.5 The contractor shall have access to and the use of locally stored FCS MK 92 Program Office assets to meet the requirements identified by the FCS MK 92 Program Office. A usage summary shall be provided to NSWC PHD on a monthly basis.

6.0 GOVERNMENT FURNISHED MATERIAL

6.1 The MK 92 FCS GFM assets identified in paragraphs 6.2 & 6.3 are currently in the possession of the contractor. Items identified in paragraphs 6.4 thru 6.9 will be provided to the contractor upon receipt from the RSNF.

6.2 FCS MK 92 MOD 5 LBTS Equipment located in the contractor’s facility in Huntsville, AL.

6.3 ORDALT Kits (Quantity 2 ea.)

Block 12: ORDALT 15998 (Ribbon Cable/ Printed Circuit Card Protection), ORDALT 15999 [Prevent Extraneous Heading Markers on the WCC)], ORDALT 16016 [Daily System Operability Test (DSOT) Turn-Off Improvement] and ORDALT 16102 (Spare Line Receiver Termination)

Block 13: ORDALT 16559 (WCC Improvements) and ORDALT 16566 (Waveguide Dryer Improvements)

Block 14: ORDALT 16637 (Transmitter Thyratron Diode Reliability Improvement), ORDALT 16850 (Tunable Solid State Local Oscillator)

6.4 Mk 92 Equipment and Parts – Attachment 1 (2 ship sets)

6.4.1 Mk 92 Equipment and Parts – Similar to Attachment 1 (1 ship set)

6.5 One (1) NRFI Mod 5 CAS Antenna, P/N 3143651-12

6.5.1 One (1) NRFI MK 92 CAS Antenna, P/N 3143651-XX

6.6 Two (2) NRFI Own Ship’s Course Drawers, P/N 5198393-3

6.7 Two (2) NRFI DSOT Boxes, P/N 5400000-2

6.8 Two (2) NRFI Waveguide Air Dryers, P/N 3143670-3

6.9 Thirty-six (36) CCA Spares – Attachment 2

6.10 The contractor shall have access to and the use of locally stored FCS MK 92 Program Office assets. A usage summary shall be provided to NSWC PHD on a monthly basis.

7.0 SCHEDULE OF DELIVERABLES:

7.1 Status reports shall be provided in accordance with CDRLs A001, A002, and A003

7.2 Trip reports shall be provided in accordance with CDRL A009.

7.3 All work effort identified in Paragraphs 5.1 through 5.9 will be completed within 20 months ARO.

8.0 PERIOD OF PERFORMANCE:

8.1 Period for Performance for this task is until 9/30/22 (approximately 27 months ARO).

9.0 PLACE OF PERFORMANCE

9.1 Contractor’s facility at Lockheed Martin Huntsville, AL and Lockheed Martin Moorestown, NJ., United States Coast Guard Ships and Shore Facilities, Ships and Naval Bases (foreign and domestic) and NSWC PHD.

10.0 INSPECTION AND ACCEPTANCE

Inspection and Acceptance shall be via a signed Certificate of Completion (COC) by the Contracting Officer's Representative or cognizant government representative. The COC can be in the contractor’s format.

11.0 TECHNICAL CONTACTS

The overall technical POC for this requirement for all technical issues are:

Mr. Rex Liva, A64, (805) 228-6407 and Mr. Gerald Ruedy, A64, (805) 228-7944

Attachment 1 GFE FCS Mk 92 Equipment and Parts List represents one (1) below deck ship set

Attachment 2 GFE CCA Spares for Repair (Returned units will be in the repaired and/or upgraded configuration)