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Statement of Work Refurbishment of 30 Ton Mobile Boat Hoist for IPD Cape May
IOD-C
1. GENERAL
1.1 Background
The Coast Guard has refurbished a Mobile Boat Hoist (MBH) located at the Industrial Production Facility Miami, FL. The MBH is a Kleeco 30 Ton, model number SP600H, with serial number 6282991818 years old, so refurbishment vice replacement would be fiscally prudent. Kleeco brand MBH is no longer an operational company and the Coast Guard has several of these MBH’s that cannot be replaced at the same time. The Coast Guard has determined that multiple components must be replaced to ensure the MBH is fully operational.
Industrial Production Detachment (IPD) Cape May's MBH was decertified after inspection as per recommendation of National Crane, INC. The primary factors leading to decertification were extensive rust and metal loss on several key components and framing.
1.2 Scope
The vendor shall, disassemble various worn out/broken or excessively rusted parts, procure and install the new components per industry standards. The following list of required repairs/component replacement shall be accomplished by the vendor at due diligence to complete the entire repair within 6 months:
| 221 FT |
| 5/8 6x25 GIWRC EIP Cut Length |
| 98900633-1 |
| 242 FT |
| 5/8 6x25 GIWRC EIP Cut Length |
| 98900633-1 |
| 231 FT |
| 5/8 6x25 GIWRC EIP Cut Length |
| 98900633-1 |
| 243 FT |
| 5/8 6x25 GIWRC EIP Cut Length |
| 98900633-1 |
| 5pc |
| KDN Seal |
| 25160100-010 |
| 4 |
| Tires, tubes, Flaps & Wheels |
| 46x16 Lugged |
| 1 |
| Complete Decal Kit |
| Kleeco |
| 1 |
| Pin-Strongback Hinge Pin |
| 7035 (Kleeco) |
| 2 |
| Load Bar 3047D-24" Steel Unpainted |
| 3047 (Kleeco) |
| 2 |
| Motor-Hoist/Winch Motor |
| 3600238 (Kleeco) |
| 2 |
| Brake-Hoist/Winch Brake |
| 0370635M (Kleeco) |
| 2 |
| Reducer-Hoist/Winch Reducer |
| 0037033S6 (Kleeco) |
| 2 |
| Sheave -12" plastic 5/8" wire rope, Use 1.18" dia. Pin w/bearing and inner race |
| 00200012P (Kleeco) |
| 52 |
| Bearing-Sheave Roller Bearing |
| 2300007 (Kleeco) |
| 52 |
| Bearing- Inner Race |
| 2300008 (Kleeco) |
| 1 |
| Cat Engine Model# 3054C Serial# 033418247 |
| 458-9576 |
| 2 |
| Mount Assembly |
| 207-1706 |
| 2 |
| Mount Assembly |
| 207-1707 |
| 1 |
| Turbo GP BAS/Core Deposit |
| 2OR-4009 |
| 250’ |
| All Hydraulic SS Tubing |
| Various |
| 100’ |
| All Hydraulic Hoses & Fittings |
| Various |
| Various |
| Bolt & Hardware (Refab Parts & Material) |
| As required |
1. All Cables shall be reeved IAW with the OEM manual. All Cables shall be coated with grease IAW OEM.
2. Install all new components so that they are fully operational/functioning.
3. Replace all bolts, washer and nuts removed with OEM specified fasteners.
4. Conduct operational test of the MBH with Coast Guard representative.
5. Provide all documentation of repairs to the Supervisor of IPD Cape May.
6. Conduct Paint Touch-up as required.
2. REQUIREMENTS
2.1 Capacity
The MBH shall have the capability rating of a minimum of 30 Tons. The tested capacity and the date of certification shall be permanently affixed in an obvious/visible location.
2.3 References
The MBH shall be in accordance with the standards and specifications of the referenced technical organizations for the construction methods, materials, application and environment as applicable. These may include but not be limited to:
a. ISO Standards.
b. American National Standards Institute (ANSI).
c. National Electrical Vendors Association (NEMA).
d. All applicable OSHA standards.
e. ASTM B117 Standard Practice for Operating Salt Spray (fog) Apparatus.
f. ASTM D714 Standard Test Method for Evaluating Degree of Blistering of Paints.
g. ASTM 522 Standard Test Methods for Mandrel Bent Test of Attached Organic Coatings.
h. ASTM D523 Standard Test Method for Specular Gloss.
i. ASTM D1014 Standard Practice for Conduction Exterior Exposure Test of Paints and Coatings on Metal Substrates.
j. ASTM D2247 Standard Practice for Testing Water Resistance of Coating in 100% Relative Humidity.
k. ASTM D2794 Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact).
l. ASTM D3359 Standard Test Methods for Measuring Adhesion by Tape Test.
m. ASTM D3363 Standard Test Method for Film Hardness by Pencil Test.
n. ASTM D4060 Standard Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser.
o. ASTM D5402 Standard Practice for Assessing the Solvent Resistance of Organic Coatings Using Solvent Rubs.
p. ASTM D870 Standard Practice for Testing Water Resistance of Coating Using Water Immersion.
q. ASTM D3170 Standard Test Method for Chipping Resistance of Coatings.
r. IAW with Industry standards and best practices of OEM.
2.4 Submittals and Approvals
a. Provide Condition Found Reports (CFR) to Contracting Officer upon discovery or growth work. Condition Found Reports must cite additional cost (if any), additional time request (if any), additional parts required (if any).
b. Paint procedures and processes, including Quality Control measures.
c. Submittals shall be delivered to the Government Contracting Officer within seven (7) Calendar days after the award of the contract.
3. ACCEPTANCE
3.1 On-site Testing
a. The MBH shall be operated through a minimum of three complete cycles of each function, including lifting a weight equal to the maximum pick, carry, and load operation and all related functions the MBH which is capable of performing. If any part, subsystem or system fails during testing, the defective equipment shall be repaired and retested.
4. PERIOD OF PERFORMANCE
The period of performance is 06 months from date of contract award. If applicable, award of Optional Item is expected to take place within 45 calendar days of award of base items.
4.1 Contracting Officer’s Representative
a. COR information will be provided at time of award.
