PWS Wabash Platen Press FY24.docx

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Wabash Platen Press Maintenance for Benet Laboratories, Watervliet, NY for base plus two option years
Solicitation number
W911PT24Q0062
Issued by

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This performance work statement outlines maintenance requirements for a Wabash Platen Press located at Benet Laboratories in Watervliet, New York. The contractor shall provide preventative maintenance and calibration services including calibration of pressure gauges and temperature controls to within +/-1% accuracy, checking platen temperature uniformity and alignment, inspecting and repairing heater wires and hydraulic systems, and addressing any hydraulic leaks. The period of performance on this one-year maintenance contract is from April 1, 2024 through March 31, 2025 with two optional one-year extensions. The technical point of contact is Andrew Littlefield and work will take place at Benet Laboratories, Building 110.

The related federal contract opportunity is a solicitation of services to provide annual maintenance for the Wabash Platen Press in accordance with the attached performance work statement, for the base year plus two option years. The solicitation number is W911PT24Q0062 and is being conducted by the Department of the Army Materiel Command Contracting Command Detroit Arsenal. The procurement is sole source with Wabash MPI and all responsible proposals will be considered.

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Performance Work Statement Wabash Platen Press Model DAG150H

1.Background:
1.1Benet Laboratories requires maintenance of their Wabash Platen Press Model DAG150H-36-C-X in order to accurately fabricate composite components. This system is required to cure / consolidate thermoset and thermoplastic composite materials to shape for fabrication of armament components
2.Applicable Documents: None
3.Scope/Objective:

3.1 Provide non-IT hardware maintenance support for the Wabash Platen Press Model DAG150H-36-C-X, SN 110158.

4.Requirements:
4.1The contractor shall provide preventative maintenance and calibration services to the Wabash Platen Press Model DAG150H-36-C-X, SN 110158 as follows:

4.1.1 Calibration of pressure gauges or digital pressure controls.

4.1.1.1 Ten (10) calibration points over the range of the pressure gauge are checked. The percent error for loads within the loading range of the testing machine shall not exceed +/-1.0% at each testing point. (Wabash procedure E-PR-13)

4.1.2 Calibration of platen temperature controls.

4.1.2.1 Ten (10) calibration points over the range of the temperature controller are checked. The percent error for loads within the temperature range of the testing machine shall not exceed +/-1.0% of span. (Wabash procedure E-PR-29)

4.1.3 Check platen temperature uniformity.

4.1.3.1 Multiple calibration test points over a square area of 1 - 2 inches in from the outer edge of all four (4) sides of the platens are checked. (Wabash procedure E-PR-18)

4.1.4 Align and level platens.

4.1.4.1 Multitude calibration test points over an area between 1-2 inches in from the outer edge of all four (4) sides of the platens are checked. (Wabash procedure E-PR-9)

4.1.5 Check and repair any bad heater lead wires.

4.1.5.1 Service technician shall check and replace any defective heater jumper wires.

4.1.6 Check for any burned out heaters.

4.1.6.1 Service technician shall check for any defective heater by using an ammeter to determine the required amperage that is required for each platen.

4.1.7 Check electrical control for proper operation.

4.1.7.1 Service technician shall check for any malfunction of the control system, by confirming operation with the equipment operator manual.

4.1.8 Check hydraulic system for proper operation.

4.1.8.1 Service technician shall check for any malfunction of the hydraulic system, by confirming operation with the equipment operator manual.

4.1.9 Repair any hydraulic leaks.

4.1.9.1Service technician shall check for and repair any minor hydraulic leaks.
5.QASP:
Performance Objectives
Reference
Acceptable Quality Level (AQL)
Method of Surveillance
Calibration
4.1 – 4.1.2
100%
Planned – Technical POC Review

Preventative Maintenance

4.1.3-4.1.9
98%
Planned – Technical POC Review

6. Special Requirements:

6.1 Information Disclosure: A Certificate of Non-Disclosure shall be signed by all contractor employees working under this effort and returned to the COR prior to award. The contractor shall not release any information or data without the approval of the Government.

7. Period of Performance on this maintenance contract shall be for one year, 1 April 2024 through 31 March 2025 plus two option years.

8.Benet Technical Point of Contact is: Andrew Littlefield
9.Place of Performance is Benet Laboratories, Watevliet Arsenal, BLDG. 110.

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