RFQ 12-078-W with four attachments.pdf

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Ohmic Heating and Inner Poloidal Field Coil Extruded Copper Conductors
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RFQ12-078-W
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REQUEST FOR QUOTATION

(THIS IS NOT AN ORDER)

RFQ NO. 12-078-W

TO:

RFQ ISSUE DATE August 27, 2012

SUBMIT QUOTE BY: September 4, 2012 4:30 pm CLOSE OF BUSINESS

COMPLETE ALL ITEMS AND FORWARD QUOTE TO THE ATTENTION OF THE RFQ CONTACT VIA REGULAR OR EXPRESS MAIL AT THE APPLICABLE ADDRESS SHOWN BELOW. QUOTES MAY BE FAXED OR EMAILED TO THE RFQ CONTACT BY THE DEADLINE; HOWEVER, HARD COPIES MUST BE RECEIVED BY THE RFQ CONTACT WITHIN TWO BUSINESS DAYS AFTER THE DEADLINE.

VIA US MAIL:

PRINCETON UNIVERSITY

PLASMA PHYSICS LABORATORY

PO BOX CN-17, MS-12

PRINCETON, NJ 08543

VIA EXPRESS MAIL:

PRINCETON UNIVERSITY

PLASMA PHYSICS LABORATORY

US ROUTE 1 NORTH, RECEIVING #3

PRINCETON, NJ 08543

RFQ CONTACT:

ARLENE WHITE

PHONE: 609-243-2080

FAX: 609-243-2021

EMAIL: AWHITE@PPPL.GOV

SCHEDULE

ITEM

NO. SUPPLIES/SERVICES QTY UNIT UNIT PRICE TOTAL AMOUNT

Princeton University Plasma Physics Laboratory requests Firm- Fixed Price for the fabrication of the following PF1A and PF1B Copper Conductors:

[ ] SEE SCHEDULE ON FOLLOWING PAGE TOTAL QUOTED AMOUNT

PPPL REQUESTS THE FOLLOWING TERMS: SUPPLIER QUOTES THE FOLLOWING TERMS:

FOB: DESTINATION FOB:

FREIGHT: PREPAID AND INCLUDED FREIGHT:

DELIVER BY: DELIVERY: DAYS AFTER RECEIPT OF ORDER

PAYMENT TERMS: NET 30 PAYMENT TERMS:

QUOTES SHALL REMAIN FIRM FOR AFTER THE RFQ DEADLINE QUOTE EXPIRES ___________ DAYS AFTER THE RFQ DEADLINE.

TERMS AND CONDITIONS: THE PPPL TERMS & CONDITIONS FOR COMMERCIAL ITEMS (ATTACHED) SHALL APPLY TO ANY ORDER RESULTING FROM THIS RFQ.

SUPPLIER [ ] WILL [ ] WILL NOT ACCEPT AN ORDER BASED ON THESE TERMS AND CONDITIONS. IF “WILL NOT” IS CHECKED, SUPPLIER SHALL PROVIDE ALTERNATE TERMS

AND CONDITIONS, NOTE EXCEPTIONS IN QUOTE, OR PROVIDE APPLICABLE GSA CONTRACT IN SPACE PROVIDED BELOW.

GSA CONTRACT: SUPPLIER’S QUOTE IS BASED ON THE GSA CONTRACT NO. __________________________. PRICES QUOTED ARE NET OF GSA DISCOUNTS

AND THE TERMS AND CONDITIONS OF THIS GSA CONTRACT WILL APPLY IN LIEU OF PPPL’S TERMS AND CONDITIONS IF SUPPLIER IS AWARDED AN ORDER.

[ ] SMALL BUSINESS SET-ASIDE: WHEN CHECKED, SUPPLIERS ARE NOTIFIED THAT THIS RFQ IS SET-ASIDE FOR SMALL BUSINESS. QUOTES ARE BEING SOLICITED

ONLY FROM SMALL BUSINESS CONCERNS AND PPPL INTENDS TO MAKE AWARD RESULTING FROM THIS RFQ TO A SMALL BUSINESS CONCERN. QUOTES RECEIVED FROM

FIRMS THAT ARE NOT SMALL BUSINESS CONCERNS SHALL BE CONSIDERED NONRESPONSIVE AND WILL BE REJECTED.

SMALL BUSINESS PROGRAM REPRESENTATIONS: BASED ON NORTH AMERICAN INDUSTRY CLASSIFICATION SYSTEM (NAICS) CODE 331421. AND

RELATED SIZE STANDARD OF _750 EMPL., SUPPLIER REPRESENTS THAT IT IS (CHECK ALL THAT APPLY):

SMALL BUSINESS HUBZONE CERTIFIED SMALL BUSINESS LARGE BUSINESS

SMALL DISADVANTAGED BUSINESS VETERAN OWNED SMALL BUSINESS NON-PROFIT ORGANIZATION

WOMAN OWNED SMALL BUSINESS 8A CERTIFIED SMALL BUSINESS FOREIGN SUPPLIER

[ ] WHEN CHECKED, A PPPL REPRESENTATIONS AND CERTIFICATIONS FORM IS PROVIDED WITH THIS RFQ. QUOTERS ARE INSTRUCTED TO COMPLETE AND SUBMIT

THAT FORM WITH THEIR QUOTE IN LIEU OF COMPLETING THE ABOVE.

PRICE DISCOUNTS: PRINCETON UNIVERSITY IS AN ACCREDITED INSTITUTION OF HIGHER LEARNING IN THE STATE OF NEW JERSEY AND MANAGES AND OPERATES

PPPL UNDER PRIME CONTRACT DE-AC02-09CH11466 WITH THE US DEPARTMENT OF ENERGY. BASED ON THIS DUAL STATUS, PPPL MAY QUALIFY FOR ACADEMIC

AND/OR FEDERAL GOVERNMENT PRICES/DISCOUNTS. SUPPLIER SHALL QUOTE BASED ON THE MOST FAVORABLE DISCOUNT PROGRAM AVAILABLE TO PPPL. THE

UNDERSIGNED HEREBY CERTIFIES THAT THE QUOTED PRICES ARE NOT IN EXCESS OF PRICES CHARGED TO ANY OTHER SIMILAR CUSTOMER FOR SAME OR SIMILAR

ITEMS/QUANTITIES.

SIGNED: ________________________________________________________________________ DATE:___________________________

TYPE/PRINT NAME AND TITLE OF SIGNER: ________________________________________________ mailto:swarkala@pppl.gov

REQUEST FOR QUOTATION 12-078-W

Any quotations received after the date and time specified above, may be considered non-responsive and given no further consideration.

tem Qty Description Drawing Unit Price Disc Total 1 3 PF1C Copper Conductor

Extrusion #C-DC1486-3, Rev. 0 dated 3/14/11 and released for fabrication 4/4/11 Spool Length Min. (ft.) 240 w/o splices

2 6 PF1A Copper Conductor Extrusions

#C-DC14486-1, Rev. 0 dated 3/14/11 and released for fabrication 4/4/11 Spool Length Min. (ft) 220 w/o splices

SPECIAL NOTE:

CONTINUOUS LENGTH IS REQUIRED

C10200 Oxygen-Free Copper

WORKSCOPE:

1. Fabrication shall be performed in accordance with Drawing #C-DC1486, Rev. 0 dated 3/14/2011 and released for fabrication 4/4/2011 and Specification #D-NSTX-Spec-13-129, Rev.01 dated April 19, 2012.

GENERAL PROVISIONS:

1. Princeton University intends to issue a firm-fixed price purchase order.

2. Princeton University will evaluate the responses to this quotation and will award to the responsive, responsible offeror(s) whose quotation will be most advantageous to PPPL, price, schedule and all other factors considered.

3. Offerors must clearly indicate any and all exceptions or clarifications to PPPL’s request for quotation, specification or drawings with submission of quotation.

4. Offerors shall quote items to be shipped F.O.B. PPPL Receiving #3. Offers received quoting other than F.O.B. Princeton may be considered non-responsive and eliminated from any other consideration.

5. PPPL'S Terms & Conditions for commercial items PPL-PD-CTC; REV. 18, (02/2011) will be made part of any award as a result of this Request for Quotation.

6. All inquiries shall be directed to Arlene White at (609) 243-2080.

7. All offerors must submit the enclosed REPRESENTATIONS AND CERTIFICATIONS, #PPL-PD-RC2, Rev. 10 dated

05/08 with quotation.

8. Quotations must be received at the following location BY 4:00 P.M., Tuesday, September 4, 2012.

PRINCETON UNIVERSITY

PLASMA PHYSICS LABORATORY

ATTN: ARLENE WHITE

P.O. BOX CN-17, MS-12

PRINCETON, NJ 08543

TECHNICAL INQUIRIES:

Direct technical inquiries to Arlene White at: awhite@pppl.gov and James Chrzanowski at jchrzanowski@pppl.gov

ATTACHMENTS:

1. Drawings #C-DC1486, Rev. 0 dated 3/14/12

2. Specification #D-NSTX-Spec-13-129, Rev. 01 dated April 19, 212

3. Commercial Terms and Conditions, PPL-PD-CTC; REV. 18; Dated 02/2011

4. Representations and Certifications, PPL-PD-RC2; Rev.10 05/08 mailto:awhite@pppl.gov mailto:jchrzanowski@pppl.gov

BY APPROVEDSUPREVISIONNO. CH DATE

REVSHEET OF

APPROVEDENG:

CHK:

PRINCETON UNIVERSITY

PRINCETON PLASMA PHYSICS LABORATORYCENTRAL FILES:

BY SCALING DRAWING

DO NOT VERIFY INFORMATION

EM1

TOLERANCES NON-CUMULATIVE

BREAK SHARP EDGES .005/.020

MACHINE SURFACES

FRACTIONS

.X

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0"-12"

72"-120"

�#.100

�#.030

�#.005

�#0�$-15'

�#1/4 CHK

DATE:DIV:

DSN:

NEXT ASSEMBLY

NOT PERMITTED

MANUAL CHANGES

DRAWING

COMPUTER GENERATED

APPVD:

DIMENSIONS ARE IN INCHES

DECIMAL-INCH

.XX

ANGULAR

12"-72"

0VER 120"

�#1/8

SUPV

UNLESS OTHERWISE SPECIFIED

�#1/2

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�#1/16

DATE:

WELDING ENGINEER

DATE:

MECH. ENG.

NATIONAL SPHERICAL TORUS EXPERIMENT

C-DC1486

1 1

2 3 4 5 6 7 81

2 3 4 5 6 7 81

A

B

C

D

E

F

A

B

C

D

E

F

COOLANT HOLE.205

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1.086�#.010

.543 .282

COOLANT HOLE.126

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.392�#.010

.633�#.010

.196

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.705�#.010

.302

.353

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PARTS LIST

QTY

REQD

MATERIAL

NOMENCLATURE

OR DESCRIPTION

DRAWING NO

ITEM

NO.

1 THIS DWG PF-1A COIL CONDUCTOR Cu CDA10700

2 THIS DWG PF-1B COIL CONDUCTOR Cu CDA10700

3 THIS DWG PF-1C COIL CONDUCTOR Cu CDA10700

CENTERSTACK UPGRADE

PF COIL SYSTEM

PF COIL CONDUCTOR DETAILS

J. CHRZANOWSKI

L. MORRIS

SCALE: 2X

DWG VERSION NO: 3

RELEASE LEVEL: Fabrication

3-14-2011

J.H. CHRZANOWSKI

J. CHRZANOWSKI JHC LM 0

NOTES:

1. REFERENCE PPPL SPECIFICATION D-NSTX-SPEC-13-129

FOR MATERIAL, PROPERTIES AND QUANTITIES.

PF-1A COIL CONDUCTOR1 PF-1B COIL CONDUCTOR2

PF-1C COIL CONDUCTOR3

lmorris Fab_Stamp

OH & Inner PF Coil Conductor Specification

D-NSTX-SPEC-13-129 Rev 01

NSTX Upgrade

OH & Inner PF Coil

CONDUCTOR SPECIFICATION

D-NSTX-SPEC-13-129 Rev.01

WP#1672

Date: April 19, 2012

Prepared By: _________________________________ James H. Chrzanowski, Tech Representative

Reviewed By: _________________________________ Frank Malinowski, Quality Assurance Representative

Approved By: _________________________________ Larry Dudek, CS Upgrade Manager (PPPL)

PRINCETON UNIVERSITY

PLASMA PHYSICS LABORATORY

P.O. BOX 451

PRINCETON, N.J. 08543

RECORD OF CHANGE

Revision Date Description of Change

00 9‐20‐11 Initial release

01 4‐13‐12 3.1 Added C10200 for PF coils

3.2.2 Added tolerance requirements

3.3.1 & 3.3.2 Revised yield and tensile strengths

3.3.3 Revised hardness values Rockwell to Vickers

3.5.1 Deleted reference to “Conform” process

Table 3.5.1 Revised quantities of PF conductors

4.2.2 Modified description of microscopic examination

4.3.2 Deleted Flaw size reference

4.3.4.1 Changed hardness reference from Rockwell to

Vickers

8.3.1 Modified description of deliverables

1.0 SCOPE

1.1 This specification defines the alloy, form, quantity and integrity of the Ohmic Heating and Inner Poloidal Field Coil extruded copper conductors for the National Spherical Torus Experiment (NSTX) Upgrades. To minimize the risk of coil failure, for any reason, strict adherence to these specifications and the associated drawings is essential.

1.2 Seller shall furnish all material, labor and facilities necessary to complete the work as defined in the contract documents subject to the qualifications, conditions, or exceptions noted.

2.0 APPLICABLE DOCUMENTS

2.1 Drawings:

2.1.1 EDC1536: Drawing of OH Coil Conductor

2.1.2 CDC1486: Drawing of Inner PF Coil Conductors

2.1.3 Dimensions in drawings and specifications shall refer to conditions at room temperature (20° Centigrade).

2.2 Standards and Codes

2.2.1 All materials shall comply with the latest revision of the following documents in effect at the date of the approved purchase order. These documents form a part of this specification to the extent referenced herein.

2.2.1.1 ASTM Standards

ASTM B193 Test for the Resistivity of Electrical Conductor Materials

ASTM B577 Test of Hydrogen Embrittlement of Copper

ASTM E8 Tension Testing of Metallic Materials

ASTM E18 Test for Rockwell Hardness and Rockwell Superficial Hardness of Metallic Materials

ASTM B188 Seamless Copper Bus Pipe and Tube

ASTM B170 Standard Specification for oxygen free electrolytic copper refinery shapes

2.2.2 The above Standards and Codes set forth the minimum requirements. The Seller may propose superior or more economical designs or materials for PPPL consideration. Approval to use such designs or materials must be in writing.

2.2.3 Seller agrees, represents and warrants that all services, designs and material sold or otherwise provided to PPPL by the Seller comply with applicable Federal, State and Local laws, regulation and codes, and all applicable specifications and standards, including those specified above, in each case is in effect at the date of the order placement. Seller shall advise PPPL of the codes, standards and requirements complied with in the design and fabrication of the deliverable items.

3.0 REQUIREMENTS

3.1 Extrusion Material

The material required for the OH conductor is UNS C10700 oxygen-free copper with silver content of 25 troy oz/ton (.085% Ag) and C10200 oxygen-free copper for conductors PF-1A, PF-1B and PF-1C. The material shall be of such quality and purity that the finished product shall have the properties and characteristics prescribed in this specification and shall be cold drawn to produce the required temper, edge and surface finish. The conductors shall be furnished in the cold drawn condition.

3.2 Conductor Shape and Cooling Hole

3.2.1 The conductors shall be extruded with a continuous hole centered on the conductor cross section.

3.2.2 Conductor dimensions are specified on the OH Coil Conductor drawing E- DC1536 and Inner PF Coil Conductor drawing C-DC1486. All conductor tolerances shall be +/- 0.010 inches for the width and height, and +/- 0.020 inch for the hole diameter

3.3 Strength

3.3.1 Yield Strength shall range between 29,000 psi min. to 36,000 psi (0.5% elongation) at room temperature.

3.3.2 Ultimate Tensile Strength shall be minimum 33, 000 psi minimum at room temperature.

3.3.3 The conductor shall have Vickers hardness, between 75 and 90 at room temperature. If there is a discrepancy between the hardness requirement and the Yield Strength requirement, the Yield Strength measurement shall be the governing requirement.

3.4 Conductor Conductivity

3.4.1 Conductor conductivity shall be 100% minimum IACS (min.) at 20 degrees C.

3.5 Quantities and Lengths

3.5.1 Each spool is required to be continuous conductor length. Splices in spools are not acceptable. Quantity of spools in table 3.5.1.

3.5.2 Required conductor lengths, per spool are noted in table 3.5.1.

Table 3.5.1 Conductor Lengths and Quantity

Winding Spool length Min (ft.)

Quantity of spools Conductor Drawing

OH1 520 5 EDC1536

OH2 550 4 EDC1536

OH3 590 4 EDC1536

OH4 620 4 EDC1536

PF1A 220 6 CDC1486 Revised Length R1

PF1B 270 3 CDC1486 Revised Length R1

PF1C 240 3 CDC1486 Revised Length R1

3.5.3 Each spool shall have sufficient length to obtain the test specimens required to perform tests as described in sections 4.2.3 and 4.3.4.

4.0 TEST AND INSPECTION REQUIREMENTS

4.1 CONDUCTOR IDENTIFICATION:

Each conductor spool shall have an identification number assigned for purposes of tracking the material verification and quality control inspections.

4.2 COPPER MATERIAL

4.2.1 General Inspection:

Extrusion billets or raw material shall be free of shrink holes, porosity, cracks, cold sets, inclusions, pits, laminations and similar defects. The metal furnished shall be of uniform purity and grade.

4.2.2 Microscopic Examination

The test specimens shall be free of cuprous oxide as determined by Procedure-A of Methods B577. In the case of a dispute, a referee method, in accordance with Procedure C, shall be employed. One test shall be performed on each end of every spool. Additionally any other flaws shall not exceed 0.028 inch (0.7mm) in any direction.

4.2.3 Embrittlement

It is required that the material pass the embrittlement test as indicated in ASTM B170 Paragraph 6.2 and Procedure B of Methods B577. In the case of a dispute, a referee method, in accordance with Procedure C, shall be employed. One test shall be performed per billet or raw material batch, per shift.

4.3 EXTRUDED COPPER CONDUCTORS

4.3.1 General Inspection

The finished material’s surface shall be free from internal and external blisters, slivers, laps, seams, cracks, piping and scale, as well as from all other imperfections, such as damaged corners or edges, and shall be bright and clean.

This visual inspection procedure shall be included in the Subcontractor’s test plan required in section 5.4.

4.3.2 DELETE

4.3.3 Dimensional Measurements

4.3.3.1 Each conductor shall be checked to verify that the cross-sectional dimensions and the centering of the cooling hole are within the required tolerance. Method shall be proposed by Subcontractor and approved by PPPL as part of test plan required in section 5.4.

Actual results shall be provided.

4.3.3.2 Each conductor spool shall be checked to verify that the length of each extrusion is the minimum length as noted in table 3.5.1 of this document. Each spool shall be tagged with measured length.

4.3.4 Measurement of Properties

4.3.4.1 Each extruded conductor shall be subjected to a Vicker’s hardness test as prescribed in ASTM E18. Measurements shall be taken on each extruded conductor. The values for numbers shall confirm hardness is within the range indicated in Section 3.3.

4.3.4.2 Specimens taken from each sample piece shall be subjected to the electrical resistivity test as prescribed in ASTM B193.

4.3.4.3 A 10% random set of specimens shall be taken from the sample lot and tested for yield and ultimate tensile strength using the methodology in ASTM E8.

4.3.4.4 If any test specimen shows defective machining or develops flaws, it shall be discarded and another specimen substituted.

4.3.4.5 If the percentage elongation of any tension test specimen is less than that specified and any part of the fracture is outside the middle two-thirds of the gage length or in a punched or scribed mark within the reduced section, a retest of an additional specimen, either from the same sample piece or a new sample piece is allowed.

4.3.5 Conductor Spooling

4.3.5.1 Each OH extruded conductor shall be loosely wound with the conductor positioned in the orientation as noted in the figure below. The 0.660 inch wide surface toward the spool center. The inner diameter of the spool will be of a diameter between 35 and 45 inches. Only one continuous length of conductor per spool.

The spools shall be independently restrained with non-metallic bands or by other means so that when removed from the crate they can be handled without unwinding.

4.3.5.2 Each PF extruded conductor shall be loosely wound into a single layer one continuous length of conductor per spool. The spools shall be independently restrained with non-metallic bands or by other means so that when removed from the crate they can be handled without unwinding.

4.3.5.3 Each type of copper conductor shall be crated separately, with the conductor type and length clearly identified on the shipping container.

5.0 QUALITY ASSURANCE REQUIREMENTS

5.1 Inspection/ Surveillance/Audit By Princeton

Authorized representatives of PPPL and the U. S. Government shall have the right at all reasonable times to visit the Subcontractor's premises and those of Subcontractor's suppliers during the performance of the Subcontract for the purposes of inspection, surveillance, audit and/or obtaining any required information as may be necessary to assure that items or services are being furnished in accordance with specified requirements. Such visits shall be coordinated with the Subcontractor's personnel to minimize interference with the

CL of spool normal operations of said premises. The Subcontractor shall make available records and documentation necessary for this function and shall provide all reasonable facilities and assistance for the safety and convenience of PPPL and/or U. S. Government representatives in the performance of their duties. PPPL and the U. S. Government recognize the Subcontractor's right to withhold information concerning proprietary processes. The Subcontractor agrees to insert the paragraph above in each lower-tier-procurement issued hereunder.

5.2 Subcontractor's Responsibility For Conformance

Neither PPPL's review and/or approval of Subcontractor's documents nor PPPL's inspection of Subcontractor's items or services shall relieve the Subcontractor of responsibility for full compliance with requirements of the purchase order/contract.

5.3 Subcontractor Quality Assurance Program

The Subcontractor shall maintain an effective Quality Assurance Program. The objectives of such a program are to assure that the Subcontractor's work meets the required level of quality and is performed in accordance with contractual requirements.

5.4 Inspection/Test Plan

Subcontractor shall prepare and submit for PPPL review and approval ten (10) days after award and prior to first article fabrication, an Inspection/Test Plan which identifies critical inspections and tests. PPPL may designate selected inspection and/or test operations as mandatory "witness" points based on the plan.

5.5 Inspection and Test Procedures

Inspections and tests shall be performed in accordance with Subcontractor’s written procedures referencing criteria for acceptance or rejection.

5.6 Material Identification and Status

Material identification shall be maintained throughout the processing and be traceable to the records. Status of acceptability shall be readily discernible through the Subcontractor's use of tags, stamps, serial numbers or other positive means.

5.7 Document Review, Approval and Control

The Subcontractor shall provide a system that provides for review and approval of design documents (drawings, specifications, etc.), prior to issuance for use, and for approval and incorporation of changes in a formal and orderly manner. The system shall control obsolete documents to prevent inadvertent use.

5.8 Calibration of Test and Measuring Equipment

Inspections and tests shall be performed using properly calibrated measuring and test equipment. Subcontractor shall have in its possession the necessary equipment to perform the required inspections and tests. Calibration standards shall be traceable to the National Institute for Standards and Technology (NIST) or equivalent.

5.9 Nonconforming Items or Services

The Subcontractor must have a system to identify instances where the subcontract requirements are not met (i.e. non-conformances). Nonconforming items shall be segregated or tagged to prevent use until the nonconformance has been dispositioned and the disposition approved by PPPL. The nonconforming condition and subcontractor’s proposed disposition shall be documented on a report with provision for two PPPL concurrence signatures.

5.10 Release for Shipment Form

Prior to each shipment, the Subcontractor shall submit to PPPL a completed and signed “Product Quality Certification and Shipping Release” form (Attachment 1 of this SOW), along with a copy of the Process History, and shall have received from PPPL written acceptance to ship. Shipping shall not commence until subcontractor receives PPPL’s written acceptance to ship.

5.11 Process History

Subcontractor shall provide, at or prior to delivery, PPPL with two (2) copies of the Process History, a compilation of documents, detailing the objective evidence of the acceptability of the work performed. The Process History shall include as a minimum, but not be limited to, the following:

5.11.1 Material Certifications

The Subcontractor shall submit certified reports of actual chemical and physical properties showing compliance with this specification.

5.11.2 Inspection & Test Reports

Copies of the original reports showing the results of the required inspections, tests and examinations, which are properly validated by authorized personnel. Reports shall include actual values measured and, where applicable, digital photographs.

5.11.3 Non-conformance Reports

Reports of any non-conformances identified in accordance with Section 5.9.

5.12 PPPL RECEIVING/ INSPECTION

PPPL will perform Receiving Inspection on items or services supplied by Subcontractor, using either a sampling plan or 100% inspection. Discrepant items or services will be rejected and returned to Subcontractor or reworked by PPPL.

6.0 DOCUMENTATION REQUIREMENTS

6.1 Proposal Technical Documentation

Subcontractor shall submit as part of his proposal procedures for tests on extruded conductors (refer to section 5.5).

6.2 Documentation After Contract Award and Prior to Fabrication

Subcontractor shall submit final versions of the Inspection & Test Plan (refer to section 5.4), and procedures for tests on extruded conductors (refer to section 5.5) for PPPL review and approval in accordance with the schedules given in the referenced sections.

6.3 Documentation Prior to Shipment

Subcontractor shall submit documents identified in section 5.11, Process History.

7.0 SHIPPING PREPARATION STORAGE AND HANDLING

7.1 Each conductor crate shall be plastic wrapped to protect the materials from shock and weather conditions, including precipitation and temperatures below freezing.

Seller’s name, shipper, purchase order number, contents and gross weight shall be marked on the shipping container. Seller is responsible for shipment and for the safe arrival of the coil conductors at PPPL in Princeton, New Jersey, USA.

8.0 DELIVERABLES

8.1 Prior to Fabrication Release

8.2 Weekly Reports:

Brief weekly status reports covering technical, administrative, and quality activities and notable problems/issues and progress photographs. This report shall be submitted to PPPL on each Friday following subcontract award. The report may be submitted as email.

8.3 Copper Extrusion Deliverable

8.3.1 Final Product

The vendor shall deliver the quantity of copper extrusion spools as required in the purchase order.

8.3.2 Shipping Release Form (Section 5.10)

8.3.3 Process History (Section 5.11)

9.0 ATTACHMENTS: Attachment 1 –Shipping Release Form

PRINCETON UNIVERSITY PLASMA PHYSICS LABORATORY—PPPL

PRODUCT QUALITY CERTIFICATION & SHIPPING RELEASE

To be completed by supplier and submitted to PPPL with the Documentation package.

Shipment (full or partial) is not authorized until PPPL returns this form signed.

Co m pl et ed b y Su pp lie r

PPPL SUBCONTRACT/ ORDER # ITEM #(s) QUANTITY SHIPPED

ITEM DESCRIPTION

SUPPLIER REFERENCE # SHIPMENT #

SUPPLIER'S CERTIFICATION

This is to certify that the products and services identified herein have been produced under a controlled quality assurance program and are in conformance with the procurement requirements including applicable codes, standards and specifications as identified in the above-referenced documents unless noted below. Any supporting documentation will be retained in accordance with the procurement requirements.

SIGNED: _________________________________________ DATE: __________________________

TITLE: _________________________________ COMPANY: _______________________________

Co m pl et ed , s ig ne d, a nd r et ur ne d by P

PP

L be fo re s hi pm en t

PPPL (AUTHORIZED REPRESENTATIVE) SHIPPING RELEASE

This is to certify that evidence supporting the above Supplier's Certification statement has been reviewed and no product/service non-conformances from procurement requirements have been identified unless noted below. This product/service is hereby released for shipment.

This section serves as the Quality Assurance release for the above described product for shipment. It does not constitute an acceptance thereof and does not relieve the Supplier, Manufacturer or Contractor of any and all responsibility or obligation imposed by the purchase contract. It does not waive any rights the Purchaser may have under the purchase contract, including the Purchaser's right to reject the above described material upon discovery of any deviations from requirements of the purchase contract, drawings and specifications.

NONCONFORMANCES FROM PROCUREMENT QUALITY REQUIREMENTS:

REMARKS/PRODUCT SERIAL NUMBERS:

BY PPPL QA REPRESENTATIVE (OR DESIGNEE) DATE

Rev. 1 November 15, 201

PPPL PRINCETON PLASMA PHYSICS LABORATORY

TERMS & CONDITIONS FOR COMMERCIAL ITEMS OR SERVICES

PPL-PD-CTC; Rev. 18; 02-2011 Page 1 of 6

1. The following clauses are applicable to all subcon-tracts, purchase orders and agreements for commer-cial items or services awarded by Princeton University Plasma Physics Laboratory.

1.1 DEFINITIONS (MAY 2002)

The following terms shall have the meanings set forth be-low:

(a) “Agreement” means Purchase Order, Subcontract, Price Agreement, Basic Ordering Agreement, or any modi-fications thereof.

(b) “Contracting Officer” means a federal employee with the authority to enter into, administer, and/or terminate contracts and make related determinations and findings.

(c) “Government” means the United States of America and includes the United States Department of Energy (DOE) or any duly authorized representative thereof.

(d) “Item” means “commercial item” or “commercial com-ponent” as defined in Federal Acquisition Regulation (FAR) 52.202-1.

(e) “PPPL” means the Princeton Plasma Physics Labora-tory operated by Princeton for DOE under Prime Contract No. DE-AC02-09CH11466.

(f) “Princeton” means the Trustees of Princeton Universi-ty.

(g) “Subcontract Administrator” means Princeton’s cogni-zant Procurement Division representative or any duly au-thorized representative(s) thereof.

(h) “Subcontractor” means the person or organization that has entered into this Agreement with Princeton.

1.2 TERMS OF ACCEPTANCE (MAY 2002)

Acceptance of this Agreement is expressly limited to the terms and conditions appearing hereon and to any terms and conditions attached hereto. This Agreement, once accepted, constitutes a contract, and it shall be governed and construed according to the law of the State of New Jersey. Performance by the Subcontractor without an effective acknowledgment shall be deemed to be perfor-mance in accordance with the terms and conditions of this Agreement. This Agreement may not be modified or termi-nated orally, and neither modification nor any claimed waiver of any of the provisions hereof shall be binding un-less in writing and signed by the party against whom such modification, termination or waiver is sought to be en-forced.

1.3 ORDER OF PRECEDENCE (MAY 2002)

In the event of any inconsistency between provisions of this Agreement, the inconsistency shall be resolved by giving precedence in the following order: 1) subcontract, agree-ment or purchase order face page(s); 2) special terms and conditions; 3) item description, including statement of work and/or specification, if applicable; and 4) these general terms and conditions.

1.4 RESOLUTION OF DISPUTES (FEB 2010)

(a) The Subcontractor and Princeton agree to make good faith efforts to settle any dispute or claim that arises under this Agreement through discussion and negotiation. If such efforts fail to result in a mutually agreeable resolu-tion, the parties shall consider the use of alternative dis-putes resolution (ADR). In the event that non-binding mediation or arbitration is agreed upon, the site of the proceedings shall be within 50 miles of Princeton, New Jersey. The mediator or arbitrator shall allocate cost, except that there shall be no pre-decisional interest costs, and each party shall bear its own discretionary costs. In the event that ADR fails or is not used, the parties may litigate the matter in a court of competent jurisdiction with-in the State of New Jersey, except for those matters which by statute, regulation or terms of another Subcontract clause, are to be decided by a specific body or forum.

Any such proceeding in state court shall be venued in Mercer County.

(b) For substantive issues presented for mediation, arbi-tration, dispute, claim, litigation or other effort at resolu-tion, the parties agree that, to the maximum extent possi-ble and except for matters reserved by statute, regulation or specific clause of this Agreement, the Federal common law of government contracts will govern the construction and interpretation of this Agreement or work performed under this Agreement or claims of breach of this Agree-ment, regardless of the forum or venue in which any party may bring any such action. For purposes of this Agree-ment, the Federal common law of government contracts will consist of the interpretation of contract clauses and the law enunciated and applied to government contracts by the Boards of Contract Appeals, the Comptroller Gen-eral (CG), and the Federal Courts having jurisdiction over the Boards or the CG. The term “Boards of Contract Ap-peals” means those established under the Contract Dis-putes Act of 1978, 41 U.S.C. 607(a)(1), and their succes-sor bodies. Patent related disputes arising under this Agreement shall be resolved in accordance with the provi-sions of the Patent Rights clause of this Agreement, as well as applicable federal law and regulation.

(c) Pending settlement or final judgment with regard to the dispute, the Subcontractor shall proceed diligently with the performance hereof in accordance with Princeton’s direction and instructions.

1.5 INDEMNITY (MAY 2002)

(a) The Subcontractor agrees to indemnify and hold harmless the Trustees of Princeton University and the United States Government, and their respective officers, employees and agents (the “Indemnitees”), from and against any and all liabilities, of whatsoever kind or nature, arising out of or in any way connected with the Subcon-tractor’s performance under this Agreement, excepting only (i) liability arising from affirmative acts, done with intent to cause loss, damage or injury, by the Indemnitees;

(ii) liability arising from the sole negligence of the Indemnitees; or (iii) any express liability as may be speci-fied elsewhere in this Agreement.

(b) In the event of a claim or litigation arising out of Sub-contractor’s undertakings, activities or performance under this Agreement, the Subcontractor shall take charge of any such claim and/or litigation and shall be responsible for defending same at Subcontractor’s expense through legal counsel designated by the Subcontractor or the Sub-contractor’s insurer. Princeton shall have the right, in its discretion and without expense to the Subcontractor, to provide counsel to participate with the Subcontractor’s counsel in the conduct of the defense. The Subcontractor may, at the Subcontractor’s own expense; negotiate a settlement of any such claim and/or litigation. The Sub-

PPL-PD-CTC; Rev. 18; 02-2011 Page 2 of 6 contractor shall pay, at the Subcontractor’s own expense, any and all judgments arising out of or resulting from any such claims or litigation.

1.6 TERMINATION FOR CONVENIENCE (MAY 2002)

Princeton reserves the right to terminate this Agreement, or any part hereof, for the convenience of itself or the Gov-ernment. In the event of such termination, the Subcontrac-tor shall immediately stop all work terminated and shall immediately cause any and all of its affected suppliers and sub-subcontractors to cease work. Subject to the terms of this Agreement, the Subcontractor shall be paid a percent-age of the price reflecting the percentage of work per-formed prior to the notice of termination, plus reasonable charges that the Subcontractor, using its standard record keeping system, and to the satisfaction of Princeton, can demonstrate have resulted from the termination. The Sub-contractor shall not be required to comply with cost ac-counting standards or contract cost principles for this pur-pose. This clause does not give Princeton or the Govern-ment the right to audit the Subcontractor’s records. The Subcontractor shall not be paid for any work performed or costs incurred, which reasonably could have been avoided.

1.7 TERMINATION FOR DEFAULT (MAY 2002)

(a) Princeton may terminate this Agreement for default, in whole or in part, if the Subcontractor fails to comply with any of the terms of this Agreement, or fails to provide ade-quate assurance of future performance. In that event, Princeton shall not be liable for any amount for items not accepted and the Subcontractor shall be liable to Princeton for any and all rights and remedies provided by law or this Agreement.

(b) If this Agreement is terminated for default, Princeton may require the Subcontractor to deliver to Princeton all supplies and materials, manufacturing materials, and man-ufacturing drawings that the Subcontractor has specifically produced or acquired for the terminated portion of this Agreement. Princeton shall pay the agreed- upon price for completed items delivered and accepted. Princeton and the Subcontractor shall agree on the amount of payment for all other deliverables. Failure to agree will be a dispute under the Resolution of Disputes clause.

(c) The Subcontractor shall not be liable to Princeton for delays in performance occasioned by causes beyond the Subcontractor’s reasonable control and without its fault or negligence, including but not limited to acts of God or of the public enemy, acts of the government in its sovereign ca-pacity, fires, floods, epidemics, quarantine restrictions, strikes, unusually severe weather, and delays of the Sub-contractor’s suppliers at any tier. However, delays of the Subcontractor’s suppliers at any tier must be proved to be beyond the control of both the Subcontractor and its sup-pliers and without fault or negligence of either.

(d) The rights and remedies of Princeton in this clause are in addition to any other rights and remedies provided by law or under this Agreement.

1.8 INSPECTION (MAY 2002)

Princeton has the right to inspect and evaluate the work performed or being performed under the Agreement, and the premises where work is being performed, at all reason-able times and in a manner that will not unduly delay the work. If Princeton performs inspection or evaluation on the premises of the Subcontractor or a lower-tier subcontractor, the Subcontractor shall furnish all reasonable facilities and assistance for the safe and convenient performance of these duties.

1.9 TAXES (MAY 2002)

(a) Princeton is exempt from New Jersey Sales Tax under Exemption Permit Number E-210-634-501/000. Subcon-tractor shall exclude New Jersey State Sales Tax from the Agreement price.

(b) Subcontractor warrants that the Agreement price in-cludes all other applicable federal, state and local taxes and duties.

1.10 BANKRUPTCY (MAY 2002)

If the Subcontractor enters into bankruptcy, it shall give written notice via certified mail to the Subcontract Admin-istrator within five days of initiation of the proceedings.

The notification shall include the date on which the pro-ceeding was filed, the identity and location of the court, and a listing, by Princeton Agreement number, of all Princeton Agreements for which final payment has not yet been made.

1.11 ASSIGNMENT (MAY 2002)

(a) The Subcontractor shall not assign rights or obliga-tions to third parties without the prior written consent of Princeton. However, the Subcontractor may assign rights to be paid amounts due or to become due to a financing institution if Princeton is promptly furnished written notice and a signed copy of such assignment. Payments to an assignee shall be subject to setoff or recoupement for any present or future claims of Princeton against the Subcon-tractor.

(b) Princeton reserves the right to transfer its duties and obligations under this Agreement to any third party.

1.12 TRANSPORTATION (MAY 2002)

If transportation is specified “FOB Origin,” (a) no insurance cost shall be allowed unless authorized in writing by Princeton; (b) Subcontractor shall use the method of ship-ping designated by Princeton; and (c) the bill of lading shall be annotated to read: “Transportation is for the U. S.

Department of Energy, and the actual total transportation charges paid to the carrier(s) by the consignor or consign-ee shall be reimbursed by the Government, pursuant to cost-reimbursement Contract No. DE-AC02-09CH11466.

This may be confirmed by contacting the U. S. Depart-ment of Energy, Princeton Site Office, P. O. Box 102, Princeton, New Jersey 08542-0102.”

1.13 TITLE (MAY 2002)

Unless specified elsewhere in this Agreement, title to items furnished under this Agreement shall pass to the Government upon acceptance, regardless of when or where Princeton takes physical possession.

1.14 RISK OF LOSS (MAY 2002)

Where Princeton is liable to the Subcontractor for loss of conforming items occurring after the risk of loss has passed to Princeton, Princeton shall pay the Subcontrac-tor the lesser of (1) the agreed price of such items; or (2) the Subcontractor’s cost of replacing such items. Such

PPL-PD-CTC; Rev. 18; 02-2011 Page 3 of 6 loss shall entitle the Subcontractor to an equitable exten-sion in delivery schedule obligations.

1.15 PAYMENT (MAY 2002)

Unless otherwise provided, terms of payment shall be net 30 days from the latter of (1) receipt of the Subcontractor’s proper invoice, if required, or (2) delivery of items/completion of work. Any offered discount shall be taken if payment is made within the discount period that the Subcontractor indicates. Payments shall be made either by check or electronic funds transfer, at the option of Prince-ton. Payment shall be deemed to have been made as of the date of mailing or the date on which an electronic funds transfer was made.

1.16 COMPLIANCE WITH LAWS (MAY 2002)

The Subcontractor shall comply with all applicable federal, state and local laws and ordinances and all pertinent lawful orders, rules and regulations, and such compliance shall be a material requirement of this Agreement. The Subcon-tractor warrants that each chemical substance constituting or contained in items furnished by this Agreement is on the list of substances published by the Administrator of the Environmental Protection Agency pursuant to the Toxic Substances Control Act as amended. With each delivery, the Subcontractor shall provide Princeton with any applica-ble Material Safety Data Sheet as required by the Occupa-tional Safety and Health Act and applicable regulations including, without exception 29 CFR 1910.1200.

1.17 WARRANTY (MAY 2002)

The Subcontractor warrants that items delivered under this Agreement shall be in accordance with the Subcontractor’s affirmation, description, sample or model and compliant with all requirements of this Agreement. The warranty shall begin upon acceptance and extend for a period of (1) the manufacturer’s warranty period or six months, whichever is longer, if the Subcontractor is not the manufacturer and has not modified the item; or (2) the manufacturer’s warranty period or one year, whichever is longer, if the Subcontrac-tor is the manufacturer of the item or has modified it. If any nonconformity with item appears within the warranty period, the Subcontractor shall promptly repair or replace such items or re-perform services at its own expense. Transpor-tation of replacement items and return of nonconforming items and repeat performance of services shall be at the Subcontractor’s expense. If repair or replacement or re-performance of services is not timely, Princeton may elect to return the nonconforming items or repair or replace them or re-procure the services at the Subcontractor’s expense.

1.18 NEW MATERIALS (MAY 2002)

Unless otherwise specified in this Agreement, all items delivered shall consist of new materials. New is defined as previously unused which may include residual inventory or unused former Government surplus property. This does not exclude the use of recycled or recovered materials as defined by the Environmental Protection Agency in 40 CFR 247.

1.19 SUSPECT/COUNTERFEIT PARTS (FEB 2011)

(a) “Suspect/counterfeit parts” are parts that may be of new manufacture, but labeled to represent a different class of parts, or used and/or refurbished parts, complete with false labeling, that are represented as new parts. These parts could include any item where a marking indicates a higher value item. Three of the most common categories of suspect/counterfeit parts are:

(1) Hardened fasteners, including bolts and nuts, made of carbon steel or stainless steel.;

(2) Piping valves and flanges bearing labels that falsely indicate that the items meet nationally recog-nized consensus standards, such as ASME, ANSI or ASTM; and

(3) Used or refurbished molded-case electrical circuit breakers or similar type switch gear.

(b) Supplies furnished to Princeton under this Agreement shall not include suspect/counterfeit parts nor shall such parts be used in performing any work under this Agree-ment whether on or off the PPPL site.

(c) If suspect/counterfeit parts are furnished under this Agreement and are found on the PPPL site, such parts shall be impounded by Princeton or the Subcontractor as shall remove them directed by Princeton. The Subcon-tractor shall promptly replace such parts with supplies acceptable to Princeton, and the Subcontractor shall be liable for all costs relating to impoundment, removal and replacement.

(d) The rights of Princeton under this clause are in addi-tion to any other rights provided by law or under this Agreement.

I.20 NOTICE AND ASSISTANCE REGARDING PATENT

AND COPYRIGHT INFRINGEMENT (AUG 2002)

(a) The Subcontractor shall report to Princeton, promptly and in reasonable written detail, each notice or claim of patent or copyright infringement based on the performance of this Agreement of which the Subcontractor has knowledge.

(b) In the event of any claim or suit against Princeton or the Government on account of any alleged patent or copyright infringement arising out of the performance of this Agreement or out of the use of any supplies furnished or work or services performed under this Agreement, the Subcontractor shall furnish, through Princeton, to the Government, when requested by Princeton, all evidence and information in the Subcontractor’s possession pertaining to such claim or suit. Such evidence and information shall be furnished at the expense of Princeton except where the Subcontractor has agreed to indemnify Princeton and the Government.

(c) The Subcontractor shall include the substance of this clause, including this paragraph (c), in all Agreements that are expected to exceed the simplified acquisition threshold.

I.21 AUTHORIZATION AND CONSENT (DEC 2007)

(This clause is mandatory for agreements in excess of the simplified acquisition threshold)

(a) The Government authorizes and consents to all use and manufacture, in performing this Agreement or any Agreement at any tier, of any invention described in and covered by a United States patent—(1) Embodied in the structure or composition of any article the delivery of which is accepted by Princeton under this Agreement; or (2) Used in machinery, tools, or methods whose use necessarily results from compliance by the Subcontractor or a lower-tier

PPL-PD-CTC; Rev. 18; 02-2011 Page 4 of 6 subcontractor with (i) specifications or written provisions forming a part of this Agreement or (ii) specific written instructions given by Princeton’s Subcontract Administrator directing the manner of performance. The entire liability to the Government for infringement of a patent of the United States shall be determined solely by the provisions of the indemnity clause, if any, included in this Agreement or any subcontract hereunder (including any lower-tier subcontract), and the Government assumes liability for all other infringement to the extent of the authorization and consent herein above granted.

(b) The Subcontractor shall include the substance of this clause, including this paragraph (b), in all lower-tier Agreements that are expected to exceed the simplified acquisition threshold. However, omission of this clause from any Agreement, including those at or below the simplified acquisition threshold, does not affect this authorization and consent.

1.22 PRINTING (DEC 2000)

(a) To the extent that duplicating or printing services may be required in the performance of this subcontract, the Subcontractor shall provide or secure such services in accordance with the Government Printing and Binding Regulations, Title 44 of the U.S. Code, and DOE Directives relative thereto.

(b) The term "Printing" includes the following processes:

Composition, plate making, presswork, binding, microform publishing, or the end items produced by such processes.

Provided, however, that performance of a requirement under this contract involving the duplication of less than 5,000 copies of a single page, or no more than 25,000 units in the aggregate of multiple pages, will not be deemed to be printing.

(c) Printing services not obtained in compliance with this guidance shall result in the cost of such printing being dis-allowed.

(d) The Subcontractor shall include the substance of this clause in all lower tier subcontracts hereunder, which re-quire printing (as that term is defined in Title I of the U.S.

Government Printing and Binding Regulations).

1.23 ACCOUNTS, RECORDS, AND INSPECTIONS (AUG

2009)(DEVIATIONS MADE IN ACCORDANCE WITH AL

2009-09)

(a) Accounts. The Subcontractor shall maintain a separate and distinct set of accounts, records, documents, and other evidence showing and supporting: all allowable costs in-curred; collections accruing to the Subcontractor in connec-tion with the work under this subcontract, other applicable credits, negotiated fixed amounts, and fee accruals under this subcontract; and the receipt, use, and disposition of all Government property coming into the possession of the Subcontractor under this subcontract. The system of ac-counts employed by the Subcontractor shall be satisfactory to Princeton and in accordance with generally accepted accounting principles consistently applied.

(b) Inspection and audit of accounts and records. All books of account and records relating to this subcontract shall be subject to inspection and audit by Princeton or its design-ees in accordance with the provisions of DEAR 970.5204- 3, Access to and Ownership of Records, at all reasonable times, before and during the period of retention provided for in paragraph (d) of this clause, and the Subcontractor shall afford Princeton proper facilities for such inspection and audit.

(c) Audit of lower tier subcontractors' records. The Sub-contractor also agrees, with respect to any lower tier sub-contracts (including fixed-price or unit-price subcontracts or purchase orders) where, under the terms of the lower tier subcontract, costs incurred are a factor in determining the amount payable to the subcontractor of any tier, to either conduct an audit of the lower tier subcontractor's costs or arrange for such an audit to be performed by the cognizant government audit agency through Princeton.

(d) Disposition of records. Except as agreed upon by Princeton and the Subcontractor, all financial and cost reports, books of account and supporting documents, system files, data bases, and other data evidencing costs allowable, collections accruing to the Subcontractor in connection with the work under this subcontract, other applicable credits, and fee accruals under this subcon-tract, shall be the property of the Government, and shall be delivered to Princeton or otherwise disposed of by the Subcontractor either as Princeton may from time to time direct during the progress of the work or, in any event, as Princeton shall direct upon completion or termination of this subcontract and final audit of accounts hereunder.

Except as otherwise provided in this Agreement, including provisions of DEAR 970.5204-3, Access To And Owner-ship Of Records, all other records in the possession of the contractor relating to this subcontract shall be preserved by the Subcontractor for a period of three years after final payment under this subcontract or otherwise disposed of in such manner as may be agreed upon by Princeton and the Subcontractor.

(e) Reports. The Subcontractor shall furnish such pro-gress reports and schedules, financial and cost reports, and other reports concerning the work under this subcon-tract as Princeton may from time to time require.

(f) Inspections. Princeton shall have the right to inspect the work and activities of the Subcontractor under…

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