BidSpecRJ250sc.doc

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Roll-Off Compactor/Container
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This solicitation is amended to extend the original close date of 2 00 PM 14 September to 10 00 AM 17 September. Also attached is a specifications file.

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MARATHON EQUIPMENT CO.

SPECIFICATIONS FOR ROLL-OFF COMPACTOR/CONTAINER

MODEL: RJ-250SC

GENERAL

Furnish a stationary compactor with non-detachable container mounted on a 20’, 5” roll-off understructure, powered by a remote hydraulic power pack with no electrical connections to the compactor/container skid.

A liquid sump capacity will be maintained to be no less than 42 5/16”.

Any particles or liquid which seep around the bottom or sides of the ram shall automatically drain back into the container by means of a passage-way under the packing head. This area behind the ram shall be accessible for washing by means of removing a small panel. Overall empty weight not to exceed 10,620 lbs. 8’-0” in width or 8’-8” in height.

COMPACTOR-HEAD

1. Charge box capacity shall be a minimum of 1.7 cu. yds. with a clear top opening of 41” x 58”.

2. Loading height into the charge box shall be a maximum of 48” from ground level.

3. Refuse shall be charged into the attached container by a covered ram with 3/8” steel face plate. This ram system is to be guided and manu-factured in such a manner that the ram does not ride on the floor of the charge box, but is supported by four replaceable cast iron shoes

(two on each side). The ram actuating cylinders are to have 4” bores with minimum strokes of 31 5/8” each.

4. The charging box walls shall be of 1/4” steel plate formed so that it provides guide channels for the ram. Guide channels shall have replaceable steel wear strips. Walls shall be reinforced by eight (8)

(four on each side) 6” x 4” x 3/16” formed steel posts. The charge box floor shall be a minimum of 3/8” steel.

5. The compactor unit shall be furnished with a remote power pack complete with a 10 HP TEFC, 208/230/460 volt, 60 cycle, 3 phase electric motor, directly coupled to a 10 GPM hydraulic pump. On this remote power pack, all electrical control circuits shall be enclosed in a UL approved NEMA rated control box.

Mounted in the face of this box shall be the control station, to consist of start, reverse, and stop buttons.

6. The power pack shall be capable of completing a full cycle in 33 seconds and exerting a minimum force of 39,900 lbs. (at 1850 PSI) on the ram blade face and have no pressure switches or limit switches to fail.

7. Control system shall be “Cycon” timer activated shifting designed to work in accordance with hydraulic bypass valves at each end of the cylinder stroke to eliminate pressure spikes, increase longevity of the hydraulic system and provide smooth operation.

8. To assure accuracy of data and compliance with Federal regulations, compactor/containers shall be listed by WASTEC. Further, the unit shall be certified to be in compliance with ANSI Z245.2-1992.

NON-DETACHABLE CONTAINER

1. Total capacity of the system shall be 34 cu. yds. and the container shall be of 7 GA.. steel plate (floor and sides), with an option of 1/8”HS sides. Sides are broken and assembled in such a manner that an octagon is formed resultant in sides that require no vertical reinforcements.

2. The tailgate door assembly shall have a bustle design with 3/16” rolled plate at bottom and 1/8” HS rolled plate at top. The outside bracing shall be 1/4” plate with a tubing crossmember with a rating to brace bottom of door.

3. Tailgate shall have 2 hinges minimum. Each hinge shall have 2 pivot axes in order to actuate uniform seal compression. Hinges shall utilize bronze bushings and shall also contain grease fittings.

4. A heavy duty rubber seal will be provided between container and door that should be full. The seal should be on the door to protect it from refuse. Seal should be easily replaceable with only hand tools.

5. A door closing mechanism controlled by (1) ratchet shall be provided in order to properly compress the door seal with the ability to reach out and grab a door lug.

6. The entire machine: compactor/container, power pack and panel box are to be UL listed.

SPECIFICATIONS FOR RJ-300SC 34 CUBIC YARD

8/28/02

SPECIFICATIONS:

Standard

Metric

Charge Box Capacity

2.0 cy (Mfrs. Rating)

1.7 c.y.

(WASTEC Rating)

1.40 c.y.

Total Capacity

34 c.y.

Clear Top Opening

41”x 58”

Loading Height

48”

PERFORMANCE CHARACTERISTICS:

Cycle Time

38 sec.

Total Normal Force

39,900 lbs.

Total Maximum Force

49,500 lbs.

Normal Ram Face Pressure

22.9 PSI

Maximum Ram Face Pressure

28.4 PSI

Ram Penetration

6”

ELECTRICAL EQUIPMENT:

Electric Motor: 3/60/230-460

10 HP

7.5 KW

Electrical Control Voltage

120 VAC

120 VAC

Panel Box Assembly UL Rated

All Circuits Fused

3 Push Button Station.......................Key Operated Start, Stop, Reverse

HYDRAULIC EQUIPMENT:

Hydraulic Pump

10 GPM

Normal Pressure

1850 PSI

Maximum Pressure

2300 PSI

Hydraulic Cylinder

(2) Bore

4”

Rod

2 1/2”

Total Weight

11,300 lbs.

Warranty: 3 years structural, 2 years on all components, 1 year labor.

INSTALLATION OPTION SPECIFICATIONS:

1) Provision for on-site installation, side fed from steel dock.

2) Remote button station and pressure gauge mounted on hand railing with guard to protect from damage.

3) ANSI approved 3-sided side feed hopper with hinged access gate, heavy duty hinges and latch.

4) Gate safety interlock switch to be 24V with disconnect plug assembly. Interlock switch circuit to be relayed on a separate 24V circuit to provide shock proof usage for driver disconnect.

5) Cold weather hydraulic oil or oil heater with automatic thermostat control.

6) Hand and toe rails to meet ANSI safety standards.

7) 10’ long container guides built from 3/8” thick by 3.5 x 3.5” angle, anchored to pad with ¾” x 5 ½” anchor bolts.

8) Machine stops to be structurally designed & gusseted either Full “C” or “T” design to with stand the force required to stop the machine in place. Anchored to pad with ¾” x 5 ½” anchor bolts or greater.

9) Power pack anchored to pad with 3/8” expansion anchor bolts.

10) Furnish and install extension to existing steel dock, supports and hand railing 2’ beyond the end of the compactor side feed hopper. Furnish and installation of hand railing extension. To include: welding to and repaint of existing dock, railing and addition.

11) Steam cleaning of dock extension prior to modification, Steam cleaning of entire compactor pad.

File details come from the government source that posted it. Updated .