RDLandRQR.pdf

RDL REVISION 5

NSN

2915013339600NZ

NOUN

SPRAY RING ASSEMBLY

CAGE CODE

77445

PART NUMBER

4071274

DATE 21 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00001 77445 00-5-1-WA-1 Y AF Tech Order System

00002 77445 00-20-1-WA-1 Y AEROSPACE EQUIPMENT

MAINTENANCE INSPECTION,

DOCUME

00003 77445 00-20-2-WA-1 Y MAINTENANCE DATA

DOCUMENTATION

00004 77445 00-20-3-WA-1 Y MAINT PROCESSING OF

REPARABLE PROPERTY AND

REPAIR

00005 77445 00-25-113-WA-1 Y Conservation and Segregation of Critical Alloys

00006 77445 00-25-113-F100-ENG-WA-1 Y CRITICAL ALLOYS AND

PRECIOUS METALS PARTS

LIST AIR

00007 77445 00-35D-54-WA-1 Y USAF DEFICIENCY

REPORTING, INVESTIGATION,

AND RESO

00008 77445 2-1-111-WA-1 Y STANDARD MAINTENANCE

PROCEDURES -- NAVY AND

USAF P

00009 77445 2J-F100-9-WA-1 Y NONDESTRUCTIVE

INSPECTION AIRCRAFT

ENGINE USAF MOD

00010 77445 6J28-2-3-WA-1 Y OVERHAUL INSTRUCTIONS

WITH IPB AUGMENTOR SPRAY

MAN

00011 77445 33B-1-1-WA-1 Y NON-DESTRUCTIVE INSP

METHODS, BASIC THEORY

00012 77445 AFI 61-204 Y DISSEMINATING SCIENTIFIC

AND TECHNICAL

INFORMATION

00013 77445 ISO 9001 O X Quality Management Systems - Requirements

00014 77445 MIL-STD-130 latest revision O X IDENTIFICATION MARKING OF

U.S. MILITARY PROPERTY

00015 77445 NAS410 O X NAS Certification & Qualification of Nondestructiv

00016 77445 ISO 10012 O X Measurement Management Systems

- Requirements for

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

A - DATA NOT AVAILABLE

AFMC FORM 762A, 20060201, V1 Page 1 of 2Version 5Generated by PRPS using Jasper Reports on 22 Apr 2020

RDL REVISION 2

2915013339601NZ

NOUN

SPRAY RING ASSEMBLY

CAGE CODE

77445

PART NUMBER

4071273

DATE 21 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00001 77445 00-5-1-WA-1 Y AF Tech Order System

00002 77445 00-20-1-WA-1 Y AEROSPACE EQUIPMENT

MAINTENANCE INSPECTION,

DOCUME

00003 77445 00-20-2-WA-1 Y MAINTENANCE DATA

DOCUMENTATION

00004 77445 00-20-3-WA-1 Y MAINT PROCESSING OF

REPARABLE PROPERTY AND

REPAIR

00005 77445 00-25-113-WA-1 Y D Conservation and Segregation of Critical Alloys

00006 77445 00-25-113-F100-ENG-WA-1 Y CRITICAL ALLOYS AND

PRECIOUS METALS PARTS

LIST AIR

00007 77445 00-35D-54-WA-1 Y USAF DEFICIENCY

REPORTING,

INVESTIGATION,AND RESO

00008 77445 2-1-111-WA-1 Y STANDARD MAINTENANCE

PROCEDURES -- NAVY AND

USAF P

00009 77445 2J-F100-9-WA-1 Y NONDESTRUCTIVE

INSPECTION AIRCRAFT

ENGINE USAF MOD

00010 77445 6J28-2-3-WA-1 Y OVERHAUL INSTRUCTIONS

WITH IPB AUGMENTOR SPRAY

MAN

00011 77445 33B-1-1-WA-1 Y NON-DESTRUCTIVE INSP

METHODS, BASIC THEORY

00012 77445 AFI 61-204 Y DISSEMINATING SCIENTIFIC

AND TECHNICAL

INFORMATION

00013 77445 ISO 9001 O X Quality Management Systems - Requirements

00014 77445 MIL-STD-130 latest revision O X IDENTIFICATION MARKING OF

U.S. MILITARY PROPERTY

00015 77445 NAS410 O X NAS Certification & Qualificationof Nondestructiv

00017 77445 ISO 10012 O X Measurement Management Systems

- Requirements for

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 1 of 2Version 2Generated by PRPS using Jasper Reports on 22 Apr 2020

2915013339601NZ

NOUN

SPRAY RING ASSEMBLY

CAGE CODE

77445

PART NUMBER

4071273

DATE 21 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00020 77445 RQR-PSD-1 REV3 R Y U A Repair Qualification Requirementsfor Parts

Roush, James D 12 MAR 2012

Revision: Basic Dated 26 Aug 04

NAME: DATE:

00021 77445 EIR RQR-1 R Y U A Generic Engineering Instructions for Repair

Roush, James D 12 MAR 2012

Revision: Basic Dated 09 Jul 2004

NAME: DATE:

00022 77445 2J-F100-94-WA-1 Y D Support Equipment Illustrated Parts Breakdown

00023 77445 00-20-5-1-1-WA-1 Y D Engine Historical Records instructions for F100PW

00024 77445 00-5-15-WA-1 Y D Air Force Time Compliance Technical Order Process

00025 77445 2J-F100-24-WA-1 R Y U A Illustrated Parts Breakdown

Brown, Donald R 21 APR 2020

4/20/2020

NAME: DATE:

REPAIR DATA LIST REMARKS

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 2 of 2Version 2Generated by PRPS using Jasper Reports on 22 Apr 2020

RDL REVISION 4

2915014711311NZ

NOUN

SPRAY RING ASSEMBLY

CAGE CODE

77445

PART NUMBER

4085197

DATE 20 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00001 77445 00-5-1-WA-1 Y AF Tech Order System

00002 77445 00-20-1-WA-1 Y AEROSPACE EQUIPMENT

MAINTENANCE INSPECTION,

DOCUME

00003 77445 00-20-2-WA-1 Y MAINTENANCE DATA

DOCUMENTATION

00004 77445 00-20-3-WA-1 Y MAINT PROCESSING OF

REPARABLE PROPERTY AND

REPAIR

00005 77445 00-25-113-WA-1 Y Conservation and Segregation of Critical Alloys an

00006 77445 00-25-113-F100-ENG-WA-1 Y CRITICAL ALLOYS AND

PRECIOUS METALS PARTS

LIST AIR

00007 77445 00-35D-54-WA-1 Y USAF DEFICIENCY

REPORTING,

INVESTIGATION,AND RESO

00008 77445 2-1-111-WA-1 Y STANDARD MAINTENANCE

PROCEDURES -- NAVY AND

USAF P

00009 77445 2J-F100-9-WA-1 Y NONDESTRUCTIVE

INSPECTION AIRCRAFT

ENGINE USAF MOD

00010 77445 6J28-2-3-WA-1 Y OVERHAUL INSTRUCTIONS

WITH IPB AUGMENTOR SPRAY

MAN

00011 77445 33B-1-1-WA-1 Y NON-DESTRUCTIVE INSP

METHODS, BASIC THEORY

00012 77445 AFI 61-204 Y DISSEMINATING SCIENTIFIC

AND TECHNICAL

INFORMATION

00013 77445 ISO 9001 O X Quality Management Systems - Requirements

00014 77445 MIL-STD-130 latest revision O X IDENTIFICATION MARKING OF

U.S. MILITARY PROPERTY

00015 77445 NAS410 O X NAS Certification & Qualificationof Nondestructiv

00016 77445 ISO 10012 O X Measurement Management Systems

- Requirements for

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 1 of 2Version 4Generated by PRPS using Jasper Reports on 22 Apr 2020

RDL REVISION 4

2915014711311NZ

NOUN

SPRAY RING ASSEMBLY

CAGE CODE

77445

PART NUMBER

4085197

DATE 20 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00018 77445 RQR-PSD-1 REV3 R Y U A Repair Qualification Requirementsfor Parts

Roush, James D 12 MAR 2012

Revision: Basic Dated 26 Aug 04

NAME: DATE:

00019 77445 EIR RQR-1 R Y U A Generic Engineering Instructions for Repair

00026 77445 00-5-15-WA-1 Y D Air Force Time Compliance Technical Order Process

00027 77445 2J-F100-94-WA-1 Y D Support Equipment Illustrated Parts Breakdown

00028 77445 2J-F100-24-WA-1 Y D Illustrated Parts Breakdown 00029 77445 00-20-5-1-1-WA-1 Y D Engine Historical Records instructions for F100PW-

Brown, Donald R 20 APR 2020

4/20/2020

NAME: DATE:

REPAIR DATA LIST REMARKS

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 2 of 2Version 4Generated by PRPS using Jasper Reports on 22 Apr 2020

2915014713479NZ

NOUN

SPRAY RING ASSEMBLY

CAGE CODE

77445

PART NUMBER

4085198

DATE 21 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00001 77445 00-5-1-WA-1 Y AF Tech Order System

00002 77445 00-20-1-WA-1 Y AEROSPACE EQUIPMENT

MAINTENANCE INSPECTION,

DOCUME

00003 77445 00-20-2-WA-1 Y MAINTENANCE DATA

DOCUMENTATION

00004 77445 00-20-3-WA-1 Y MAINT PROCESSING OF

REPARABLE PROPERTY AND

REPAIR

00005 77445 00-25-113-WA-1 Y Conservation and Segregation of Critical Alloys

00006 77445 00-25-113-F100-ENG-WA-1 Y CRITICAL ALLOYS AND

PRECIOUS METALS PARTS

LIST AIR

00007 77445 00-35D-54-WA-1 Y USAF DEFICIENCY

REPORTING,

INVESTIGATION,AND RESO

00008 77445 2-1-111-WA-1 Y STANDARD MAINTENANCE

PROCEDURES -- NAVY AND

USAF P

00009 77445 2J-F100-9-WA-1 Y NONDESTRUCTIVE

INSPECTION AIRCRAFT

ENGINE USAF MOD

00010 77445 6J28-2-3-WA-1 Y OVERHAUL INSTRUCTIONS

WITH IPB AUGMENTOR SPRAY

MAN

00011 77445 33B-1-1-WA-1 Y NON-DESTRUCTIVE INSP

METHODS, BASIC THEORY

00012 77445 AFI 61-204 Y DISSEMINATING SCIENTIFIC

AND TECHNICAL

INFORMATION

00013 77445 ISO 9001 O X Quality Management Systems - Requirements

00014 77445 MIL-STD-130 latest revision O X DENTIFICATION MARKING OF

U.S. MILITARY PROPERTY

00015 77445 NAS410 O X NAS Certification & Qualificationof Nondestructiv

00016 77445 ISO 10012 O X Measurement Management Systems

- Requirements for

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 1 of 2Version 2Generated by PRPS using Jasper Reports on 22 Apr 2020

2915014713479NZ

NOUN

SPRAY RING ASSEMBLY

CAGE CODE

77445

PART NUMBER

4085198

DATE 21 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00019 77445 RQR-PSD-1 REV3 R Y U A Repair Qualification Requirementsfor Parts

Roush, James D 12 MAR 2012

Revision: Basic Dated 26 Aug 04

NAME: DATE:

00020 77445 EIR RQR-1 R Y U A Generic Engineering Instructions for Repair

Roush, James D 12 MAR 2012

Revision: Basic Dated 09 Jul 2004

NAME: DATE:

00021 77445 2J-F100-94-WA-1 Y D Support Equipment Illustrated Parts Breakdown

00022 77445 00-20-5-1-1-WA-1 Y D Engine Historical Records instructions for F100PW

00023 77445 00-5-15-WA-1 Y D Air Force Time Compliance Technical Order Process

00024 77445 2J-F100-24-WA-1 R Y U A Illustrated Parts Breakdown

Brown, Donald R 21 APR 2020

4/20/2020

NAME: DATE:

REPAIR DATA LIST REMARKS

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 2 of 2Version 2Generated by PRPS using Jasper Reports on 22 Apr 2020

RDL REVISION 3

2915014713480NZ

NOUN

SPRAY RING ASSEMBLY

CAGE CODE

77445

PART NUMBER

4085199

DATE 21 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00001 77445 00-5-1-WA-1 Y D Air Force Tech Order System 00002 77445 00-5-15-WA-1 Y D Air Force Time Compliance

Technical Order Process 00003 77445 00-20-1-WA-1 Y D Aerospace Equipment Maintenance

Inspection, Docume 00004 77445 00-20-2-WA-1 Y D Maintenance Data Documentation 00005 77445 00-20-3-WA-1 Y D Maintenance Processing of

Reparable Property and t 00006 77445 00-20-5-1-1-WA-1 Y D Engine Historical Records instructions for F100PW- 00007 77445 00-25-113-WA-1 Y D Conservation and Segregation of

Critical Alloys an 00008 77445 00-25-113-F100-ENG-WA-1 Y D Critical Alloys and Precious Metal

Parts List 00009 77445 00-35D-54-WA-1 Y D USAF Deficiency Reporting, Investigation, and Reso

00010 77445 2-1-111-WA-1 Y D STANDARD MAINTENANCE

PROCEDURES

00011 77445 2J-F100-9-WA-1 Y D Nondestructive Inspection 00012 77445 2J-F100-94-WA-1 Y D Support Equipment Illustrated Parts

Breakdown 00013 77445 33B-1-1-WA-1 Y D Non-Destructive Insp Methods, Basic Theory

00014 77445 6J28-2-3-WA-1 Y D OVERHAUL INSTRUCTIONS

WITH IPB AUG SPRAYRINGS

00015 77445 AFI 61-204 Y D Scientific and Technical Information

(STINFO) Prog 00016 77445 ISO 9001 O X Quality Management Systems -

Requirements 00017 77445 ISO 10012 O X Measurement Management Systems

-- Requirements for 00018 77445 MIL-STD-130 O X Department of Defense Standard

Practice Identifica 00019 77445 NAS 410 O X NAS Certification & Qualification of Nondestructiv 00020 77445 2J-F100-24-WA-1 Y D Illustrated Parts Breakdown

00021 77445 EIR RQR-1 R Y U A ENGINEERING INSTRUCTIONS

FOR REPAIR

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 1 of 2Version 3Generated by PRPS using Jasper Reports on 22 Apr 2020

2915014713480NZ

NOUN

SPRAY RING ASSEMBLY

CAGE CODE

77445

PART NUMBER

4085199

DATE 21 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00022 77445 RQR-PSD-1 REV3 R Y U A REPAIR QUALIFICATIONS

PARTS REQUIREMENTS

Brown, Donald R 21 APR 2020

4/20/2020

NAME: DATE:

REPAIR DATA LIST REMARKS

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 2 of 2Version 3Generated by PRPS using Jasper Reports on 22 Apr 2020

2915015503636NZ

NOUN

INJECTOR ASSEMBLY,F

CAGE CODE

77445

PART NUMBER

4081814

DATE 21 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00001 77445 00-5-1-WA-1 Y AF TECH ORDER SYSTEM

00002 77445 00-20-1-WA-1 Y AEROSPACE EQUIPMENT

MAINTENANCE INSPECTION,

DOCUME

00003 77445 00-20-2-WA-1 Y MAINTENANCE DATA

DOCUMENTATION

00004 77445 00-20-3-WA-1 Y MAINT PROCESSING OF

REPARABLE PROPERTY AND

REPAIR

00005 77445 00-25-113-WA-1 Y Conservation and Segregation of Critical Alloys

00006 77445 00-25-113-F100-ENG-WA-1 Y CRITICAL ALLOYS AND

PRECIOUS METALS PARTS

LIST AIR

00007 77445 00-35D-54-WA-1 Y USAF DEFICIENCY

REPORTING,

INVESTIGATION,AND RESO

00008 77445 2-1-111-WA-1 Y STANDARD MAINTENANCE

PROCEDURES -- NAVY AND

USAF P

00009 77445 2J-F100-9-WA-1 Y NONDESTRUCTIVE

INSPECTION AIRCRAFT

ENGINE USAF MOD

00010 77445 6J28-2-3-WA-1 Y OVERHAUL INSTRUCTIONS

WITH IPB AUGMENTOR SPRAY

MAN

00011 77445 33B-1-1-WA-1 Y NON-DESTRUCTIVE INSP

METHODS, BASIC THEORY

00012 77445 AFI 61-204 Y DISSEMINATING SCIENTIFIC

AND TECHNICAL

INFORMATION

00013 77445 ISO 9001 O X Quality Management Systems - Requirements

00014 77445 MIL-STD-130 latest revision O X IDENTIFICATION MARKING OF

U.S. MILITARY PROPERTY

00015 77445 NAS410 O X NAS Certification & Qualification of Nondestructiv

00016 77445 ISO 10012 O X Measurement Management Systems

- Requirements for

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 1 of 2Version 2Generated by PRPS using Jasper Reports on 22 Apr 2020

2915015503636NZ

NOUN

INJECTOR ASSEMBLY,F

CAGE CODE

77445

PART NUMBER

4081814

DATE 21 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00019 77445 RQR-PSD-1 REV3 R Y U A Repair Qualification Requirementsfor Parts

00020 77445 EIR RQR-1 R Y U A Generic Engineering Instructions for Repair

Brown, Donald R 21 FEB 2017

NAME: Roush, James D DATE 12 MAR 2012 Revision: Basic Dated 09 Jul 2004

NAME: DATE:

00021 77445 2J-F100-24-WA-1 Y D Illustrated Parts Breakdown 00022 77445 00-5-15-WA-1 Y D Air Force Time Compliance

Technical Order Process 00023 77445 00-20-5-1-1-WA-1 Y D Engine Historical Records instructions for F100PW 00024 77445 2J-F100-94-WA-1 Y D Support Equipment Illustrated Parts

Breakdown

Brown, Donald R 21 APR 2020

4/20/2020

NAME: DATE:

REPAIR DATA LIST REMARKS

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 2 of 2Version 2Generated by PRPS using Jasper Reports on 22 Apr 2020

2915015503637NZ

NOUN

INJECTOR ASSEMBLY,F

CAGE CODE

77445

PART NUMBER

4081806

DATE 21 APR 2020

REPAIR DATA LIST

LINE/

SUB

CAGE

CODE

DOC REF NUM/

ACCOMP DOC NUM REV

FURN

CODE

DATA

AVAIL

GOV

RIGHTS

DIST

CODE NOUN/TITLE REMARKS

00001 77445 00-5-1-WA-1 Y AF Tech Order System

00002 77445 00-20-1-WA-1 Y AEROSPACE EQUIPMENT

MAINTENANCE INSPECTION,

DOCUME

00003 77445 00-20-2-WA-1 Y MAINTENANCE DATA

DOCUMENTATION

00004 77445 00-20-3-WA-1 Y MAINT PROCESSING OF

REPARABLE PROPERTY AND

REPAIR

00005 77445 00-25-113-WA-1 Y D Conservation and Segregation of Critical Alloys

00006 77445 00-25-113-F100-ENG-WA-1 Y CRITICAL ALLOYS AND

PRECIOUS METALS PARTS

LIST AIR

00007 77445 00-35D-54-WA-1 Y USAF DEFICIENCY

REPORTING,

INVESTIGATION,AND RESO

00008 77445 2-1-111-WA-1 Y STANDARD MAINTENANCE

PROCEDURES -- NAVY AND

USAF P

00009 77445 2J-F100-9-WA-1 Y NONDESTRUCTIVE

INSPECTION AIRCRAFT

ENGINE USAF MOD

00010 77445 6J28-2-3-WA-1 Y OVERHAUL INSTRUCTIONS

WITH IPB AUGMENTOR SPRAY

MAN

00011 77445 33B-1-1-WA-1 Y NON-DESTRUCTIVE INSP

METHODS, BASIC THEORY

00012 77445 AFI 61-204 Y DISSEMINATING SCIENTIFIC

AND TECHNICAL

INFORMATION

00013 77445 ISO 9001 O X Quality Management Systems - Requirements

00014 77445 MIL-STD-130 latest revision O X DENTIFICATION MARKING OF

U.S. MILITARY PROPERTY

00015 77445 NAS410 O X NAS Certification & Qualificationof Nondestructiv

00016 77445 ISO 10012 O X Measurement Management Systems

- Requirements for

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

S - FURNISHED WITH SOLICITATION

M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 1 of 2Version 3Generated by PRPS using Jasper Reports on 22 Apr 2020

2915015503637NZ

NOUN

INJECTOR ASSEMBLY,F

CAGE CODE

77445

PART NUMBER

4081806

DATE 21 APR 2020

REPAIR DATA LIST

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DOC REF NUM/

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FURN

CODE

DATA

AVAIL

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00019 77445 RQR-PSD-1 REV3 R Y U A Repair Qualification Requirementsfor Parts

Roush, James D 12 MAR 2012

Revision: Basic Dated 26 Aug 04

NAME: DATE:

00020 77445 EIR RQR-1 R Y U A Generic Engineering Instructions for Repair

Roush, James D 12 MAR 2012

Revision: Basic Dated 09 Jul 2004

NAME: DATE:

00021 77445 2J-F100-94-WA-1 Y D Support Equipment Illustrated Parts Breakdown

00022 77445 00-20-5-1-1-WA-1 Y D Engine Historical Records instructions for F100PW

00023 77445 00-5-15-WA-1 Y D Air Force Time Compliance Technical Order Process

00024 77445 2J-F100-24-WA-1 Y D Illustrated Parts Breakdown

Brown, Donald R 21 APR 2020

4/20/2020

NAME: DATE:

REPAIR DATA LIST REMARKS

FURNISHED METHOD CODE LEGEND

C - CLASSIFIED DOCUMENT

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M - STABLE BASE DRAWING REQUIRED, FURNISHED WITH

CONTRACT AWARD

X - TECHNICAL DATA FURNISHED WITH CONTRACT AWARD

R - FURNISHED BY PCO UPON REQUEST

P - PARTIAL

V - VENDOR DATA (Not Provided)

G - GOVT DOCUMENT

O - OTHER, CONTRACTOR MUST ACQUIRE

AFMC FORM 762A, 20060201, V1 Page 2 of 2Version 3Generated by PRPS using Jasper Reports on 22 Apr 2020

RDL REVISION 6

2915016595074NZ

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MANIFOLD ASSY NO 4

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PART NUMBER

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DATE 20 APR 2020

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DOC REF NUM/

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REPARABLE PROPERTY AND

REPAIR

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RDL REVISION 6

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DATE 20 APR 2020

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00019 77445 RQR-PSD-1 REV3 R Y U A Repair Qualification Requirementsfor Parts

00020 77445 EIR RQR-1 R Y U A Generic Engineering Instructions for Repair

Brown, Donald R 14 JUN 2017

Revision: Basic Dated 09 Jul 2004

NAME: DATE:

00021 77445 00-5-15-WA-1 Y D Air Force Time Compliance Technical Order Process

00022 77445 2J-F100-24-WA-1 Y D Illustrated Parts Breakdown 00023 77445 2J-F100-94-WA-1 Y D Support Equipment Illustrated Parts

Breakdown 00024 77445 00-20-5-1-1-WA-1 Y D Engine Historical Records instructions for F100PW-

Brown, Donald R 20 APR 2020

4/20/2020

NAME: DATE:

REPAIR DATA LIST REMARKS

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AFMC FORM 762A, 20060201, V1 Page 2 of 2Version 6Generated by PRPS using Jasper Reports on 22 Apr 2020

January 28, 2020 RQR-PSD-1

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Page | 1

REPAIR QUALIFICATION REQUIREMENTS (RQR) FOR

PROPULSION CRITICAL SAFETY ITEMS (CSI) & CRITICAL

APPLICATION ITEMS (CAI)

1. APPLICATION

2. SCOPE

3. SUBMITTAL CONSIDERATION

4. TECHNICAL DATA REQUEST

5. FORMAT FOR ALL SUBMITTED DOCUMENTATION

6. USE OF PROPRIETARY DATA

7. COMPANY PROFILE

8. SOURCE APPROVAL REQUEST (SAR)

9. DOCUMENT SUBMITTAL

10. EVALUATION METHODS

11. SOURCE DEMONSTRATION (SD)

12. APPROVAL DURATION

13. SOURCE RESUBSTANTIATION REQUEST (SRR)

14. PROCESS CHANGE REQUEST (PCR)

APPENDIX A: SELF-ASSESSMENT CHECKLIST (SAC)

APPENDIX B: SIGNIFICANT INDUSTRIAL PROCESS FORM

APPENDIX C: COVER LETTER REQUIREMENTS

APPENDIX D: REPAIR CAPABILITY/SOURCE OF SUPPLY (SOS) MAPPING MATRIX FOR MODULES &

ASSEMBLIES

APPENDIX E: TECHNICAL DATA RIGHTS CERTIFICATION LETTER

APPENDIX F: SIMILAR ITEM COMPARISON MATRIX

APPENDIX G: PROCESS CHANGE REQUEST (PCR) / SOURCE RESUBSTANTIATION REQUEST (SRR)

APPENDIX H: DEFINITIONS

Page | 2

1. APPLICATION

1.1. This RQR applies to CSI and CAI with a Repair Method Suffix Code (RMSC) of C, D, K, M, N, P, Q, R, S, V, and Z within the Propulsion Sustainment Division. This RQR does not apply to items with an RMSC of G, A, B, H, L, U, and Y. Codes as defined in DFARS PGI

217.75 ACQUISITION OF REPLENISHMENT PARTS.

1.2. This RQR establishes technical requirements, which Potential Sources (PS) must satisfy in order to obtain Engineering Support Activity (ESA) approval to repair propulsion items for the specific applications. This RQR may have two phases, depending on ESA determination. The first phase is SAR submittal and evaluation; the second phase is the

Source Demonstration (SD) and evaluation.

2. SCOPE

2.1. The PS should have a valid Company Profile on record with the ESA in order to gain source approval status. If one does not exist the PS must submit one. Company Profile requirements are described in section 7.

2.2. In order to gain source approval status, the PS must submit a SAR. The SAR requirements are described in section 8.

2.3. The Company Profile and SAR will be reviewed by the ESA and the PS will either be made an approved source, or denied source approval. Source Demonstration (SD) may be required for qualification approval. See section 10.

2.4. Source approval status expires after three (3) years for CSI, and seven (7) years for CAI.

Sources that deliver parts on government contract, maintain source approval status.

See section 12.

2.5. Approved sources shall submit a Source Resubstantiation Request (SRR) prior to expiration of the current approval period (recommended 90 days) in order to renew the approval status duration. See section 13.

2.6. Any time a change to the SAR documentation occurs, the approved source must submit a Process Change Request (PCR) for review by the ESA. See section 14.

2.7. The ESA may revoke the approval status of a PS at any time per FAR 9.207.

Page | 3

3. SUBMITTAL CONSIDERATION

3.1. The PS should consider submitting a SAR for evaluation after determining that the USAF may potentially have need of the subject item. This can be done by considering the following:

3.1.1. Has the United States Air Force (USAF) listed a requirement in the System for

Award Management (SAM) at https://beta.sam.gov.

3.1.2. Has the repair history for the item been researched and determined to be active?

3.1.3. Is the subject item listed in the Requirement Projection on the Web

(RPOW)/Target List?

3.1.3.1. The RPOW/Target List can be found on the Strategic Alternative Sourcing

Program Office (SASPO) website:

www.tinker.af.mil/Home/429SCMSSASPO/.

3.1.3.2. The forecasts contained on the RPOW may or may not generate due to variability in customer demands and priorities. The forecast data is for planning purposes only and does not constitute an invitation for bid or request for proposal and is not a commitment by the government to purchase the described items.

3.2. Any questions regarding SAR submission or the RPOW should be directed to either the

Air Force Small Business Office (SBO) or SASPO.

4. TECHNICAL DATA REQUEST

4.1. Requests related to any repair announcement should be submitted to the Point of

Contact as directed in the announcement.

4.2. If no repair announcement exists, requests should be submitted to the Tinker Technical

Orders Sales Office at the following address/email:

AFLCMC/LZPTP

Technical Orders Sales

7851 Arnold Ave. Bldg. 3, Rm. 205

Tinker AFB, OK 73145

Email: aflcmc.ezgtp.pubsale@us.af.mil

4.3. Requests should identify the specific technical documentation being requested, along with the solicitation information (if a repair announcement exists).

https://beta.sam.gov/ http://www.tinker.af.mil/Home/429SCMSSASPO/ mailto:AFLCMC.EZGTP.PUBSALE@US.AF.MIL

Page | 4

4.4. Requests should be made on company letterhead along with an approved DD Form

2345 or Export Control License.

5. FORMAT FOR ALL SUBMITTED DOCUMENTATION

5.1. All financial data must be redacted from submitted documentation.

5.2. Packages should be submitted on a Compact Disk-Recordable (CD-R), Digital Versatile

Disc Recordable (DVD-R), or through an approved government file transfer system, in a

.pdf file format.

5.2.1. The package can be a single .pdf file with indexes linked to each element, or a series of files/folders for each element.

5.2.2. If the PS is submitting Company Profile documents at the same time as a SAR package, the Company Profile documents should be provided in a separate .pdf file and/or in a separate and clearly identified folder.

5.2.3. All documents should be scanned for viruses prior to submission.

5.2.4. If the CD-R is encrypted or password protected, provide a point of contact that can give access to the documentation. Zip files cannot be encrypted.

5.3. Packages submitted on a Compact Disk-Rewritable (CD-RW), Digital Versatile Disc

Rewritable (DVD-RW), or flash drive will not be accepted.

5.4. Company Profile and SAR packages must follow the order called out in Tables 1 and 2.

5.5. For all Company Profile and SAR submissions, a table of contents is expected.

5.6. Certain elements may not be required depending on the circumstances of the submittal. If an element is not applicable, the PS must provide a statement explaining why this is the case. Do not leave any element blank.

6. USE OF PROPRIETARY DATA

6.1. The PS is not to utilize intellectual property (IP) of any third parties without appropriate authorization of the IP owner. The PS is cautioned that no part of the government RQR is intended to endorse or encourage the improper use of IP developed by the Original

Equipment Manufacturer (OEM) or any other third party.

Page | 5

7. COMPANY PROFILE

Note: Initial submission of a Company Profile should include all of the requirements listed in Table

1 and described in Elements 1-9. Company Profiles can be submitted at any time, standalone or in conjunction with a SAR. All information provided in the Company Profile may be kept by the

ESA for use in future SAR reviews. A Company Profile is required for each unique CAGE code.

Company Profile Requirements

ELEMENT 1. Company Brochure/Website

ELEMENT 2. Quality Assurance Certificate (QAC)

ELEMENT 3. Self-Assessment Checklist (SAC)

ELEMENT 4. Quality Assurance System (QAS) Manual

ELEMENT 5. Equipment List

ELEMENT 6. DD Form 2345 or Export Control License

ELEMENT 7. Quality History

ELEMENT 8. Significant Industrial Process (SIP) Certifications

ELEMENT 9. Sub-Tier Supplier Info.

1. List of all Sub-Tier Suppliers (STS)

2. All STS Quality Assurance Certifications

3. Any STS Significant Industrial Process Certifications

Table 1. Company Profile Requirements

7.1. Element 1, COMPANY BROCHURE/WEBSITE

7.1.1. Provide a company brochure and/or website.

7.2. Element 2, QUALITY ASSURANCE CERTIFICATE (QAC)

7.2.1. Provide one of the following QAC with a valid expiration date: ISO 9001, AS9100, AS9110, or NATO AQAP-2070.

7.3. Element 3, SELF-ASSESSMENT CHECKLIST (SAC)

7.3.1. The PS must complete and submit a SAC (Appendix A).

7.3.2. The SAC must be signed by an authorized binding company official (i.e. President, Owner, or Facility General Manager).

7.3.3. If artifacts are used to support any of the items on the checklist, they can be attached to the checklist. However, not all items require artifacts.

Page | 6

7.4. Element 4, QUALITY ASSURANCE SYSTEM (QAS) MANUAL

7.4.1. Provide a copy of the PS’s QAS manual and all supporting/referenced documentation.

7.5. Element 5, EQUIPMENT LIST

7.5.1. Provide a complete list of all equipment owned and used for the manufacturing and repair of parts by the PS.

7.6. Element 6, DD FORM 2345 OR EXPORT CONTROL LICENSE

7.6.1. If located within the United States or Canada, provide a copy of the PS’s DD Form

2345 with a valid expiration date.

7.6.2. If not located within the United States or Canada, provide a copy of the PS’s

Export Control License with a valid expiration date.

7.7. Element 7, QUALITY HISTORY

Note: Nonconformance is not necessarily perceived as an increase in risk when considering source approval. Identification of nonconformance can illustrate a successful quality assurance program.

7.7.1. Provide a PS quality history summary of Deficiency Reports (DR) experienced for the last 36 months including but not limited to: internal deficiencies, commercial deficiencies, FAA Service Bulletins, Maintenance Review Board (MRB) actions, Quality Deficiency Reports (QDR), Laboratory Quality Review Orders (LQRO), Offeror Report of Nonconformance (ORON), Supplier Reports of Non-conformance (SRON), Material Deficiency Reports (MDR), statistical reports of nonconformance and nonconforming material rejection reports. If the PS facilities have not experienced any quality deficiencies within the last 36 months, provide a document stating as such.

7.7.1.1. If government source inspections were conducted, the Government Quality

Assurance Representative will coordinate on the summary. Otherwise, an authorized binding company official (i.e. President, Facility General

Manager, or Quality Assurance Manager) must coordinate on the summary.

7.7.1.2. The summary will include the following data: part number, nomenclature, feature, deficiency, quantity, date, and corrective action.

Page | 7

7.7.2. Provide an example corrective action request and corrective action plan or resolution for an identified deficiency, if one exists.

Note: Elements 8 and 9 may be reviewed during the SAR, SRR, and PCR evaluation processes. If the PS claims the use of a SIP or STS in any of these requests, the referenced SIP or STS must be included in, or added to the Company Profile at that time.

7.8. Element 8, SIGNIFICANT INDUSTRIAL PROCESS (SIP) CERTIFICATIONS

7.8.1. Provide any SIP certifications possessed by the PS with a valid expiration date.

7.8.2. SIP certification is required for those processes denoted by grey highlight in

Appendix B. Methods of certification include:

7.8.2.1. National Aerospace & Defense Contractors Accreditation Program

(NADCAP) certification.

7.8.2.2. OEM Certification and/or audit.

7.8.2.3. Department of Defense (Air Force, DCMA, Navy, or Army) certification and/or audit.

7.8.2.4. Other external audit and/or certification.

7.8.2.4.1. Requires the submission of documents showing the process and procedure used for certification to be reviewed by the ESA in order to determine acceptability of alternative certification.

7.9. Element 9, SUB-TIER SUPPLIER (STS) INFORMATION

7.9.1. Provide a complete list of all STS that the PS is currently using for government contracts, or may use in future source approval requests. List must include the

STS company name and CAGE code.

7.9.2. For each STS, provide one of the following QAC with a valid expiration date: ISO

9001, AS9100, AS9110, NATO AQAP-2070, or Aerospace Quality System (AQS)

NADCAP.

7.9.3. Provide any SIP certifications possessed by each STS listed, with a valid expiration date. See Section 7.8.2 for requirements.

Page | 8

7.10. COMPANY PROFILE EVALUATION

Note: The Company Profile does not have an inherent expiration date. However, elements within the profile do expire and must be updated to maintain a valid Company Profile.

7.10.1. The initial review of the Company Profile includes the examination of all elements described in sections 7.1-7.7.

7.10.2. During the review of any future SAR, SRR, or PCR submitted by the PS, the

Company Profile will be reviewed in order to determine if the following requirements are met:

7.10.2.1. All certificates must not be expired.

7.10.2.1.1. Elements 2 and 6 have inherent expiration dates that, if expired, must be renewed before source approval status can be granted.

7.10.2.1.2. If a SIP requiring certification is identified in the request, a valid certificate must be included in either Elements 8 or 9.

7.10.2.2. Any STS identified in the request must be included in Element 9 with a valid

QAC provided.

7.10.3. If any deficiency in the Company Profile is identified at the time of review, the PS may be issued a conditional approval letter pending resolution of these issues.

See section 10 for details on corrective actions.

7.11. COMPANY PROFILE AMENDMENTS

Note: It is encouraged for the PS to maintain a valid and up to date Company Profile at all times in order to expedite the SAR evaluation process.

7.11.1. At any time, the PS may submit amendments or updates to the Company Profile.

7.11.1.1. Common updates include: Replacing expired certificates (QAC, SIP, DD

Form 2345), adding a new STS, or notification of a significant change to any element of the Company Profile.

7.11.2. Company Profile amendments can be submitted per section 9.

7.11.3. If the PS is bought or sold the PS must submit a novation letter detailing the specifics of this change in company makeup/structure.

Page | 9

8. SOURCE APPROVAL REQUEST (SAR)

Note: Any PS seeking source approval should have a valid Company Profile on record with the

ESA. If one does not exist, the PS cannot be awarded source approval. See section 7 for details.

8.1. SAR Categories Determination

8.1.1. CATEGORY I (Actual Item)

8.1.1.1. This category covers PS who repair the exact subject item, using OEM technical data, for the prime contractor, OEM, DOD, civil agency, foreign government, or the civil sector under Federal Aviation Administration

(FAA).

8.1.2. CATEGORY II (Similar Item)

8.1.2.1. This category covers PS who have not previously repaired the exact subject item, but have repaired other items similar in material, coatings, design features, industrial processes, etc. for the prime contractor, OEM, DOD, civil agency, foreign government, or the civil sector under FAA. Multiple similar items may be used to demonstrate relevant experience. Similarity is not limited to aerospace applications.

8.1.3. CATEGORY IV (Pre-Developed Repair)

8.1.3.1. This category covers unsolicited SAR submittals by PSs who have a previously developed repair that has: been fully validated and verified, successfully performed on regular production parts, and those parts that have undergone the repair have had sufficient operational experience, including either AMT (Accelerated Mission Testing) or field operational use.

This category will require all elements of a SAR Package and any additional information as determined by the ESA.

8.1.4. CATEGORY V (Developing Repair)

8.1.4.1. This category covers the PSs who have a repair, or could develop a repair, that will satisfy the need of the USAF in accordance with an advertised requirement. PS approval of a Category V SAR may still require repair verification, validation, and testing prior to complete approval of PS as an approved source. This category will require all elements of a SAR Package and any additional information as determined by the ESA.

Page | 10

Note: Category III (No Experience) SARs as defined by the AFMCI 21-112 are not covered by this

QR document. Category III SARs submitted under this QR will not be evaluated.

8.2. A SAR consists of two (2) packages of information:

8.2.1. SUBJECT ITEM PACKAGE (Elements A-I)

8.2.1.1. Includes all of the required engineering data, proposed repair plan, and other legal documents required to repair the subject item.

8.2.2. DEMONSTRATION PACKAGE (Elements J-M)

8.2.2.1. Demonstrates that the PS has recently repaired and delivered either the subject item, or part(s) of similar complexity compared to the subject item.

8.2.2.1.1. For Category II SARs, if more than one similar item is required to demonstrate relevant experience, the PS must submit a demonstration package for each unique similar item.

8.3. ASSEMBLY SAR REQUIREMENTS

8.3.1. Any SAR package submitted for an assembly, module, or whole engine must meet all of the additional requirements called out in Appendix D. Submit the source of supply matrix in Element A along with the cover letter.

8.4. SAR WAIVERS

8.4.1. The ESA may decide to waive certain requirements in special circumstances. If the

PS has a letter from the ESA waiving them of certain SAR requirements, provide this letter in place of said requirements.

Section Element Title

Subject Item

Package

A Cover Letter

Engineering Data B Subject Item Technical Data

Repair Plan

C Proposed Production Documents

D Sub-Tier Supplier (STS) List

E Significant Industrial Processes (SIP)

F Calibrated Equipment List

Licensing/Legal

Documents

G Technical Data Rights Certification Statement

H License Agreements

I Government Quality Assurance Compliance

Demonstration Package

J Similarities/Differences Summary*

K Similar Item Technical Data*

L Demonstration Production Documents

M Purchase Orders and Shipping Documents

Table 2. SAR Requirements Outline *N/A for Category I SARs

Page | 11

8.5. Element A, COVER LETTER

8.5.1. Provide a cover letter (Appendix C).

8.5.2. For assemblies, modules or whole engine SAR packages provide the Source of

Supply Matrix (Appendix D).

8.6. Element B, SUBJECT ITEM TECHNICAL DATA

8.6.1. Provide the subject item Repair Data List (RDL).

8.6.1.1. The RDL is the complete list of all technical data required to repair an item.

This may include Technical Orders (T.O.), specifications, parts lists, etc.

8.6.2. Provide the latest legible revision of all technical data listed on the RDL.

8.6.2.1. For specifications, only the title page is required.

8.6.2.2. Proprietary technical data may be redacted to only reveal the T.O./ specification number, title, revision, and proprietary statement.

8.6.3. Validation/Verification Testing (for Category IV and V SARs only)

8.6.3.1. Provide proposed repair technical data.

8.6.3.2. Provide all available usage history for repaired subject item parts.

8.6.3.3. Submit all part specific qualification and validation/verification test results for the subject item to include: analysis, bench, and/or accelerated mission testing results.

8.7. Element C, PROPOSED PRODUCTION DOCUMENTS

Note: Proposed Production Documents consist of Travelers, Process Operation Sheets (POS) and

Inspection Method Sheets (IMS). Together, these documents must demonstrate that the PS has an adequate repair plan and that traceability of the work being performed is achieved.

8.7.1. All Proposed Production Documents must meet the following requirements:

8.7.1.1. Must be created and owned by the PS.

8.7.1.2. Must include any and all proprietary production documents.

Page | 12

8.7.1.2.1. The process description may be redacted for proprietary processes.

8.7.1.3. Must establish traceability.

8.7.1.3.1. Proper traceability connects the work being performed to the facility, performing operator, specific part, and the date that the work is being performed.

8.7.1.3.2. An example of adequate traceability is the use of page numbers along with a unique document number that is present on each page. On the first page of the document, the date, company name, cage code is present, and the travelers have stamp blocks that allow the operator to indicate the work that is accomplished by the specific operator.

8.7.1.4. Any sub-vended process listed must identify the STS by name and CAGE at each applicable operational step with clearly identified process or procedure.

8.7.1.4.1. Any STS referenced in the production documents must be included in

Element D, and the PS Company Profile.

8.7.2. TRAVELERS

8.7.2.1. Travelers are a detailed step-by-step account of the proper sequenced procedures necessary to repair the subject item.

8.7.2.2. Must include the following:

8.7.2.2.1. The operation number, process description, location, software data file name, etc. necessary to control the repair operations.

8.7.2.2.2. Signature blocks for in-process operator and/or inspector signing or stamping.

8.7.2.2.3. Tracked disposition of all parts during the entire repair operation to include rejects and laboratory samples.

8.7.2.2.4. References to specific IMS or POS in applicable steps.

Note: Travelers enclosed in this section are not to be considered a replacement for detailed

Process Operation Sheets (POS). Lack of detailed POS pertaining to repair may be cause for disapproval of the PS’s SAR.

Page | 13

8.7.3. PROCESS OPERATION SHEETS (POS)

8.7.3.1. POS are a detailed description of the process being performed.

8.7.3.2. POS should include an identification of the equipment/tooling used in the process, material handling procedures, set-up procedures, necessary safety precautions, any process specific drawings/graphics and a description of the in-process parameters used (i.e. speed and feed rates).

8.7.4. INSPECTION METHOD SHEETS (IMS)

8.7.4.1. IMS are a detailed step-by-step account of the proper sequenced procedures necessary to inspect the subject item.

8.7.4.2. Must include part number(s), exact dimensions and proper units.

8.7.4.3. Pass/Fail dimensions are not acceptable, except when using a part specific

“go-no-go” gauge. This type of gauge must be included in Element F.

8.7.4.4. If a sampling plan is used, provide the sampling plan to be reviewed.

8.8. Element D, SUB-TIER SUPPLIER (STS) LIST

Note: All STS identified in this section must be included in the PS Company Profile, or the SAR will not be approved until the issue is resolved. If a new STS must be added to the PS Company Profile, submit a Company Profile amendment per sections 7.9 and 7.11 of this document.

8.8.1. Provide a matrix, Table 3, with the CAGE, Company Name, and a short description of any work being performed by STS.

Sub-Tier Suppliers Used to Repair Subject Item

CAGE: Company Name: Description of support:

XXXXX Example Company #1 Provides raw material

YYYYY Example Company #2 Performs SIP for the PS (See Element E)

Table 3. Example of Sub-Tier Supplier Matrix

Page | 14

8.9. Element E, SIGNIFICANT INDUSTRIAL PROCESSES (SIP)

Note: Any SIP that requires quality certification, identified in this section, must be included in the

PS Company Profile or the SAR will not be approved until the issue is resolved. If a new SIP certification must be added to the PS Company Profile, submit a Company Profile amendment per sections 7.8 and 7.11 of this document.

8.9.1. Provide a matrix (Appendix B) indicating the performing cage code (PS or STS) for any and all SIP performed during the repair of the subject item.

8.10. Element F, CALIBRATED EQUIPMENT LIST

8.10.1. Provide a matrix listing all equipment/tooling requiring calibration to include:

part number, serial number, location, and date of calibration and expiration for each item used in the repair of the subject item.

8.10.1.1. This includes any “go-no-go” gauges referenced in section 8.7.4.

8.11. Element G, TECHNICAL DATA RIGHTS CERTIFICATION STATEMENT

8.11.1. The PS must provide a certification of rights to use technical data in the format and wording provided in Appendix E, signed on company letterhead by an authorized binding company official (i.e. President, Owner, or Facility General

Manager).

8.11.2. This Certificate states that the technical data was obtained by legal means and the company has the rights to use the data supplied in the SAR for repair purposes.

8.11.3. It is acceptable for the certificate to address multiple PN/NSN on a single certificate.

8.12. Element H, LICENSE AGREEMENTS

8.12.1. For an item where proprietary data is used, or with an RMSC code of V, provide an ownership statement or a copy of the licensee agreement between the PS and the data owner.

8.12.2. If a STS owns a proprietary process, the PS will provide a letter of support from the STS. The letter should state the duration of the proprietary process support, availability and capacity.

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8.12.3. MASTER TOOLING CERTIFICATION

8.12.3.1. Provide certification of the right to use, and access the following, as applicable to the latest item technical data and/or drawing(s) required for repair: any required master tooling, special tooling/test equipment, mylars

(stable base drawings), glass layout, loft data, and contour data.

8.13. Element I, GOVERNMENT QUALITY ASSURANCE COMPLIANCE

8.13.1. Provide a statement that the PS will comply with all government imposed quality assurance provisions, testing requirements, etc. as identified in the contract for the subject item.

Note: For Category I SAR submittals, Elements J and K are not required.

Note: For Category II SAR submittals, if more than one similar item is required to demonstrate relevant experience, multiple demonstration packages consisting of elements J-M must be submitted.

8.14. Element J, SIMILARITIES AND DIFFERENCES BETWEEN SUBJECT AND SIMILAR ITEM(S)

8.14.1. Provide a comparison matrix (Appendix F) identifying the specific similarities and differences in materials, coatings, design features, industrial processes, etc.

between the subject and similar item(s).

8.14.1.1. If more than one similar item is being used to demonstrate relevant experience, the comparison matrix should include a column for each item being compared in a single matrix. Provide a copy of this matrix in each demonstration package submitted.

8.15. Element K, SIMILAR ITEM TECHNICAL DATA

8.15.1. Provide all technical data used in the repair of the similar item.

8.16. Element L, DEMONSTRATION PRODUCTION DOCUMENTS

8.16.1. Provide copies of all demonstration travelers, POS, and IMS used in the repair of the demonstration item. Blank documents do not meet this requirement.

8.17. Element M, PURCHASE ORDERS AND SHIPPING DOCUMENTS

8.17.1. Provide copies of the purchase orders and shipping documents that demonstrate that the PS repaired and delivered the demonstration item.

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8.17.1.1. These documents must be from the same contract as the demonstration production documents provided in Element L.

8.17.1.2. Contracts must be with the Prime/OEM, DOD, foreign government, or other commercial customers.

8.17.1.3. These documents must be from a date within three (3) years for CSI, and seven (7) years for CAI, as evidenced by the latest shipping document provided. The threshold will be evaluated against the date that the SBO receives the SAR.

8.17.1.3.1. Highlight the date on all documents in this section.

8.17.1.4. All financial information must be removed, else the SAR may be returned.

8.17.1.5. If a contract was terminated, state the reason for the termination.

9. DOCUMENT SUBMITTAL

9.1. If the part is AF managed, documents should be submitted to:

AFSC/SB

Solicitation Number: (If known)

3001 Staff Drive, Suite 1AG85A

Tinker AFB, OK 73145-3009

Email: afsc.sb.workflow@us.af.mil

9.2. If the part is DLA managed, documents…