PWS_Stoplogs_draft_Service.pdf

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Steel Stoplogs and Lifting Beam Services Federal contract opportunity
Solicitation number
PANSPD-21-SS-FDRStoplogs
Issued by
Department of the Army Corps of Engineers Engineering District Sacramento

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PERFORMANCE WORK STATEMENT (PWS)

STEEL STOPLOGS AND LIFTING BEAM

SERVICES - RECEIVE, UNLOAD, INSTALL AND STORE

FOLSOM DAM, CALIFORNIA

1 GENERAL.

This is a services contract to install newly furnished steel stoplogs (a type of bulkhead, see Section 2 for definitions) for use for Folsom Dam construction dewatering activities.

The Government will not exercise any supervision or control over the contract service providers performing the services except for on-site installation and testing. The

Contractor, including subcontractors, is accountable for performance, and is responsible to the Government.

1.1 Description of Services. The Contractor will provide all personnel, equipment, supplies, facilities, transportation, tools, materials, supervision, and other items and non-personnel services necessary to receive, temporarily store, install and fit-test stoplog in existing gate guides slots as defined in this Performance Work Statement (PWS) except for those items specified as Government furnished property and services. The Contractor will perform to the standards in this PWS. All applicable technical manuals, forms, publications, bulletins, directives, specifications, standards, and field procedures guides must be utilized and will be provided, if requested. When a publication provided by the

Government is subsequently revised, supplemented, replaced or rescinded, the

Contractor, upon notification or receipt of it, must comply. The Contractor must correct any Contractor discrepancies noted as authorized by United States Army Corps of

Engineers (USACE), Sacramento District (SPK).

1.2 Background. Folsom Dam and Reservoir are located downstream from the confluence of the north and south forks of the American River located just north of the city of Folsom and about 20 miles northeast of Sacramento. Folsom Reservoir has a capacity of 977,000 acre-feet with a surface area of 11,450 acres at maximum normal water surface elevation.

USACE constructed Folsom Dam and associated and transferred it to the U.S. Bureau of

Reclamation (Reclamation). Construction of the dam was completed in May 1956. For flood flow releases, Folsom Dam has five (5) service radial (Tainter) gates and three (3) emergency release Tainter gates. All gates are approximately the same width and length, and similar heights allowing for six (6) modular stoplog configurations to form one (1) bulkhead that can be used interchangeably.

The Folsom Dam Raise project includes an auxiliary spillway, a 3.5-foot dam raise, raising the reservoir dikes, and ecosystem restoration projects.

To perform Folsom Dam Raise construction activities at the Main Dam portion, stoplogs are required to isolate lake water from the construction zone at the Tainter gates. The newly fabricated stoplogs will fit in the existing gate guide slots but have not been installed yet.

To ensure the delivered stoplogs and lifting beam are immediately available to the future construction contractor, the stoplogs need to be fit tested in gate slots. The lifting beam and stoplogs are designed for installation with an existing 140-ton gantry crane on Folsom Dam or using a mobile crane. This contract only uses mobile crane(s) for installation.

See Attachment 3 Figures and Photos of site location and site conditions. See Attachment 4

Drawings for Stoplogs storage locations and approved haul routes and contractor staging areas.

The lifting beam and stoplogs will be delivered in sets of three delivery vehicles ranging from 1 to 3 days apart to receive on site. Coordination with occur with the fabricator and the

Contracting Officer with advanced notice for planning purposes. A total of six stoplogs and one lifting beam will be received. Four options can also be awarded: Option 1 perform seal testing of installed bulkhead, Option 2 receive the second set of six stoplogs, Option 3 receive the third set of six stoplogs, and Option 4 prepare field modifications plan and perform repairs to damaged members.

1.3 Objectives. Verify new stoplogs will adequately fit in existing stoplog guides for future construction work.

1.4 Scope. Services include remove existing stoplogs from existing dam-face storage and removal of material offsite, receive new lifting beam and stoplog from fabricator shipments, off-loading fabricator shipment, temporarily store material onsite, and field installation. Options may be awarded for multiple mobilizations and perform stoplog seal testing.

The stoplogs and lifting beam are made of welded built-up steel plate members measuring 49.75 feet long, 10 feet tall, and fit between the existing gate guides. One (1) stoplog assembly (bulkhead) includes six (6) stoplog sections.

Refer to Attachments for figures and photos of existing stoplogs for disposal, newly fabricated stoplog design drawings, specifications for contract administration, materials, and workmanship, and 10-year historical seasonal water surface elevation of Folsom

Reservoir, and required Reclamation’s Central California Area Office (CCAO) Permit to

Work form.

1.5 Period of Performance. Period of performance is 9 months for the base task, up to three

(3) 9 months for option tasks 1-3, and up to 3 months for option task 4. The Performance

Period reads as follows:

Base Task Receive, Unload and Store six (6) Stoplogs and one(1) lifting beam

(Shipment 1)

Option Task 1 Test Leakage on Installed Bulkhead (Shipment 1)

Option Task 2 Receive, Unload and Store six (6) Stoplogs (Shipment 2)

Option Task 3 Receive, Unload and Store six (6) Stoplogs (Shipment 3)

Option Task 4 Field Repair Plan

Estimated duration of the onsite work is 60 calendar days for six (6) stoplog sections and one (1) lifting beam offloading, temporary storage, fit testing, and complete bulkhead installation. The Contractor is not required to work on federal holiday and will notify the

Government 72 hours in advance if on-site holiday work is planned.

1.6 General Information.

1.6.1 CCAO Permit to Work. The Contractor will provide submittals for approval of a Central California Area Office (CCAO) Permit to Work from the dam operator, Bureau of Reclamation (Reclamation). Reference Section 5 for more information. The CCAO Permit to Work will be coordinated through the Contracting Officer and Reclamation’s

CCAO Operations and Security Divisions. The Contractor should anticipate the approval process of 60 days from submittal of a complete application package.

1.6.2 Quality Control. The Contractor will develop and maintain an effective quality control program (QCP) to ensure services meet contract requirements. The Contractor will develop and implement procedures to identify, prevent, and ensure non-recurrence of defective services covering on-site work. The QCP is a deliverable due to the Contracting Officer and Contracting Officer’s Representative within 30 calendar days after contract award or with the Contractor’s proposal if it is an evaluation factor. A comprehensive written QCP must be submitted to the Contracting Officer’s Representative within 5 working days when changes are made thereafter. After acceptance of the QCP the Contractor must receive the Contracting Officer’s acceptance in writing of any proposed changes. Each submittal must be reviewed by an individual with 5 years of hydraulic steel structures erection experience.

A. Key Personnel. See the following definitions for the identified key personnel.

The requirements for the Contractor Quality Control (CQC) organization are

Contractor Quality Control System Manager and adequate qualified personnel to ensure safety and contract compliance.

1. Contractor Quality Control System Manager (CQCSM). A person responsible for overall Contractor Quality Control (CQC) management and has the authority to act in all CQC matters for the Contractor. The

CQCSM must have a minimum of 2 years of experience in related work.

The CQCSM must have completed the "Construction Quality

Management For Contractors" USACE course. This can be requested of

USACE SPK. The CQCSM must be onsite during fabrication and services and be employed by the prime Contractor. The Contractor will also identify an alternate with the same qualifications. The CQCSM may also serve other duties such as Site Superintendent but not be subordinate to the Project Superintendent or the Project Manager.. The CQCSM must be available during Hours of Operation, referenced in Paragraph 1.6.4.

CQCSM will ensure that certifications are current, appropriate for the work being performed, and will not lapse during any period of the contract that the work is being performed.

2. Site Safety and Health Officer (SSHO). SSHO will receive direction and authority from the CQCSM and be a CQC member. Refer to Paragraph

1.6.21 Safety Requirements for information on qualifications and responsibilities.

B. Quality Control Program Requirements: Refer to Section 5 Tasks for submittal requirements. No work or testing may be performed unless the CQCSM is on the work site. Although the CQCSM is the primary individual responsible for quality control, all individuals will be held responsible for the quality of work on the job.

Refer to Paragraph 1.6.21 for Accident Prevention Plan (APP) and Activity

Hazard Analysis (AHA) and Attachment 5 for reporting requirements.

C. Three- Phase of Control: The Contractor will establish three-phase of control adequately cover on-site work.

1. Preparatory Phase: Prior to beginning work all PWS documents, including appropriate installation plans, APP, AHA, and submittals for equipment have been submitted and approved. Examine the required materials, equipment and submitted data and are properly stored. Discuss specific methods, tolerances, and the approach that will be used by planning ahead and identifying potential problems.

2. Initial Phase: Observe the initial work features to ensure that the work complies with PWS requirements. Document the results of the initial phase. Repeat the initial phase when acceptable levels of specified quality are not being met. Review project specific work plans to ensure all preparatory work items have been completed and documented.

3. Follow-Up Phase: Ensure the work is compliant with the PWS, perform safety inspections for on-going work daily, or more frequently as necessary, until the completion of each feature of work and document in the daily CQC Report.

D. QC Certifications: Contain the following statement within the CQC Report:

"On behalf of the Contractor, I certify that this report is complete and correct and equipment and material used and work performed during this reporting period is in compliance with the contract drawings and specifications to the best of my knowledge, except as noted in this report."

Upon completion of work under this Contract, the QC Manager must furnish a certificate to the Contracting Officer attesting that "the work has been completed, inspected, tested and is in compliance with the Contract."

E. Completion Inspections: The CQCSM must conduct an inspection of the work and develop a "punch list" of items which do not conform to the approved drawings and PWS. Include in the punch list any remaining items on the

"Rework Items List", which were not corrected prior to the Punch-Out

Inspection. Include within the punch list the estimated date by which the deficiencies will be corrected.

Store and handle materials in a manner as to prevent loss from weather and other damage. Keep materials, products, and accessories covered and off the ground, and store in a dry, secure area. Prevent contact with material that may cause corrosion, discoloration, or staining. Protect all materials and installations from damage by the activities of other trades.

F. Documentation: Reports are required for each day that work is performed and must be attached to the CQC Report prepared for the same day. Maintain current and complete records of on-site QC program operations and activities. In the

"remarks" sections of the reports, enter pertinent information including directions received, problems encountered during on-site work, work progress and delays, conflicts or errors in the drawings or PWS, field changes, safety hazards encountered, instructions given and corrective actions taken, delays encountered and a record of visitors to the work site, quality control problem areas, deviations from the QC Plan, construction deficiencies encountered, meetings held.

1. Testing Plan and Log: As tests are performed, the CQCSM will record on the "Testing Plan and Log" the date the test was performed and the date the test results were forwarded to the Contracting Officer.

1.6.3 Quality Assurance. The Government will evaluate the Contractor’s performance following the Attachment 1 Performance Requirements Summary. This plan is to ensure that the Contractor performs within performance standards. It defines the performance standards, the frequency of surveillance, and the minimum acceptable defect rate(s).

Refer to Attachment 5 Specifications Package for quality control and quality assurance requirements.

1.6.4 Hours of Operation. The Contractor will be allowed to conduct business, between 0700 to 1630 Monday through Friday when work is performed on Government facility except

Federal holidays or when the Government facility is closed. All work must be pre-coordinated and approved by the Contracting Officer in coordination with CCAO. Any area closures within the project site, must be coordinated and approved, prior to beginning work and included in the CCAO Permit to Work.

The Contractor will sustain an adequate workforce for the uninterrupted performance of all contract tasks. The Contractor must ensure stability and continuity of the workforce.

1.6.5 Recognized Holidays.

New Year’s Day Labor Day

Martin Luther King Jr.’s Birthday Columbus Day

President’s Day Veteran’s Day

Memorial Day Thanksgiving Day

Juneteenth National Independence Day Christmas Day

(June 19)

Independence Day

1.6.6 Place of Performance. The field testing site is at Folsom Dam, 7794 Folsom Dam Road, Folsom, CA 95630.

See Attachment 3 Figures and Photos of site location and site conditions. See Attachment 4

Drawings Package for approved haul routes and contractor staging areas.

A. Available Haul Routes: There is one identified haul route that have been approved for works performed at Folsom Dam. Refer to Attachment 4 Drawings

Package for a plan with approved haul routes.

B. Delivery Point: The Contractor will receive materials from fabricator shipments delivered to the Left-Wing Dam near the Main Dam interface, through the

Folsom Lake Crossing entrance.

C. Storage Locations: The Lifting Beam will be stored on the existing Lifting Beam

Storage Platform at the Right-Wing Dam and Main Dam Abutment. The stoplogs will be stored in three separate locations, depending on awarded option.

1. Base Task: Gate 8 guide gates slot.

2. Option 2: Right-Wing Dam and Main Dam Abutment on the upstream face of the dam, in existing guide slots.

3. Option 3: Spur dike storage area at the end of Left-Wing Dam.

1.6.7 Type of Contract. The Government will award a fixed firm fee. See Contract Clauses for payment methods.

1.6.8 Security Requirements. The Contractor shall be responsible for safeguarding all

Government equipment, information, and property provided for contractor use. All

Government facilities, equipment, and materials will be secured at the end of each work period. All vehicles entering the worksite may be subject to search by onsite security forces.

The Contractor must maintain a current and updated list of people authorized to be onsite, including subcontractors, and provide a copy to the Contracting Officer. The list must include the following: First, middle, and last name; Country of birth; Country of

Citizenship; Duration of work and frequency on site; and Company affiliation.

The Government will help coordinate issuance of CCAO identity badge to all Contractor employees who will be working on site for a period greater than one week. These employees will have their CCAO badge with them at all times while onsite and be prepared to present it to security upon request. All contractor employees requiring a

CCAO badge will receive a security in-briefing before the badge is issued. These badges will be returned to Reclamation at the completion of the project. The Contractor will provide completed CCAO proximity/identification badge forms for each employee who will be working on-site for more than one week.

All Contractor employees, sub-contractors, and deliveries who are onsite for less than one week will be placed on a Visitor’s List and must report to the Entry Control Point in the front of the facility prior to entry. The Contractor will provide the Contracting Officer an updated list of visitors by 1200 the work day prior to visit/delivery. All visitors will carry an identifying a government-furnished identification badge and will return this badge to the Entry Control Point when leaving each day.

A. Physical Security. The Contractor is responsible for safeguarding all

Government equipment, information and property provided for Contractor use.

At the close of each work period, Government facilities, equipment, and materials must be secured. All vehicles entering the worksite are subject to search by onsite security forces. Photographs, video, or any other type of media are not permitted to be captured by the Contractor or any subcontractor’s performing work onsite. See Attachment 3 for Figures and Photos of site location and site conditions. See Attachment 4 for security posts, approved haul routes, and contractor staging areas.

The Contractor and subcontractors will be required to also comply with

Reclamation security requirements when visiting the project site, where required.

B. Access Control. All Contractor employees, subcontractors, and deliveries who are onsite for less than one week will be placed on a Visitor’s List and must report to the Entry Control Point in the front of the facility prior to entry. The

Contractor will provide the Contracting Officer’s Representative an updated list of visitors by 1200 the workday prior to visit/delivery. All visitors will carry a government-furnished identification badge and will return this badge to the Entry

Control Point when leaving each day. The Contractor should expect Government escorts and security screening for all personnel and vehicles every day of access.

1.6.9 Special Qualifications. The following are key qualification needed to meet the intent of the PWS. Refer to Attachments for all material, workmanship, performance and testing requirements.

A. CQCSM, responsible for overall CQC management, have a minimum of 2 years of experience as a QC Manager and in related work.

1.6.10 Site Visit. Participation is encouraged for all prospective bidders to attend a Site Visit.

Access can be arranged by contacting the Contracting Officer.

1.6.11 Site Conditions. The stoplog installation site is a narrow, two-land roadway with a security surveillance tower and a gantry crane. The roadway must maintain one-lane for a 0.5-ton truck vehicle access, unless the Cotnractor has received approve for an exemption from Reclamation. The Contracting officer will coordinate requests to

Reclamation on the Contractor’s behalf. The dam roadway access passes through the

CCAO campus and will require escorts and security screening for all personnel and vehicles coming on campus. Refer to Paragraph 1.6.8.B Access Control.

A. Water Surface Elevation. Refer to California Data Exchange Center (CDEC) for real time event/hourly data updates to reservoir water elevation. Website:

https://cdec.water.ca.gov/dynamicapp/QueryF?FOL, Station ID: FOL (Folsom

Lake). Coordinate with the Contracting Officer as early as possible if planned complete bulkhead delivery date appear to occur where water elevation is above

430 feet NAVD88. In this condition, Option 1 will be considered for award by the Contracting Officer.

CDEC datum for reservoir elevation is NGVD29. The vertical correction for

NAVD88 is +2.34 feet. The Contractor will assume all Reclamation and USACE design drawings dated 2000 or newer are with NAVD88 datum.

B. Reclamation COVID Screening Certification

To gain access to any federal lands at Folsom Reservoir the Contractor is required to provide certification of vaccination or comply with safety protocols.

The Contractor must have a complete Attachment 9 OMB Control No. 3206-

0277 Certification of Vaccination on their person at all times. If the Contractor fails to have the signed attestation or any required negative COVID-19 test, the

Contractor can be denied entry to a Federal facility. Refer to Attachment 6

Certification of Vaccination section "Directions and notice to Federal

Contractors".

C. Request for Dam Access Restriction

Installation of stoplogs will require a large crane and load-transmitting structure so all crane loads are delivered to existing concrete dam crane rails. A request can be made to the Contracting Officer for approval to have limited time access is blocked do set up and perform crane work. Request will be submitted with

Task 5.6 Project Schedule and Task 5.7 CCAO Permit to Work.

1.6.12 Post Award Conference/Periodic Progress Meetings. The Contractor agrees to attend all post award meetings following Federal Acquisition Regulation (FAR) Subpart 42.5. The

Contracting Officer, Contracting Officer’s Representative, and other Government officials may meet with the Contractor to review performance. The Government will communicate the Contractor’s performance assessment. The Contractor will communicate if problems exist. Appropriate action must be taken to resolve outstanding issues. The Contractor will not charge the Government for these meetings.

1.6.13 Authorities Statement: No person other than the Government Contracting Officer has the authority to make any changes to this contract action that impact cost or schedule.

Authority from the Contracting Officer to the contractor to make changes that impact cost or schedule will be in the form of an official, signed modification.

1.6.14 Contracting Officer’s Representative. The Contracting Officer’s Representative monitors all technical aspects and assists in contract administration. The Contracting Officer’s

Representative is authorized to perform the following functions: assure the technical https://cdec.water.ca.gov/dynamicapp/QueryF?FOL requirements are met; perform contract performance inspections; maintain written and oral technical communications with the Contractor; issue written technical requirement interpretations; monitor Contractor's performance and notify of deficiencies; coordinate

Government furnished property availability, and provide site entry to Contractor personnel. A copy of the Contracting Officer’s Representative designation letter will be sent to the Contractor identifying the responsibilities and limitations of the Contracting

Officer’s Representative. The Contracting Officer’s Representative is not authorized to change any of the terms and conditions.

1.6.15 Identification of Contractor Employees. All contract personnel must identify themselves as Contractors, and not Government representatives, to avoid creating an impression that they are Government officials. The Contractor will ensure that all documents produced are marked as Contractor products or that Contractor participation is appropriately disclosed.

1.6.16 Contractor Travel. Contractor will be required to travel to the delivery site to install and fit-test stoplogs. Contractor will be authorized travel expenses consistent with the substantive provisions of the Joint Travel Regulation (JTR) and the limitation of funds.

All travel requires Government approval/authorization and notification to the Contracting

Officer’s Representative.

1.6.17 Data Rights. The Government has unlimited rights to all documents/material produced under this contract. All documents and materials produced is Government owned and are the Government property with all rights and privileges of ownership/copyright belonging exclusively to the Government. These documents and materials may not be used or sold by the Contractor without written permission from the Contracting Officer. All materials supplied to the Government are sole property of the Government and may not be used for any other purpose. This right does not abrogate any other Government rights.

1.6.18 Government Furnish Materials: The Government will not provide "as-designed" electronic files other than PDF drawings included in this PWS. The Government will provide approved fabricator shop drawings and conformed specifications. The approved drawings and conformed specifications will include information of the materials being shipped, their approximate size, weight, and geometry. The conformed specifications will have approved painting systems used on fabricated materials. Design drawings and design specifications include the following characteristics:

A. Paint Schedule: The stoplogs and lifting beam have the same materials and coating systems applied. Painting system no. 3-A-Z is used with an average dry film thickness of at minimum 6.5 mils. This is a four coat painting system contain the following:

4. First Coat: Vinyl zinc-rich VZ-108D, double sprayed.

5. Second Coat: White Vinyl V-766E, double sprayed.

6. Third Coat: Aluminum Vinyl V-102E, double sprayed.

7. Fourth (final) coat: Aluminum Vinyl V-102E, double sprayed.

B. Paint Composition:

1. VZ-108D

Vinyl-Type Zinc-Rich Impacted Immersion Coating with the following composition with percent by percent of weight: vinyl resin, type 3 9.0%;

methyl isobutyl ketone (MIBK) 43.7%; suspending agent E 0.38%;

suspending agent F, 0.22%; methanol 0.27%, synthetic iron oxide 0.65%, N-beta-(aminoethyl)-gamma- aminopropyltrimethoxy silane, 0.33%, and zinc dust, 45.4%.

2. V-766E

Vinyl-Type White (or Gray) Impacted Immersion Coating with the following composition with percent by percent of weight: vinyl resin, type 3, 5.6%; vinyl resin, type 4, 11.6%; titanium dioxide and carbon black, 13.0%; plasticizer, 2.9%; methyl isobutyl ketone (MIBK) 32.0%;

toluene, 34.7%; and ortho-phosphoric acid, 0.2%.

3. V-102E

Vinyl-Type Ready-Mixed Aluminum Impacted Immersion Coating with the following composition by percent of weight: vinyl resin, type 3

18.2%; aluminum powder 8.3%; plasticizer, 3.1%, methyl isobutyl ketone (MIBK) 33.8%; and toluene, 36.6%.

C. Metal Materials:

1. Structural steel: ASTM A709/A709M, Grade 50F Zone 1.

2. Steel forgings: ASTM A668/A668/M, Class K forged and machined with supplemental toughness requirements S7 for ASTM A709/A709M fracture critical toughness temperature Zone 1.

3. High-strength bolts, nuts, and washers conform to ASTM F3125/

F3125M, Grade A325, Bolts, nuts, studs, stud bolts, and bolting materials other than high strength shall conform to ASTM F593 or

ASTM F594.

4. Seal bolts are stainless steel hex head bolts and countersunk bolts conforming to ASTM F593 Grade 304 to attach seals to the stoplogs.

Stainless steel nuts conform to ASTM F594.

D. Stoplogs

1. The estimate material weights is 85,000 pounds for each stoplog sections. The stoplogs are made of welded built-up plate members measuring 49.75 feet long, 10 feet tall, and fit between the existing gate guides. The depth ranges from 18 inches at the gate guides and 39 inches and the main stoplog depth.

E. Stoplogs Rubber Seals

1. Rubber seals are compounded of natural rubber, synthetic polyisoprene, or a blend of both, and shall contain reinforcing carbon black, zinc oxide, accelerators, antioxidants, vulcanizing agents, and plasticizers.

2. Physical characteristics of the seals are:

a. Tensile strength minimum of 2,500 pounds per square inch (psi).

b. Elongation at break minimum of 450 percent.

c. 300 percent modulus minimum of 900 psi.

d. Durometer hardness (Shore Type A) between 60 and 70.

e. Water absorption maximum of 5 percent by weight.

f. Compression set maximum of 30 percent.

g. Tensile strength (after aging 48 hours) minimum of 80 percent of tensile strength.

F. Lifting Beam

1. The estimate material weights is 13,000 pounds for lifting beam. The lifting beam is made of welded built-up plate members measuring 49.75 feet long, 7.75 feet tall, and 10 inches deep.

2. The lifting beam has a winch, cable, and support-frame mounted on the lifting beam to securely lift the stoplog from its stationary vertical position. The winch is a manual hand-operated drive winch to lift and operate the latching mechanism. The cable is 3/16-inch diameter single layer galvanized wire rope.

1.6.19 Organizational Conflict of Interest. Contractor and subcontractor employees performing contract work may receive, have access to, or participate in the development of proprietary or source selection information (such as cost or pricing information, budget information or analyses, specifications or work statements) or perform evaluation services which may create a current or subsequent Organizational Conflict of Interests

(OCI) as defined in FAR Subpart 9.5. The Contractor must notify the Contracting

Officer immediately if such access/participation may result in any actual/potential OCI and submit a plan to avoid/mitigate any OCI. The Contracting Officer will determine if the Contractor’s mitigation plan is acceptable. If the Contracting Officer determines OCI cannot be avoided/mitigated, the Contracting Officer may determine other remedies as necessary, including prohibiting the Contractor participation in succeeding contracted requirements affected by the OCI.

1.6.20 Bidding Instruction. The USACE State Sales Tax Exemption Letter can be given to prospective bidders, if requested.

1.6.21 Safety Requirements: All installation safety regulations will be followed. Comply with the most current edition of USACE EM 385-1-1, all applicable federal, state, and local laws, ordinances, rules and regulations including but not limited to 29 CFR 1910 and 29

CFR 1926. EM 385-1-1 can be viewed at the following website:

http://www.publications.usace.army.mil/USACEPublications/EngineerManuals

A. General. USACE holds contractors accountable for their safety and health performance. A Competent Person will be provided for all of the hazards identified in the Contractor's Safety and Health Program consistent with the accepted Accident Prevention Plan, and will be on-site continuously when the work that presents the hazards associated with their professional expertise is being performed. Provide proper credentials of the Competent Persons(s) to the

Contracting Officer for acceptance in consultation with the USACE Safety and

Occupational Health Office prior to start of the project.

The Government considers the Prime Contractor to be the controlling authority for all work site safety and health of the subcontractors. Contractors are responsible for informing their subcontractors of the safety provisions under the terms of the contract and the penalties for noncompliance, coordinating the work to prevent one craft from interfering with or creating hazardous working conditions for the other crafts, and inspecting subcontractors operations to ensure that accident prevention responsibilities are being carried out.

http://www.publications.usace.army.mil/USACEPublications/EngineerManuals

The work areas will be closed off to unauthorized personnel. All project-associated activities will be performed without damaging or contaminating adjacent work and areas. Where such work or areas are damaged or contaminated, the Contractor will restore work and areas to the original condition at no additional cost to the Government.

The Contractor will ensure each employee is familiar with Lockout/Tagout procedures and complies with EM 385-1-1, Section 12, Control of Hazardous

Energy.

B. Site Safety and Health Officer (SSHO). Provide a Safety person at the project site to function as the SSHO. The SSHO or an equally-qualified Designated

Alternate SSHO will implement and administer the Contractor's safety program and government-accepted Accident Prevention Plan. The SSHO's training, experience, and qualifications will be consistent with EM 385-1-1

Paragraph 01.A.17. The SSHO must ensure the requirements of EM 385-1-1

Section 1 and 29 CFR 1926.16 are met for the project. Any observed violation of safety requirements can be grounds for the Government to stop work. Work will not continue until the violation is corrected.

C. Accident Prevention Plan (APP). Submit a site-specific APP consistent with the format and requirements of USACE EM 385-1-1. See Task 5.3 for specific requirements.

D. Accidents. All accidents will be reported to the Safety Office using

SPK Form 385-1 Immediate Mishap Notification through the Technical Point-of-

Contact (POC). This is to be accomplished within the same shift, preferably as soon after the accident as is practical. Fill out an OSHA Form 300; and

ENG 3394 will be submitted to the Safety Office within 5 days after an accident.

In the event of serious injury or damage, work will stop and everything will be left in place exactly as it was at the time of the accident, except when the possibility of more damage or injury exists. Medical expenses for Contractor personnel are the responsibility of the Contractor.

E. Equipment. The equipment used by the Contractor for the specified service will be in satisfactory operating condition and will be maintained in good condition.

The Government reserves the right to require the Contractor to discontinue the use of unsatisfactory equipment and to require that such equipment be replaced with acceptable equipment to maintain contract compliance. The Contracting

Officer’s decision as to serviceability of the equipment will be final. Equipment will meet current Federal, State and local safety requirements and all applicable requirements of the USACE EM 385-1-1.

1.6.22 Warranty: The Contractor's Performance Bond will remain effective throughout the life of this contract, including any awarded option tasks.

A. Final Acceptance of Work: An authorized representative of the Government by which the Government assumes for itself, or as an agent of another, ownership of existing and identified supplies, or approves specific services rendered, as partial or complete performance of the contract.

2 DEFINITIONS AND ACRONYMS.

2.1 DEFINITIONS.

2.1.1 BULKHEAD. Bulkhead gates are hydraulic structures intended to hold water back from a specific area. These are often used in dam gate structures, where a single structure is used for dewatering purposes. For this contract, six (6) stoplog sections form one (1) bulkhead. Refer to definition of STOPLOG for additional information of differences.

2.1.2 CONTRACTING OFFICER. A person with authority to enter into, administer, and or terminate contracts, and make related determinations and findings on behalf of the

Government. Note. The only individual who can legally bind the Government.

2.1.3 CONTRACTING OFFICER'S REPRESENTATIVE. An employee of the U.S.

Government appointed by the Contracting Officer to administer the contract. This individual has authority to provide technical direction to the Contractor as long as that direction is within the scope of the contract, does not constitute a change, and has no funding implications. This individual does NOT have authority to change the terms and conditions of the contract.

2.1.4 DELIVERABLE. Anything that can be physically delivered but may include non-manufactured things such as meeting minutes or reports.

2.1.5 QUALITY ASSURANCE. The Government procedures to verify that services being performed by the Contractor are performed according to acceptable standards.

2.1.6 QUALITY CONTROL. All necessary measures taken by the Contractor to assure that the quality of an end product or service must meet contract requirements.

2.1.7 STOPLOG. Stoplogs are a type of bulkhead gate. Stoplogs are used in sets for temporary closure for openings on various types of hydraulic structures. Stoplogs are used when the size of the gate is restricted by weight or high hook limitations, or when the opening is too large for one gate. Each stoplog is installed in vertical guides or slots, with each subsequent stoplog stacked on the previous stoplog. The terms stoplog and bulkhead are often used interchangeably.

2.1.8 TAINTER GATE. A type of radial gate where a curved skin plate is mounted on radial arms that rotate vertically on trunnions anchored to the piers. Spillway flow is regulated by raising or lowering the gate to adjust the discharge under the gate.

2.2 ACRONYMS.

AFARS Army Federal Acquisition Regulation Supplement

CCAO Central California Area Office, U.S. Bureau of Reclamation

CESPK Corps of Engineers, Sacramento District

CFR Code of Federal Regulations

COR Contracting Officer’s Representative

DFARS Defense Federal Acquisition Regulation Supplement

EM Engineering Manual

HSS Hydraulic Steel Structure

KO Contracting Officer

NAVD North American Vertical Datum

NDT Nondestructive Test

PRS Performance Requirements Summary

PWS Performance Work Statement

RE Resident Engineer

Reclamation United States, Bureau of Reclamation

SOP Standing Operating Procedure

USACE United States, Army Corps of Engineers

2.3 REFERENCES.

ARL SAFE, https.//safe.arl.army.mil/

DOD SAFE, https.//safe.apps.mil/

Personnel Screening http.//www.uscis.gov/e-verify

3 GOVERNMENT FURNISHED PROPERTY, EQUIPMENT AND SERVICES.

3.1. Services. The Government will provide access to the installation site, storage sites, and receiving site for a site visit, if requested. The Government will provide an escort meeting the required security zoning to the bulkhead installation testing site, and the approved delivery site upon request if onsite work estimate is less than 5 days. The

Government will provide safety training, if warranted.

3.2. Facilities. The Government will provide lay down area for the stoplogs and lifting beam receipt and installation mobilization. The Government will provide a storage area for the temporary and final storage of stoplogs and lifting beam.

3.3. Utilities. The Government will provide no utilities for the Contractor’s use.

3.4. Materials. The Government will provide, via delivery vehicles, one (1) lifting beam, (18) stoplogs, and rubber block sections for installation.

Six (6) stoplogs and a lifting beam have a delivery date of July 31, 2022. Option tasks will have an additional twelve (12) stoplog sections with a delivery date of April 15, 2023.

The estimate material weights are as follows: 85,000 pounds for each stoplog section, and

13,000 pounds for the lifting beam and winch assembly.

The Government will supply the approved Fabricator Shipping and Handling Plan identifying proper storage and covering of the government-furnished materials.

3.5. Equipment. The Government will provide no equipment for the Contractor’s use.

4 CONTRACTOR FURNISHED ITEMS AND SERVICES.

4.1. General. The Contractor must furnish all supplies, equipment, facilities and services required to perform work under this contract that are not listed under Section 3 of this

PWS.

4.2. Secret Facility Clearance. The Contractor must maintain a current and updated list of people authorized to be onsite, including subcontractors, and provide a copy to the https://safe.arl.army.mil/ https://safe.apps.mil/ http://www.uscis.gov/e-verify

Contracting Officer’s Representative. Refer to Paragraph 1.6.8 Security Requirements for more information.

4.3. Materials. The Contractor must furnish materials and supplies necessary to meet the requirements under this PWS.

4.4. Equipment. The Contractor must furnish materials, supplies, and equipment necessary to meet the requirements under this PWS. Crane should have a 45 foot radius and be capable to lift one stoplog section, one lifting beam, and all associated weights for lifting cables, hooks, and necessary rigging equipment. Refer to Attachments 4 and 6 for bridge capacity limitations and required safe guards.

5 SPECIFIC TASKS.

5.1 Basic Services. The Contractor will provide services to prepare submittals, off-load delivery shipments and temporarily storing materials on-site, perform on-site fit-testing, perform sealing testing, and store stoplogs and lifting beam in a Government-approved location on CCAO campus.

5.2 Submittals. Submittals are required for Government approval or for information only.

Government approval is required for submittals with a "G" designation. Submittals are deliverables. Submittal approvals are required before moving on to the next phase of work. Refer to Attachments for all general information and specific submittal requirements. Each specification Attachment has specific submittals within submittal groupings. Any submittal with reference to the Reservoir Elevation will be reported in

NAVD88 datum. See Paragraph 1.6.11.A for datum correction.

A. The Contractor will use the manual hand-operated drive winch, cable, and support-frame mounted on the lifting beam to securely lift the stoplog from its stationary vertical position.

B. Option 4: Field Repair Plan, the Contractor will prepare a field installation plan for modifications, repairs, field installations, field-fit remedies complying with

USACE EM 385-1-1 safety regulations. This plan will identify how the each stoplog and full bulkhead will be installed, how the stoplogs sections will be removed, and how the Contractor will recommend any on-site repairs. Include any this plan on the CCAO Permit to Work. Coordination with the Reclamation’s

Central Valley Operations (CVO) office will be required for gate movement.

This is additional coordination at Reclamation between CCAO and CVO, requiring 45 calendar days in advance notice before gate outages can be approved. See Task 5.10 for installation and Task 5.11 Option 1 for testing descriptions.

5.3 Accident Prevention Plan: Use a qualified person to prepare the written site-specific APP.

Prepare the APP consistent with the format and requirements of USACE EM 385-1-1.

Cover all paragraph and subparagraph elements consistent with USACE EM 385-1-1, Appendix A. The Activity Hazard Analysis (AHA) format will meet USACE EM 385-1-

1, Section 1. The analysis should be used during daily inspections to ensure the implementation and effectiveness of the activity's safety and health controls.

As part of the APP include a site-specific COVID-19 monitoring plan which addresses at a minimum the following elements.

A. Procedures for periodic sanitation inspections.

B. Procedures for disinfecting project site to include high traffic areas consistent with CDC guidelines.

C. Site specific measures to practice social distancing while working on the project.

D. Employee training on the signs, symptoms, and protection measures consistent with CDC guidelines.

A government-accepted APP is required before mobilization or any works performed.

Refer to Paragraph 1.6.21 Safety Requirements as part of the approved APP.

5.4 Quality Control Plan (QCP) : Submit a QCP within 30 calendar days of Contract Award.

The accepted QCP is required prior to start of fabrication. The QCP consists of a QC

Organization, QCP, QC meetings, three phases of control, submittal review and approval, testing, completion inspections, QC certifications, and documentation necessary to provide materials, equipment, which comply with the requirements of this PWS. The

QCP must cover on-site work and be keyed to the work sequence.

Notify the Contracting Officer and Contracting Officer’s Representative, in writing, of any proposed changes in the QCP or changes to the QC organization personnel, a minimum of 10 work days prior to a proposed change.

The QCP will document the proposed methods and responsibilities for accomplishing quality control activities during the fabrication and acceptance including, at minimum:

1. QC Organization: A chart showing the QC organizational structure.

2. Names and Qualifications of QC Personnel.

3. Duties, Responsibility and Authority of QC Personnel.

4. Submittal Procedures and Initial Submittal Register: Procedures for reviewing, approving, and managing submittals. Provide the name(s) of the person(s) in the

QC organization authorized to review and certify submittals prior to approval.

5. Testing Plan and Log: Include the tests required, referenced by the specification paragraph number and PWS Task number requiring the test, the frequency, and the person responsible for each test.

6. Procedures for Performing the Three Phases of Control: Identify procedures used to ensure the three phases of control to manage the quality on this project.

7. Procedures for Completion Inspection: Include the responsible party for punch out inspection, pre-final inspection, and final acceptance inspection.

8. Three-Phase of Control: Adequately cover on-site work with the Three Phases of

Control: Preparatory, Initial, and Follow-up Phases, including additional preparatory and initial phases, as necessary. Include notifications to the

Contracting Officer at least two workdays in advance of each initial phase.

Notify the Contracting Officer at least 14 calendar days prior to the date a final acceptance inspection can be held.

5.5 Critical Lift Plan: Critical lifts require detailed planning and additional or unusual safety precautions. Develop and submit a critical lift plan to the Contracting Officer 90 calendar days prior to critical lift. Comply with load testing requirements in accordance with EM 385-1-1, Section 16.F.03. Refer to Attachment 4 Drawings Package for the existing spillway bridge geometry, materials, and isometric views. Refer to Attachment 6

Folsom Dam and Powerplant Existing SOP - Stoplog procedure and limitations for crane loading.

5.6 Project Schedule: The Contractor is responsible for scheduling the work so that the contract milestones and completion date is met. The Project Schedule should be of sufficient detail to allow both post-award planning and management by the Contractor and the Government. At a minimum, a bar chart project schedule is required. Changes to the work and occurrences which impact progress must be considered in the schedule to keep the schedule current. The Project Schedule will include, at minimum, critical submittals, Government approvals, milestones, off-loading of receiving materials, installation and acceptance.

5.7 CCAO Permit to Work: The Contractor will submit and receive approval of the permit to work before performing on-site activities or mobilization. Advanced coordination of

CCAO Permit to Work and testing is requirement prior to mobilization. Permit to work should be submitted at least 60 days before any onsite work activities begin, excluding site visits. The Contractor will receive the CCAO Permit to Work prior to site mobilization.

The CCAO Permit to Work required the following:

• Permit to Work request form,

• Approved APP for on-site work,

• Project Schedule,

• Use of Site Plan,

• Critical Lift Plan, and

• Compliance with CCAO Security Procedures.

All testing requirements, staging areas, crane locations, critical lift plans, anticipated gate operation and timing of operations will be critical for granting the CCAO Permit to Work from Reclamation. The Contractor should specify the anticipated duration to install a bulkhead, and coordination needed to raise and lower the Tainter gate(s).

The Contracting Officer’s Representative will coordinate with Reclamation on process of

CCAO Permit to Work approvals on behalf of the Contractor. The CCAO Permit to

Work will be granted by only Reclamation.

5.8 Use of Site Plan: The Contractor will submit a Use of Site Plan showing planned land use for on-site operations. Include information for the following, at minimum, buildings and service areas including storage areas; parking areas, temporary roads; utilities including power; fire hydrants, and compressor station; first aid and communications facilities;

describe methods to protect, and repair if damaged, existing improvements and utilities at or near the jobsite; describe methods for removing temporary structures and facilities, cleanup, and rehabilitating site after completion of construction activities; revised drawings of changes in use of Government land made during design and construction stages.

5.9 On-Site Stoplog Verification (Shipment 1): The Government and the Contractor will inspect stoplogs and lifting beam component for damage sustained during transportation.

The Contractor will submit photos of receipt condition for informational approval only. If the shipments are damaged, the Government can refuse the shipment until the fabricator repairs deficiencies. These costs are not at this contract Contractor’s liability. If the fabricator provide repair procedures to the Contracting Officer, the Contractor will perform site modifications according to approved procedures. Stoplogs will be shipped to site in increments of one (1) bulkhead, but will take up to 45 calendar days to receive materials.

A stoplog component is deemed unacceptable when damage or deficiencies are identified that would prevent the stoplog from performing as required and these defects cannot be resolved through minor repairs.

Any proposed field modifications must be submitted for review and approval by the

Government. All field modification must meet USACE EM 385-1-1 Safety requirements, see Section 6 References. All proposed modifications require approval before work is performed.

The Contractor will be onsite for delivery and inspection of delivered materials to witness with the Government and fabricator’s representative. The Contractor will receive the materials and off load materials.

The Government will evaluate alignment of installed bulkhead components. Acceptance of the stoplogs requires demonstration that the tolerances are adequate to install in any of the existing bulkhead guides at Folsom Dam.

The deliveries will be on separate vehicles, one piece on each vehicle. The deliveries are expected to be in groups of three vehicles. Each vehicle within a group of deliveries are expected to arrive within 2 work days of each delivery vehicle. Delivery vehicles will travel 5,000 miles round trip. Separate group deliveries are expected to have the second delivery 14 calendar days after the first unloading is complete.

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