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MXG Lab Consolidation - Pre-Engineered Office & Technical Space
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Specification for Pre-Engineered Office & Technical Space For the United States Air Force 24 August 2017

Contents

1.0Scope & Purpose4
1.2Design Constraints4
1.2.1Quality Assurance4
1.2.1Site Restrictions5
1.2.2Sanitary Facilities5
1.2.3Barriers and Barricades5
1.2.4Storage Area5
1.2.5Field Offices and Sheds5
1.2.6Use of Premises5
1.2.7Government-Furnished Items5
1.2.8Special Conditions5
1.2.9Smoking Prohibition6
1.3Gray Area Description6
1.4Lab Space Layout8
2.0General Space & Materials Requirements8
2.1Walls8
2.2Doors8
2.3Ceiling8
2.4Grounding & Grounding Bar8
2.5Flooring9
2.6Lighting9
2.7Electrical9
2.8HVAC9
2.9Plumbing9
2.10GPS Signal Distribution System9
2.11Hangar Cabling Access10
3.0Specific Area Utility Requirements10
3.1Calibration (Cal) Lab10
3.1.aCal Lab Utility Requirements10
3.1.1Environmental Chamber Lab11
3.1.2Tinius Lab11
3.1.3Rate Table Lab12
3.1.4Pump Room12
3.1.5Screen Room12
3.2PCB Fabrication Lab13
3.2.1Photo Dark Room Lab13
3.2.2Fabrication Lab13
3.2.3Hand Solder Lab13
3.2.4Automated Solder Lab13
3.2.5Service Area14
3.3Second Floor Mezzanine Office and Lab Space14
3.3.1Cal Lab Overflow14
3.3.2Data Server Lab14
3.3.3Conference Room14
3.3.4Office Space15
3.3.5Electrical Mezzanine15
3.3.6Power Supply, Breathe-Air Tank Room15
4.0Equipment Relocation List15
4.1Calibration Lab Equipment16
4.2Pump Room Equipment17
4.3Rate Table Lab18
4.4Tinius Lab18
4.5Environmental Chamber Lab18
4.6Diagnostics Lab Area19
4.7PCB Fabrication Lab19
4.7.1Photo Dark Room Lab19
4.7.2Fabrication Room20
4.7.3Hand Solder Room21
4.7.4Automated Solder Room21
4.7.5Inspection and Storage Area21
4.8Data Server Lab Equipment22
4.9Power Supply, Breathe-Air Utility Room22

1.0 Scope & Purpose

This specification covers all requirements for the fabrication and installation of a turn-key, complete, and useable pre-engineered office and technical space structure to be located in building 1600, Edwards Air Force Base.

Provide and install modular spaces in accordance with the detailed floor plan and requirements detailed later in this document. The modular space is to be located in what is known as the “Gray Area” of building 1600. The exact location of the modular space shall be provided by the 412th MXG facilities office prior to installation at 300 E. Yeager Blvd, Bldg 1600, Edwards AFB, CA 93524. (661) 277-4977.

1.1 Design & Fabrication

Design and fabrication materials shall be in compliance with the Uniform Building Code, the Uniform Mechanical Code, Uniform Fire Code, NFPA, National Electric Code, the American Institute of Steel Construction, and Factory Mutual Laboratory. Contractor shall be responsible for conforming to all Federal and Cal OSHA Regulations.

Pre-engineered offices shall be designed in accordance with UBC requirements for Seismic Zone 4 requirements and lateral loading.

Structural design drawings shall be developed by the contractor to meet the requirements of this document. Structural calculations shall be prepared by a California State Licensed Structural Engineer and calculations shall be shown on all shop drawings with engineers’ stamp and signature.

1.2 Design Constraints

The gray area is an open space within building 1600 that shares 1 wall with the building 1600 hangar. Its dimensions are nominally 96’ in length by 86’ in width. The open vertical height of the space is nominally 18.25’. This height represents the distance between the slab and the bottom of roof truss structure of building 1600.

The contractor shall utilize the floor plan layout provided with this document as a guideline for creating office and technical spaces. General requirements as well as specific requirements as they apply to each space are listed below. Measurements in this document package are approximate, the contractor is responsible for fully surveying the area prior to creating a design.

There is a pre-existing mezzanine containing electrical distribution panels and transformers that shall be either built around or incorporated into the design. The mezzanine must remain where it is located and electrical conduit leading into or out of the mezzanine cannot be interfered with. The exception to this is the local house lights breaker panel located on the ground level access point to the mezzanine. This panel shall be relocated.

The space to be built is to be both a 1 level structure and a 2 level structure, as detailed in the included layout. In general, ceiling height for the 2 level area shall be 8 feet for both levels, and ceiling height for the 1 level area shall be 12 feet.

1.2.1 Quality Assurance

For installation of pre-engineered modular offices, use only personnel who are thoroughly trained and experienced in skills involved, and who are completely familiar with the manufacturer’s recommended methods of installation. Comply with industry, trade, and federal standards, except when more restrictive tolerance or specified requirements indicate more rigid standards or more precise workmanship.

1.1 1.2

1.2.1 Site Restrictions

Building 1600 is located on the flight line at Edwards AFB, California. Contact the 412th MXG Facilities at 300 E. Yeager Blvd, (661-277-4977), prior to installation.

1.2.2 Sanitary Facilities

Existing facilities may be used.

1.2.3 Barriers and Barricades

Contractor shall be solely responsible for furnishing, erecting, maintaining, and removing all protective barriers, signs, temporary lighting, etc., required for protection of persons and property. No open flame devices of any type shall be permitted.

The contractor shall provide barriers as required to prevent public entry to installation areas and to protect existing facilities and adjacent properties from damage from installation operations.

1.2.4 Storage Area

All materials may be stored within building complex during construction but must be maintained by the contractor at their expense.

1.2.5 Field Offices and Sheds

If deemed necessary, the contractor may request approval to install a portable field office and storage sheds for tools, equipment, and material at their own expense. The contractor may provide security for these spaces, at their own expense.

Portable structures used by the contractor as field offices and storage sheds shall comply with all the base fire and safety regulations. If violations of these regulations are identified, the contractor shall, upon notification of violation, remove such portable structures from the base at their own expense.

The contractor shall remove any temporary materials, equipment, services, and temporary facilities prior to final payment.

The contractor shall clean and repair any damage cause by installation or use of temporary facilities.

1.2.6 Use of Premises

During the contract performance period, the surrounding facilities will be occupied.

1.2.7 Government-Furnished Items

Water and electricity will be furnished to the contractor by the Government from the Government’s existing outlets. Utilities will be furnished at no cost to the contractor. All utility hook-ups and disconnects (electricity and water) shall be the responsibility of the contractor at their own expense.

1.2.8 Special Conditions

Work shall be performed during the hours of 7:30 am to 4:30 pm, Monday through Friday, except on federal holidays.

1.2.9 Smoking Prohibition

Smoking and the use of vaporizers is not permitted inside Air Force facilities. Utilize designated smoking areas only.

1.3 Gray Area Description

Figures 1 and 2 below show the general dimensions (length, width, height) of the Gray Area, as well as some pertinent information regarding permanent building structure that resides within the area that must be built around or incorporated into the design. These features are the electrical mezzanine, suspended from the roof trusses, the hangar wall, and two vertical support pillars.

Figure 1: Gray Area - Top Down View

Figure 2: Gray Area - Vertical Clearance

1.4 Lab Space Layout

As previously stated, the structure to be designed is both a single level and multi-level (2) structure. Please see attachments for details.

2.0General Space & Materials Requirements
2.1Walls

Wall panels shall be 3 inches thick and conform to all applicable building and fire codes. Wall studs shall be either steel or aluminum with removable cover plates for easy wiring on both sides. Studs shall permit the installation of electrical service vertically and accept standard 2"x4"x2" deep electrical boxes. The space to be constructed is divided into a 2 level section and a single level section. Wall height for the 2 level section shall be 8’. Wall height for the single level section shall be at a minimum 15’ in height.

2.2 Doors

The existing fire doors between the hangar and the lab area shall not be removed nor interfered with.

Any door denoted as a “standard door” in this document shall be specified as follows:

· Standard width 3’6” x 6’8” doors for each side.

· Insulated (R-12) 26 gauge steel.

· Doors shall be pre-hung in 18-gauge steel, weather stripped door frame.

Any doors denoted as “double doors” in this document shall be specified as follows:

· Each door and door frame shall adhere to the specifications listed above.

· Each door shall be hinged on the outside of the door frame.

· Removable deadbolt post to allow for ingress and egress of large equipment.

The contractor shall install 1 large, wide, roll-aside door as denoted in the drawing. The available access area through this portal shall be 14’ high by 8’ wide.

2.3 Ceiling

Ceiling shall be suspended 2’x4’ white enamel T-bar grid and shall be insulated and have 2’x4’ recessed LED lighting. Lay-in ceiling tiles shall be 5/8” mineral fiberboard and be standard commercial grade.

2.4 Grounding & Grounding Bar

A single common Earth ground is required for all test equipment, workbenches, and the ESD flooring. This shall be accomplished by utilizing .25”x2” copper bar stock mounted along the walls in each lab on the ground floor, electrically insulated from the building structure. In addition to the grounding bar located around the interior perimeter, grounding bar shall be located where special lab power drops from the ceiling in the interior spaces away from the walls. Separate pieces of bar stock shall be interconnected using appropriately gauged, insulated, wire such that there are no ground loops. The grounding system shall be grounded to a single, permanent Earth ground.

2.5 Flooring

Flooring on the ground floor is to be static dissipative tile throughout. Tile is to meet or exceed the specifications in the ANSI/UL 779 Standard for Electrically Conductive Floorings. Flooring tile shall be connected to the common ground (grounding bar) as required by the specifications of the ESD flooring.

Flooring for the second floor office space area shall be standard office carpeting over tongue & groove, structural grade, 1 1/8" inch plywood subflooring. Subfloor shall be glued down to the framing C/D exterior glue and screwed down.

There is no requirement for a raised floor anywhere in the space.

2.6 Lighting

Lighting shall be LED based throughout. Fixtures shall be recessed where possible and placed at a minimum of every 8 feet. Lighting for all lab spaces shall be dimmable via room light switches.

2.7 Electrical

Standard 115VAC, 15A wall power receptacles shall be provided at a minimum of every 8 feet. These receptacles shall be recessed into wall studs and wired from above.

All power is at 60Hz unless otherwise noted.

All electrical requirements listed in the specific space requirements below are in addition to these requirements.

2.8 HVAC

Provide wet pipe fire sprinkler system, fire alarm panel, horns, and strobes as required.

The second floor office and lab areas shall be centrally heated and cooled via appropriately sized HVAC system adequate to maintain 72 (+- 10%) degrees F for the entire space regardless of other environmental factors.

Each lab space requires individual control of the temperature environment within the space. Temperature shall be maintained at 72°F +/-6°F unless otherwise specified below. Relative humidity is to be maintained between 20% and 40%. The dark room space must be maintained at a temperature no greater than 68 degrees F.

Wall mounted air conditioners do not provide adequate cooling and shall not be used. HVAC must be provided in a centralized manner utilizing 1 or more heavy-duty, larger, units. Ducting to be routed as necessary, to include ducting runners through the 2nd floor space to the ground floor, to achieve desired capability.

2.9 Plumbing

Drainage and hot/cold water supplies are required on the ground level for the Environmental Chamber, as well as two separate sinks located in the Laser/Laminator/Router room and the Dark Room. Drains shall be connected to the main building drainage in the most cost effective manner.

2.10 GPS Signal Distribution System

A GPS signal acquisition and distribution system is required for the lab complex. This system shall consist interface with the existing GPS antenna located on the roof of the main hangar of building 1600. All RF cabling from the antenna to the lab area shall be installed, repaired, or replaced such that a clean GPS signal acquisition can be achieved and maintained within the lab. GPS signal shall be divided and distributed throughout the lab to various locations delineated by the layout diagram. Standard timing and reference signals shall be generated from the GPS signal using COTS time-code generation hardware.

2.11 Hangar Cabling Access

Cable trays shall be mounted at a height of at least 8’ going from the wall adjacent to the hangar and labs. Two cable trays are required, one on each end of the lab space. These cable trays shall extend from the hangar wall and over the walkway on the hangar side. Ports shall be made to allow cables to be passed through the wall.

3.0 Specific Area Utility Requirements

3.1 Calibration (Cal) Lab

As shown in the diagram in section 2 and attachments, the calibration lab is the ground floor space that wraps around the outside of the lab area. It surrounds the PCB fabrication lab on 3 sides. It is an open space in which various lab functions flow into and out of one another.

Though the space is open, the ceiling height for the space transitions from 12 feet to 8 feet depending on the point in space within the lab. As shown in the diagram, the nearest 34 feet to the hangar is the area where the lab space is a single level with 12’ ceiling height. The remaining portion of the lab, as it is located beneath the second floor mezzanine area, has a ceiling height of 8’. A stairway located on the inside of the cal lab shall provide access to the second floor lab and office spaces. The staircase is located within the cal lab and along the wall of the PCB fabrication lab.

3.1.a Cal Lab Utility Requirements The calibration lab utility requirements and locations are depicted in the associated diagram, refer to the following table for further details. All electrical power referenced is single phase, 60Hz, unless otherwise indicated.

Name
Type
Source
Interface
Count
115VAC 20A
Electrical
Main Lab Power Interface
Std 20A Wall Plug (dual)
63
3ph 400Hz 115VAC 30A
Electrical
400Hz Power Supply
Circular 30A Plug (single)
20
28VDC
Electrical
28V Power Supply
TBD
22
26VAC
Electrical
26V Power Supply
LAN(NIPR)
Communications
Building Comm
Cat-5/6 Twisted Pair
23
Phone
Communications
Building Comm
4-wire phone cable
23
125 PSI Shop Air
Compressed Air
Building Air Supply
3/8” Air Interface
17
IRIG-B
Timing
GPS Time Server
Coaxial/Fiber
17
GPS
Geo Positioning
GPS Antenna
Coaxial
17
10 MHz Reference
Timing
GPS Time Server
Coaxial
17
Ground
Electrical Ground
Grounding Bar
Copper Grounding Wire
Cont.
Breathe-Air 3000 PSI
Compressed Air
MAKO Breathe-Air Tanks
High Pressure Tubing
2
3ph 480VAC 60Hz 70A
Electrical
Main Lab Power Interface

Depicted in the diagram is the Full Utility Suite. This is an aggregated list of the utilities and signals most commonly found together within the cal lab. The full utility suite includes the following utilities and signals:

· 115VAC 20AMP Dual Outlet Unit x2

· 115VAC 3 Phase 400Hz 30A

· 28VDC

· 26VAC

· Ground bar connection point

· Shop Air 125 PSI

· Phone/NIPR LAN

· PCM Stream

· IRIG-B

· GPS

· 10 MHz Reference All other utilities for the Cal lab space are individually delineated on the reference diagram.

3.1.1 Environmental Chamber Lab

The Environmental Chamber Lab shall be an enclosure constructed to house the Environmental chamber. This enclosure may be either a wall or heavy curtain. The environmental chamber produces approximately 85dB of audible noise while in operation, the enclosure shall be designed to mitigate this noise. The enclosure must be a minimum of 10’x13’. The environmental chamber requires the following additional utilities to be located within the enclosure:

· 240VAC 3 Phase 60Hz 70A power

· Water conditioner for Environmental chamber meeting the following specs:

· Water must be neither scale forming nor corrosive

· Water must have a specific resistance between 50,000 and 200,000 ohms

· Drainage (sump pump)

· Cold water supply

· 115VAC 20A

· Shop Air, Reduced to 90 PSI

· Grounding bar connection

· Video camera for external monitoring (closed circuit)

· Direct exhaust from the environmental chamber to the outside air

3.1.2 Tinius Lab

The Tinius Lab houses the 30,000 pound Tinius machine and its associated hardware. The Tinius machine is capable of creating high velocity projectiles during operation, though that is not its intent. As such, the Tinus lab shall have reinforced walls and ceiling to protect personnel and contain any projectiles created when materials under test fail. The Tinius lab shall contain the following utilities:

· 115VAC 20A

· Video camera for external monitoring (closed circuit)

· Grounding bar connection

· Ethernet connection from the Tinius machine to the control computer located outside the lab

3.1.3 Rate Table Lab

The rate table lab shall contain the rate table, which exerts forces on test objects by spinning them. The rate table has a possible diameter of 9 feet and shall be mounted to the floor in the center of the rate table lab. Around the outer radius of the rate table arm, a protective enclosure shall be constructed. This protective enclosure shall be circular in nature and strong enough to withstand forces commensurate with objects being ejected from the rate table arm at test velocities. These tolerances are TBD. Required utility hookups in the rate table lab are as follows:

· Grounding bar connection

· 115VAC 20A

· Video camera for external monitoring (camera to be mounted with view of rate table while in operation)

· LAN connection to control computer located outside of the enclosure

3.1.4 Pump Room

The pump room is a space approximately 16’x20’ in size located in the Northeast corner of the lab space. It houses the vacuum pumps necessary for various test equipment used by the cal lab. The pump room has the following utility requirements:

· 14x 115VAC 20A

· 28VDC

· 2x 125 PSI Shop Air Connections

· Grounding bar running the interior perimeter The vacuum pump lines shall be routed through the wall of the room to the collocated test equipment that requires that capability on the opposite side of the wall.

3.1.5 Screen Room

The screen room shall be a pre-fabricated modular enclosure that will be erected within the space after completion of the lab structure. It shall be approximately 16’x24’ in size and shall be approximately 8’ tall. An interface to the lab space fire suppression system shall be made available for the interior of the screen room. The following utilities shall be provided for at the screen room location such that they may be connected when it is erected:

· 115VAC 15A

· 28VDC

3.2 PCB Fabrication Lab

The remainder of the ground floor space within gray area shall be used for the Printed Circuit Board Fabrication lab (fab lab). It shall be approximately 52’x36’ total dimensions and is located along the south central section of the gray area. The cal lab surrounds the fab lab on 3 sides on the ground floor and the second floor space is located above. The space is further divided into several spaces described in sub sections below. Utilities for this space are also described below. See the attached layout drawing for reference on relative location of these spaces.

3.2.1 Photo Dark Room Lab

The photo dark room lab, or dark room, shall be approximately 13.5’x18.5’ in size. The dark room requires the following utilities, review the attached drawing for approximate location and orientation:

· 6x 115VAC 15A

· Individually tunable environmental controls such that the temperature remains below 68 degrees F at all times, with dedicated source and return ventilation

· A sink with hot/cold water hookups and drainage

· Eye wash station adjacent to the sink and connected to the water supply

· In addition to the standard dimmable LED lighting, photo spectrum safe LED lighting fixtures shall also be installed. These lights shall be controlled via their own dimmable switch and circuit.

3.2.2 Fabrication Lab

The fabrication lab space shall be approximately 16.5’x18’ in size. The fabrication lab space requires the following utilities, review the attached drawing for approximate location and orientation:

· 220VAC 20A

· 7x 115VAC 15A

· Sink with hot/cold water hookups

· Eye wash station adjacent to the sink and connected to the water supply

· Dedicated 4” exhaust fan and port directly venting to outside air

· HVAC – standard office specs as listed above

3.2.3 Hand Solder Lab

The hand solder lab shall be approximately 10’x20’ in size. This space requires the following utilities, review the attached drawing for approximate location and orientation:

· 3x 115VAC 15A

· Individual ventilation ports above each solder station

3.2.4 Automated Solder Lab

The automated solder lab shall be approximately 12.5’x28’ in size. This space requires the following utilities, review the attached drawing for approximate location and orientation:

· 2x 220VAC 15A

· 220VAC 3 Phase 60A

· 3x 115VAC 15A

· Sink with hot/cold water hookups

· Eye wash station adjacent to the sink and connected to the water supply

· 2x Compressed air @ 80 PSI

· 2x Dedicated exhaust fan/vents @ a minimum of 400 CFM

3.2.5 Service Area

The service area is a space approximately 15’x15’ in size. This space requires the following utilities, review the attached drawing for approximate location and orientation:

· 7x 115VAC 15A

· 4x NIPRNET LAN/Phone connections

3.3 Second Floor Mezzanine Office and Lab Space

The second floor mezzanine shall have an approximate total size of 96’x52’. It is located above the PCB fabrication lab and portions of the cal lab. It is partitioned into several different spaces including office, conference room, electrical rooms, and labs. All lab and office spaces on the second floor shall have 115VAC 15A power receptacles at a minimum of every 8 feet. These receptacles shall be internally mounted in the walls. Flooring shall be vinyl tile throughout the space.

3.3.1 Cal Lab Overflow

The cal lab overflow is a configurable workspace that shall be approximately 15’x20’ in size, it requires the following additional utilities:

· NIPRNET LAN/Phone

· 28VDC

· 26VAC

· 120VAC 400Hz 3 phase 30A

· Ground bar connection

3.3.2 Data Server Lab

The Data Server Lab space shall be approximately 18’x35’ in size, it requires the following additional utilities:

· 4x NIPRNET LAN/Phone connections

3.3.3 Conference Room

The conference room space shall be approximately 18’x25’ in size. It shall meet the requirements for approved classified discussion only. The conference room requires a vestibule, as depicted in the attached drawings. The conference room shall not store nor shall it process classified data at any time. The conference room requires the following additional utilities:

· 2x 115VAC 15A power receptacles, mounted in the floor in the center of the room

· NIPRNET LAN/Phone connection, mounted in the floor in the center of the room

· An entrance vestibule

· A rotating light, mounted above the exterior vestibule door, to indicate when classified discussions are taking place.

3.3.4 Office Space

The office space shall consist of both cubicles and larger offices. As depicted in the reference attachments, there shall be 17 cubicles constructed in the space. Each cubicle shall be 8’x8’ in size. Electrical outlets for each cubicle shall be integrated into the cubicle assembly. Each cube shall be wired into dedicated 115VAC, 15A circuit breakers. In addition to the power requirements stated above, each cubicle shall be equipped with the following additional utilities:

· NIPRNET LAN/Phone There shall be 3 larger offices collocated with the office space. These offices shall be approximately 8’x13’ in size. The offices have the following additional utility requirements, refer to the attached drawing for further reference:

· NIPRNET LAN/Phone

3.3.5 Electrical Mezzanine

The electrical mezzanine is a pre-existing structure suspended from the roof trusses of building 1600. The mezzanine houses several building transformers and power distribution panels, it shall not be removed. The structure of the mezzanine shall not be altered. Walls, floors and ceilings shall be built around the structure to accommodate adjoining space’s requirements. Note that the elevation of the floor for this mezzanine may be different from the elevation of the floor of the other second floor areas.

3.3.6 Power Supply, Breathe-Air Tank Room

The power supply, breathe-air tank room shall be approximately 18’x15’ in size. This room shall house the MAKO Breath-Air tanks and compressors as well as dedicated lab power supplies. Personnel access shall be through the electrical distribution mezzanine adjacent to this space. The elevation of the floor shall be the same as the other lab/office spaces of the second floor. A double door to outside of the lab area is depicted on the attached drawing, this is for the loading and unloading of equipment in this room via lift and shall not be used for personnel access. Power supplies located in this room provide power for the following power receptacles located throughout the lab spaces:

· 120VAC 3 phase 400Hz 30A

· 28VDC

· 26VAC

The above receptacles located in the lab spaces shall be wired to these power supplies or appropriate, associated circuit breaker panels to the proper power supply located in this room. To provide source power to these power supplies, the following additional utilities are required:

· 115VAC, 15A

· 120VAC or 220VAC 3 phase

4.0 Equipment Relocation List

The contractor shall relocate existing lab support equipment to the new lab space once construction is complete. Existing lab equipment can be found in multiple locations within building 1600 and elsewhere and is denoted by the following tables. Contractor shall defer to ENI oversight when relocating equipment for specific layout and orientation.

4.1 Calibration Lab Equipment

The following equipment shall be relocated from Module 510, building 1600.

Name
Dimensions (LxWxH)
Qty.
Power
Storage Cabinets
48”x24”x72”
7
N/A
Conference Table
48”x96”x40”
1
N/A
Guest Test Benches
96”x30”x48”
2
115VAC, 15A

Notes and Additional Requirements:

· Connection to grounding bar.

· Full Utility Suite

Test Benches
Various
12
115VAC, 15A

Notes and Additional Requirements:

· Connection to grounding bar.

· Full Utility Suite.

· Quantity includes corner benches.

Lista Storage Bins
36”x24”x60”
5
N/A
Hot Bench Systems Integration Area
10’x10’
1
115VAC, 15A

Notes and Additional Requirements:

· Connection to grounding bar.

· Also includes 1 19” rack.

2500# Tinius
Bench Top
1
115VAC, 15A
Dead Weight Station
10’x10’
1
115VAC, 15A

Notes and Additional Requirements:

Thermotron
Bench Top
1
115VAC, 15A
Rate Table Control PC
Bench Top
1
115VAC, 15A
Tinius Control PC
Bench Top
1
115VAC, 15A
Ruska Air Calibration Devices
24”x24”x48”
2
115VAC, 15A

Notes and Additional Requirements:

· Air lines are routed through the adjacent wall from the pumps.

Rate Table Monitor
Bench Top
1
115VAC, 15A

Notes and Additional Requirements:

· Coaxial connection to rate table monitor camera.

Tinius Monitor
Bench Top
1
115VAC, 15A

Notes and Additional Requirements:

· Coaxial connection to Tinius monitor camera.

Vibration Table
60”x48”x30”
1
115VAC, 15A
Ruska Air Calibration Bench
72”x36”
2
115VAC, 15A
Miscellaneous 19” Racks
21”x36”
3
115VAC, 15A
Bookshelves
Various
2
N/A
Pressure Test Bench & Rack
Various
3
115VAC, 15A

Notes and Additional Requirements:

· Setup includes a workbench and the test rack.

4.2 Pump Room Equipment

The following equipment shall be relocated from Module 510, building 1600.

Name
Dimensions (LxWxH)
Qty.
Power
Calibration lab pumps and compressors
96”x36”
1
115VAC, 15A

Notes and Additional Requirements:

· Air lines are routed through the adjacent wall to the calibration/test equipment in the most efficient way possible.

· Relocate a total of 9 pumps including the shelving assembly.

Vice Bench
72”x36”
1
N/A
ESD Bench
96”x36”
1
See Req.

Notes and Additional Requirements:

· Full Utility Suite

High Precision Bath
24”x24”
3
115VAC, 15A
Power Supply Rack
20”x15”x48”
1
115VAC, 15A
Bookshelf
36”x15”x72”
1
N/A

4.3 Rate Table Lab

The rate table shall be relocated from Module 510, building 1600. It shall be bolted to the floor in the center of the lab as depicted in the Contraves 800 Series rate table manual.

Name
Dimensions (LxWxH)
Qty.
Power
Contraves 800 Series Rate Table
N/A
1
115VAC, 15A
Closed Circuit Camera
N/A
1
115VAC, 15A

Notes and Additional Requirements:

· Coaxial connection to rate table monitor.

4.4 Tinius Lab

The 30,000 pound tinius machine shall be relocated from building 3949. This piece of equipment requires special handling as it weighs in excess of 8,000 pounds. Seek supplemental guidance for this specific relocation task.

Name
Dimensions (LxWxH)
Qty.
Power
30,000 Pound Tinius
44”x40”x120”
1
115VAC, 15A
Closed Circuit Camera
N/A
1
115VAC, 15A

Notes and Additional Requirements:

· Coaxial connection to tinus monitor.

· Connection to Tinius control hardware.

Tinius Control Module
N/A
1
115VAC, 15A

Notes and Additional Requirements:

· Connections to tinius machine.

4.5 Environmental Chamber Lab

The environmental chamber shall be relocated from storage within building 1600.

Name
Dimensions (LxWxH)
Qty.
Power
Environmental Test Chamber
87.5”x67”x110”
1
*See Requirement below.

Notes and Additional Requirements:

· Power requirements:

· Dedicated 240VAC, 3 Phase, 60Hz, 70A circuit, directly wired from breaker panel.

· HVAC requirements:

· Dedicated exhaust to outside air.

· Distilled water source

· Drainage

· Shop compressed air.

· The concrete pad for the chamber must be level.

4.6 Diagnostics Lab Area

The diagnostics lab area equipment shall be relocated from Module 521.

Name
Dimensions (LxWxH)
Qty.
Power
ESD Bench
30”x96”

30”x72” x2 30”x60”

Total of 4
115VAC, 15A

Notes and Additional Requirements:

MX45 Power Supply
34.5”x28.75”x50”
1
*See requirement

Notes and Additional Requirements:

· Dedicated 240VAC, 60Hz, 3 Phase, 100A

Cabinets
36”x18”
2
N/A
Bookshelves
48”x12” x2

18”x36” x1

Total 3
N/A
Equipment Racks
26”x30”
2
N/A
Large Equipment Rack
46”x38”
1
N/A
Chest of Drawers
40”x22”

25”x25”

Total 2
N/A
Desk Chairs
N/A
6
N/A

4.7 PCB Fabrication Lab

The PCB Fabrication lab equipment shall be relocated from the 2nd floor of Module 521, building 1600. The new PCB Fabrication lab shall consist of 5 separate areas for the purposes of relocation, with equipment relocated from the area noted above to their respective areas within the greater PCB Fabrication Lab.

4.7.1 Photo Dark Room Lab

Name
Dimensions (LxWxH)
Qty.
Power
NUARC Exposure System
30”x29”x64”
1
115VAC, 15A
Metal Photo Developer
17”x17”x11”
1
115VAC, 15A

Notes and Additional Requirements:

· Must be located near the sink, on the counter top.

Sealant Hot Bath
35”x22”x49”
1
220VAC, 30A

Notes and Additional Requirements:

· A dedicated 30A, 220VAC circuit.

Etcher Bath
24”x22”x18”
1
115VAC, 15A

Notes and Additional Requirements:

· Must be located near the sink, on the counter top.

Metals Storage Cabinet
57”x29”x66”
1
N/A

Notes and Additional Requirements:

· Metals stored in this cabinet must be kept at a temperature no higher than 72 degrees F.

Metal Shears Bench
61”x36”x72”
1
115VAC, 15A

Notes and Additional Requirements:

· The metal shears shall be mounted to this bench.

Metal Sheers
Bench Top
1
N/A

Notes and Additional Requirements:

· Mounted to the metal sheers bench.

Refrigerator
36”x36”x72”
1
115VAC, 15A

Notes and Additional Requirements:

· The metal shears shall be mounted to this bench.

4.7.2 Fabrication Room

Name
Dimensions (LxWxH)
Qty.
Power
Epilog Laser Fusion M2
53”x33”x41”
1
220VAC, 15A

Notes and Additional Requirements:

· Dedicated 220VAC, 15A circular plug electrical circuit.

· Dedicated 4” exhaust ducting directly to the outside air.

· Shop compressed air hookup.

6’ Workbench
72”x31”x30”
5
115VAC, 15A

Notes and Additional Requirements:

LPKF Protomat Router
30”x40”x30”
1
115VAC, 15A

Notes and Additional Requirements:

· Collocated with control computer.

· To reside on workbench.

Dytec Jet Mounter/Laminator
26”x36”x24”
1
115VAC, 15A

Notes and Additional Requirements:

· To reside on workbench.

Large Lista Cabinets
57”x29”x66”
2
N/A

Notes and Additional Requirements:

4.7.3 Hand Solder Room

6’ Workbench
72”x31”x30”
3
115VAC, 15A

Notes and Additional Requirements:

Small Lista Cabinets
24”x30”x42”
4
N/A

Notes and Additional Requirements:

Large Lista Cabinets
57”x29”x66”
2
N/A

Notes and Additional Requirements:

4.7.4 Automated Solder Room

Large ESD Bench
96”x37”x60”
1
115VAC, 15A

Notes and Additional Requirements:

Large Lista Cabinets
57”x29”x66”
2
N/A

Notes and Additional Requirements:

4.7.5 Inspection and Storage Area

Inspection Bench
72”x24”x56”
1
115VAC, 15A

Notes and Additional Requirements:

Large Lista Cabinets
57”x29”x66”
2
N/A

Notes and Additional Requirements:

4.8 Data Server Lab Equipment

The data server lab equipment shall be relocated from the second floor of Module 510, building 1600.

Name
Dimensions (LxWxH)
Qty.
Power
Storage Cabinets
48”x24”x72”
4
N/A
Desks
96”x36”x40”
4
N/A

Requirements:

· These long desks shall hold any and all desktop computers the lab is equipped with.

· 115VAC, 15A power outlets shall be readily available to power up to 20 PCs.

Computers
Bench Top
All
115VAC

Requirements:

· Relocate all lab computer equipment, including input devices, monitors, and printers.

4.9 Power Supply, Breathe-Air Utility Room

The power supply and breathe-air equipment shall be relocated from their current location adjacent to the battery shop, near Module 510, building 1600.

Name
Dimensions (LxWxH)
Qty.
Power
Mako Breathe-Air Compressors
Various
2
115VAC, 15A

Notes and Additional Requirements:

· Air lines are routed through the adjacent wall to the breathe-air test equipment in the most efficient way possible.

Nova Electric Frequency Converter
31.5”x22”x63”
1
3 Phase 115VAC or 220VAC Direct wiring to panel

Notes and Additional Requirements:

· The output of this device powers all the 400Hz receptacles in the lab spaces.

Ectron Model 1500A
20”x20”x6”
1
115VAC, 15A

Notes and Additional Requirements:

· The output of this device powers the 26VAC receptacles in the lab spaces.

28VDC Power Supply/Transformer
24”x15”x30”
1
120VAC direct wiring to panel

Notes and Additional Requirements:

· The output of this device powers all the 28VDC receptacles in the lab spaces.

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File details come from the government source that posted it. Updated .