PWS - CS-PAPR_ST-54 SCBA.pdf

CS-PAPR/ST54 SCBA PWS

PERFORMANCE WORK STATEMENT

1. BACKGROUND

The United States Coast Guard operates 80 AVON Protection Combination System Powered Air Purifying Respirator (CS-PAPR) Tactical Operator ST54 Self-Contained Breathing Apparatus (SCBA) systems. The CS-PAPR/ST54 SCBA is a respiratory protection system which provides operational flexibility to the operator and mission commanders in the field and combines AVON Protection Systems’ M53A1 respirators with a modular breathing apparatus to provide positive pressure SCBA and/or PAPR capability. These systems are utilized exclusively by the Coast Guard’s Maritime Security Response Teams (MSRT). It is imperative that these systems be maintained in a high state operational readiness. To achieve operational readiness, routine maintenance and inspections are required.

2. SCOPE

2.1. The purpose of this contract is to provide on-site support for the inspection, testing, repair, maintenance, and certification of all CS-PAPR/ST54 SCBA systems and equipment for the Coast Guard fleet.

2.2. The Contractor shall provide guidance, labor, materials, and equipment (except for Government Furnished Items) required to maintain and support the CS-PAPR/ST54 SCBA systems. Support shall include, but is not limited to, semi-annual inspections, test, repair, and maintenance in support of life-cycle management.

2.3. All items will be serviced and maintained in accordance with the original equipment manufacturer (OEM) specifications and certification requirements as set for in the AVON Protection CS-PAPR/ST54 SCBA User’s Manual, attachment (A) and Maintenance Manual, attachment (B).

3. SPECIFIC TASK

Examples of work specification which the Contractor might be task to perform are list below.

Descriptions given are general and do not provide an all-inclusive list of the tasks that may be required under this contract.

3.1. For each service call the Contractor shall conduct briefings, obtain authorized signatures for witness certification of testing, and prepare a Final Service Call Report.

3.1.1 The Contractor shall conduct an Opening Brief for USCG personnel responsible for maintaining the CS-PAPR/ST54 SCBA equipment. The Contractor’s opening brief shall address, at a minimum, the following:

a) Equipment to be inspected, tested, and repaired.

b) Planned schedule to accomplish work.

c) Unit personnel responsibilities (e.g., ensuring equipment is available)

3.1.2. The Contractor shall conduct a closing brief for USCG personnel responsible for maintaining the CS-PAPR/ST54 SCBA equipment. The Contactor’s closing brief shall address, at a minimum, and overview of the following:

a) Status of inspected systems by serial number.

b) List of found problems and corrective actions taken.

c) Overview of all certifications and/or tests made, and the date completed.

3.1.3. The Final Service Call Report shall include the detailed information for items in Section

3.1.2 and shall be submitted within five (5) calendar days of completion of service call. The Contractor shall submit report to the Contracting Officer’s Representative.

3.2 Semi-Annual Servicing. The following services shall be complete IAW OEM instructions per Appendix 1.

3.2.1. The contractor shall perform the following checks on each system.

a) Whistle alarm

b) Positive pressure test

c) Voice Projection Unit battery

d) Respirator negative pressure

3.2.2. The contractor shall perform a visual inspection of the complete system for worn or aged and damaged components IAW OEM requirements per Appendix 1

a) High and medium pressure hoses are not cracked or damaged.

b) Inspect cylinder for mechanical damage (cracks, dents, gouges) or signs of heat or chemical damaged.

c) Cylinder hydrostatic test date on cylinder is current.

d) Harness and straps are not frayed, torn, worn, or damaged and on good condition.

c) Cylinder valve body condition.

e) Body is not bent.

f) Burst disc outlet is clean and free of debris.

g) Inspect cylinder pressure gauge for damage.

h) Cylinder valve threads are not damaged.

i) Inspect remote cylinder pressure gauge for damage.

j) Check operation of the low-pressure whistle alarm.

k) Leak test on first breath H-CDV.

3.2.3 CS-PAPR/ST54 SCBA Bench Test. The contractor shall conduct a bench test using a PosiChek breathing devise to ensure that both the SCBA and the Combination Hose are delivering the required amount of air pressure and flow to the face piece.

3.3. Repair/Unscheduled maintenance. The contractor shall complete repairs to equipment as required following inspection of systems. Repairs include but are not limited to replacement of Backframe Assembly and subcomponents, High Pressure System and subcomponents, Medium Pressure System and subcomponents, and Electrical system and subcomponents.

3.4 Annual calibration of PosiChek Fit Test Machines. The USCG maintains five (5) PosiChek Fit Test machines that require annual calibration. The contractor shall coordinate the annual calibration of the PosiChek fit test machines with the OEM, Honeywell Technologies Inc.

4. DELIVERABLES

The Final Service Call Report shall include all items describe in Section 3.1.2.

5. CONTRACTOR PERSONNEL REQUIREMENTS

The contractor shall warrant that personnel performing any work under the contract are fully qualified to perform any services rendered within the specified periods. All contractors must have experience with maintaining and repairing Self-Contained Breathing Apparatus (SCBA) systems. All contractors must make themselves familiar with AVON Protection’s ST54 User Instruction (Appendix A) and the ST54 SCBA Maintenance Manual (Appendix B). Only original equipment manufacturer, AVON Protection, parts shall be used to accomplish the requirements of the PWS. These parts will be provided by the government. The contractor shall ensure maintenance is only conducted when the system is depressurized and the breathing air cylinder removed from the system. The contractor shall provide oversight and guidance on all aspects of equipment, in as found condition, including inspection, removal, disassembly, reassembly, repairs, modifications, reinstallation, certification, and testing, as applicable.

The contractor shall ensure all maintenance procedures are documented.

The contractor shall contact LOGCOM-44 to ensure all technicians and personnel requiring base access meet security requirements.

6. PLACE OF PERFORMANCE

The contractor shall have the capability to respond to semi-annual service calls at two locations.

a) U.S. Coast Guard Maritime Security Response Team (MSRT) – East:

1260 Shotgun Road, Chesapeake, VA 23322

b) U.S. Coast Guard Maritime Security Response Team (MSRT) – West:

1022 Bay Marina Drive STE 106, National City, CA 91950

7. PERIOD OF PERFORMANCE

The period of performance is one (1) Base Year, plus four (4) Option Years.

• Base Period: 7/1/2025 – 6/30/2026

• Option Period 1: 7/1/2026 – 6/30/2027

• Option Period 2: 7/1/2027 – 6/30/2028

• Option Period 3: 7/1/2028 – 6/30/2029

• Option Period 4: 7/1/2029 – 6/30/2030

8. LABOR, MATERIAL, AND TRAVEL

The contractor is to include in the pricing of this contract all labor and material expenses that are to be expected for normal preparation and delivery of items. All quoted pricing for labor, material, and travel will be reviewed to determine the quoted price is fair and reasonable.

8.1 Labor:

8.1.1. Labor-Straight Time (S.T): Straight time (S/T) includes normal work of eight (8) hours per day, five (5) days per week, Monday through Friday.

8.1.2. Labor-Overtime (O/T): Overtime (O/T) includes any work in excess of eight (8) hours per day or in excess of fort (40) hours per week, or work performed on Saturdays.

8.1.3. Labor-Premium Time (P/T): Premium time includes any work performed on Sundays or Holidays.

8.1.4 Labor-Travel Time (T/T): Travel time (T/T) shall not exceed S/T, O/T, or P/T rates.

8.2 Material:

The contractor shall utilize parts currently in the Government’s inventory, listed as GFE. Material not connected to services may be required.

8.3 Travel:

8.3.1. Contractor(s) shall submit a firm-fixed-price for travel for the reasonable, allowable, and allocable total cost of transportation, lodging, meals, and incidental expenses. The cost may not include handling charges, general and administrative cost, overhead, profit or any other indirect cost.

8.3.2. The contractor is responsible for making all needed arrangements for its personnel.

9. Government Furnished Equipment

The government will provide PosiChek breathing devices to bench test the CG-PAPR/ST54 SCBA System. Additionally, the government will provide the following replacement parts needed for repair: 

Part Number/National Stock Number Description

200466 PAPR-REMOTE POWER SWITCH

4240016680777 PAPR-FLEXIBLE MODULE

4240016680934 PAPR-EZAIR BLOWER

4240016680938 PAPR-FLOW METER

4240016681226 PAPR-UNIVERSAL HOSE

4240016747322 PAPR-SHOULDER STRAP CARRIER

4240016755279 PAPR-BLOWER UNIT, AIR FILTERING

RESPIRATOR

5331015298369 PAPR, O-RING

5340016843677 PAPR-QUICK ATTACH CLIP SET-STD,

BLK

5340016843682 PAPR-BLOWER COVER EXTENDED

200466 PAPR-REMOTE POWER SWITCH

4240016680777 PAPR-FLEXIBLE MODULE

4240016680934 PAPR-EZAIR BLOWER

4240016680938 PAPR-FLOW METER

4240016681226 PAPR-UNIVERSAL HOSE

600638 PAPR-CBRN FILTER

602322 SF, PAPR CARRIER-FR

602323 PAPR, COMBO HOSE COVER, FR

602333 PAPR, CYL BAG, 60/70MIN, PREMIUM-FR

602509 PAPR-COVER, HOSE ASSEMBLY

603227 PAPR, CS KIT, LH EXTENSION

PRESSURE LINE

604444 PAPR, COMBO HOSE W/ QUICK ATTACH

606401 PAPR, CS KIT

6130016747483 PAPR-BATTERY CHARGER, ST54 SCBA

RECHARGEABLE BATTERIES

6135016680693 PAPR-2800 REPLACEABLE BATTERY

6140016747480 PAPR-ST54 SCBA, 5200 LI-ION

RECHARGEABLE BATTERY

ATTACHEMENTS

Appendix (A): ST54 User’s Manual Appendix (B): ST54 Maintenance Manual

U S E R I N S T R U C T I O N SST54

The NIOSH approval label is located in this user instruction as an insert under the front cover. Please keep this insert with this manual at all times.

User’s Manual for the

ST54™SCBA

Self-Contained Breathing Apparatus

Disassembly of the components beyond the procedures described herein shall not be performed. Additional disassembly may cause component damage and shall only be performed by authorized personnel or the factory.

ST54, 4500 psi, 30 min NIOSH approval TC-13F-0955

ST54, 4500 psi, 45 min NIOSH approval TC-13F-0956

ST54, 4500 psi, 60 min NIOSH approval TC-13F-0957

ST54, 5500 psi, 70 min, BLK NIOSH approval TC-13F-0958

MODELS

TABLE OF CONTENTS

1.0 Description of the ST54 9

2.0 Routine Checks 13

3.0 Donning Procedures and Safety Checks 16

4.0 During Use 20

5.0 After Use Procedures 24

6.0 After Use Cleaning 25

7.0 SCBA Storage 26

8.0 User Maintenance 26

9.0 Accessories 27

10.0 Warranty/Troubleshooting 40

11.0 Options 41

12.0 Contact Information 45

Preface 6

5ST54 USER INSTRUCTIONS

The Avon ST54 is a Self-Contained Breathing Apparatus (SCBA) that offers different options and capabilities for future upgrades. The Fire Resistant (FR) backframe is a unique double wall backframe that protects major airlines and first stage reducer. The backframe supports the pneumatic assemblies, shoulder and waiststraps, reducing the total weight of the SCBA.

ST54 USER INSTRUCTIONS6

PREFACE

Please read carefully all warnings and important points. Failure to properly use and maintain this product could result in injury or death.

INTENT

This manual is intended to acquaint owners and users with operation for the ST54 Self-Contained Breathing Apparatus and to provide important safety information and limitations. All information, illustrations and specifications in this manual are based on the latest product information available at the time of printing. The right is reserved to make changes at any time without notice.

IMPORTANT

All personnel using this apparatus shall be thoroughly trained by a qualified instructor in donning, operation, inspection and emergency operation.

Equipment should be thoroughly checked and cleaned after exposure to intense heat or harsh chemicals.

The ST54 pneumatics are designed to be simple to use and easy to maintain and will operate for many years if properly maintained and cleaned. The instructions for care and use given in this manual must be read, understood and carefully followed before the apparatus is used.

The procedures in this manual DO NOT render Avon Protection liable for any losses or injury arising from any actions based on use of same.

Spare parts and accessories are available through your local Avon Protection authorized distributor. Suggested spare parts from other sources will void NIOSH approvals. Service beyond the scope of this manual is not recommended. If a problem persists, the apparatus should be removed from service, tagged for repair and forwarded to an authorized distributor or to the factory for evaluation and/or repair.

TRAINING

Before occupational use of this respirator, a written respiratory protection program must be implemented meeting all the local government requirements. In the United States, employers must comply with OSHA 29 CFR 1910.134 which includes medical evaluation, training, and fit testing.

NIOSH/OSHA WARNINGS

The following warnings are given in accordance with accepted safety conventions and/or NIOSH/ OSHA requirements, and apply to the use of breathing apparatus in general.

7ST54 USER INSTRUCTIONS

PREFACE (continued)

Approvals: The ST54 is NIOSH approved. The NIOSH Approval Label is located in this User Instruction as an insert under the front cover of this manual. Please keep this insert with this manual at all times.

Health Limitations: SCBA wearers should be certified medically fit prior to use. In addition, there are both physiological and psychological limitations which should be considered before using an SCBA. They include, but are not limited to:

■ Emphysema

■ Chronic obstructive pulmonary disease

■ Bronchial asthma

■ X-ray evidence of pneumonia

■ Evidence of reduced pulmonary function

■ Coronary artery disease

■ Severe or progressive hypertension

■ Epilepsy (grand mal or petit mal)

■ Pernicious anemia

■ Diabetes (insipidus or mellitus)

■ Breathing difficulties when wearing an SCBA

■ Claustrophobia or anxiety when wearing an SCBA

■ Abnormal EKG results from resting or stress tests

■ Punctured or ruptured ear drum

Working Temperatures: The ST54 is approved for respiratory protection during entry into or escape from oxygen deficient atmospheres, gases, and vapors at temperatures above -15°F when wearing the ST54 SCBA. When used below freezing, care must be exercised to prevent moisture from entering the demand and exhalation valves. This includes when cylinders are being changed.

Duration of Use: Although the ST54 has been approved as either a 30-minute, 45-minute, 60-minute or 70-minute breathing apparatus, the wearer’s varying work rate, physical con-dition and other factors could substantially shorten the actual usable duration of the unit.

SCBA Limitations: An SCBA can only protect the wearer’s respiratory system. Other protec-tion may be necessary to avoid contamination through skin absorption. If these types of materials are suspected, an effective full-body covering of impermeable material must be worn with the SCBA.

Facial Hair: Facial hair or any items which may interfere with the mask-to-face seal, in-cluding the nosecup,or the operation of the exhalation valve, must not be allowed. These include beards, sideburns, mustaches, bangs, head coverings, or anything else that may interfere with the correct seal of the mask and/or nosecup to the face.

Eye Wear: Eye glasses shall not be used when the temple bars interfere with the proper seal of the mask to the face. If a user must wear corrective lenses while wearing the SCBA, they can be mounted in the mask using a special lens mounting kit (contact Avon Protection for specific kits) available from Avon Protection or through your local Avon Protection autho-rized distributor.

ST54 USER INSTRUCTIONS8

CAUTIONS AND LIMITATIONS FOR ST54 MODEL

J- Failure to properly use and maintain this product could result in injury or death.

M- All approved respirators shall be selected, fitted, used, and maintained in accordance with MSHA, OSHA and other applicable regulations.

N- Never substitute, modify, add, or omit parts. Use only exact replacement parts in the configuration as specified by the manufacturer.

O- Refer to User’s Instructions and/or maintenance manuals for information on use and maintenance of these respirators.

S- Special or critical User’s Instructions and/or specific use limitations apply. Refer to User’s Instructions before donning.

PREFACE (continued)

SPECIAL OR CRITICAL USER’S INSTRUCTIONS

■ Approved for respiratory protection during entry into or escape from oxygen deficient atmospheres, gases and vapors at temperatures above -15°F when using the standard mask

■ Approved only when compressed gas container is charged with air meeting the requirements of CGA G-7.1 Grade D or higher quality that has a dew point of -65°F or lower and a maximum particulate level of 5 mg/m3 air

■ The compressed gas container shall meet applicable DOT specifications

■ If the supplied air fails, open the cylinder valve and proceed to fresh air immediately

■ Use adequate skin protection when worn in gases and vapors that poison by absorption

(example: hydrocyanic-acid gas)

■ The FM54 mask utilizes a variable resistance exhalation unit and can be switched between Negative Pressure and Positive Pressure modes. Ensure that the lever is fully rotated in the correct position for use in positive pressure mode. Failure to do so will result in decreased duration of supplied air

■ A significant inhalation effort may be required to activate the first breath mechanism to induce airflow from demand valve. To prevent unintentional activation, the first breath mechanism has an activation range of -11” to -20” H2O. If equipped with first breath activation, users shall thoroughly familiarize themselves with the feature during initial training.

EMERGENCY BREATHING SAFETY SYSTEM (EBSS) – SPECIAL OR CRITICAL

USERS’ INSTRUCTIONS

EBSS must not be engaged or activated in donor mode after the donor’s End-of-Service -Time-Indicator (EOSTI) has activated.

9ST54 USER INSTRUCTIONS

The Avon ST54 is a self-contained, open-circuit, compressed-air breathing apparatus that is approved by the National Institute of Occupational Safety and Health (NIOSH).

Positive pressure is maintained within the mask during use, thus providing the highest degree of respiratory protection in irrespirable atmospheres by preventing any inward leakage.

The ST54 consists of several major components described in the following paragraphs:

1.0 DESCRIPTION OF THE ST54

The FM54 APR makes use of a Variable Resistance Exhalation Unit (VREU). This contains the Exhale Positive Pressure Module which allows the mask the operational flexibility to be used in APR (Negative Pressure) or SCBA (Positive Pressure) modes. Ensure that the lever of the valve cassette assembly is fully rotated in the correct position.

The FM54 provides the highest level of protection and comfort in the most dangerous environments. The unique polyurethane visor design is highly flexible and is both scratch and impact resistant.

Plus, the visor offers excellent field of view, visual awareness and weapon sighting capability. The patented exhalation assembly with twin valves must be in SCBA mode only. Must be in SCBA mode during SCBA operations.

MASK

HANDWHEEL COMPACT DEMAND VALVE (H-CDV) WITH FIRST BREATH

FM54

FM54

SCBA mode

Variable Resistance Exhalation Unit (VREU)

VREU

The H-CDV regulator combines high flow with a low profile to improve mobility. The H-CDV is easily docked into the mask (DIN 40) using a threaded handwheel.

NOTE: Refer to appropriate mask user instructions for further details.

ST54 USER INSTRUCTIONS10

DESCRIPTION OF THE ST54 SCBA (continued)

FIRST STAGE PRESSURE REDUCER

REMOTE CYLINDER PRESSURE AND END-OF-SERVICE TIME INDICATORS

Air leaves the cylinder, passes through a sintered bronze filter in the handwheel assembly, and then continues on to the first-stage pressure reducer where it is reduced to approxi-mately 125 psi.

The reducer is a simple piston design that requires no adjustment and incorporates an au-tomatic, self-seating pressure relief valve to protect the downstream low-pressure compo-nents. It is made of high quality aluminum, and is securely mounted inside the backframe.

The remote pressure gauge and whistle assembly is chest mounted on the right shoulder strap. The pressure gauge is waterproof with a protective cover and features a luminescent dial and pointer markings.

There are two optional pressure gauges:

one is with fractional indicators that shows the fraction of cylinder pressure remaining and the other is white luminescent with numeric indicators.

The primary End-of-Service-Time indicator is a whistle which is set to sound at 25% - 29% of rated cylinder pressure.

11ST54 USER INSTRUCTIONS

CYLINDER AND VALVE ASSEMBLY

FR BACKFRAME AND HARNESS

The backframe and harness assembly utilize ergonomic design principles to produce a comfortable, low profile unit that evenly distributes the SCBA weight between the wearer’s hips and shoulders.

A range of cylinder types, colors, and capacities are available on the ST54; 4500 psi in 30, 45 and 60 minute durations and 5500 psi in 70 minute durations. (Please see the table in Section 1 for specifics.)

The cylinder valve is of forged aluminum construction with a permanent Teflon coating. The valve outlet is a standard CGA-347 fitting on 4500 and 5500 psi cylinders. Each valve has a frangible disc safety relief device, and a dual-reading pressure gauge. Valve protection is provided by an elastomeric bumper.

It is important to protect the CGA threads so that the pneumatics will always screw onto them without doing damage to the handwheel on the pneumatics.

The cylinders and valve are matched according to pressure. The maximum pressure on the gauge built into the cylinder valve should match the pressure rating on the cylinder. All ST54 models will have black handwheels no matter what the pressure rating of the cylinder.

■ The unique double-wall backframe of the ST54 protects major airlines and the first stage reducer. A quick-release cylinder strap fits a wide range of cylinders with an infinitely adjustable latch to ensure a tight fitting cylinder.

■ The harness material is fire retardant, custom woven KEVLAR®. The upper harness has very resilient foam rubber padding for added comfort and a KEVLAR® blend cover for maximum durability and protection. A lower lumbar pad is standard for added comfort and support. The shoulder straps are quick release to aid in doffing or jettison of the

SCBA.

Ensure only a 4500 psi cylinder is used with a 4500 psi pneumatic system and only a 5500 psi cylinder is used with a 5500 psi pneumatic system.

ST54 USER INSTRUCTIONS12

CYLINDER TABLE

Part Number

Pressure (psi) Material Free Air

Capacity

NIOSH Rated Duration @ 40 lpm

Cylinder & Valve

Charged Weight

Cylinder Diameter

Hydrostatic Interval

124053

4500 Full wrapped carbon, BLK

1274 liters 45 cu. ft. 30 min. 11.0 lbs. 5.4 in.

5 years

124054 1840 liters 65 cu. ft. 45 min. 14.8 lbs. 6.3 in.

124055 2462 liters 88 cu. ft. 60 min. 19.2 lbs. 6.9 in.

124028

4500 Full wrapped carbon, natural

1274 liters 45 cu. ft. 30 min. 11.0 lbs. 5.4 in.

124029 1840 liters 65 cu. ft. 45 min. 14.8 lbs. 6.3 in.

124030 2462 liters 88 cu. ft. 60 min. 19.2 lbs. 6.9 in.

602318 5500 Full wrapped carbon, BLK

3113 liters 110 cu. ft 70 min. 20.4 lbs. 7.1in.

13ST54 USER INSTRUCTIONS

UNPACKING

INVENTORY AND EXAMINATION

ROUTINE CHECKS AND INSPECTIONS

2.0 ROUTINE CHECKS

Open the storage case or shipping container. Observe the relative position and placement of the various components for future re-packing. Remove SCBA from container and place on clean dry surface. Remove mask from protective bag.

Examine unit for physical condition and appearance of all components. Be sure the following major components are included:

■ Mask

■ Backframe and harness assembly

■ Cylinder and valve assembly

■ Options ordered with unit

The following procedure shall be used for incoming and daily inspection of the apparatus.

An SCBA not routinely used, but kept for emergency use, shall be inspected at least monthly. All other apparatus shall additionally be inspected after each use.

The apparatus must not be used until the following tests have been successfully completed. Any discrepancy noted during the pre-use check and inspection shall be corrected only by authorized personnel prior to use of the apparatus.

Never lift or carry unit by the mask hose or gauge assembly. If a hose becomes kinked or otherwise damaged, it should be replaced. Check for damage next to the metal ends of the hose.

ST54 USER INSTRUCTIONS14

Visually inspect complete apparatus for worn or aged parts and damaged components.

Basic cylinder inspection shall include:

■ Inspect gauge for damage.

■ Inspect cylinder for mechanical damage (cracks, dents, gouges) or signs of heat or chemical damage. (Refer to CGA C-6.2 “Guideline for Visual Inspection and Requalification of Fiber Reinforced High Pressure Cylinders” for all wrapped cylinders.)

■ Check that hydrostatic test date on cylinder is current.

■ Check that cylinder valve threads are not damaged.

■ Check that the valve body is not bent.

■ Check that the burst disc outlet is clean and free of debris.

■ If any item listed above is noted, depressurize cylinder to a slight positive pressure, tag, and take out of service.

ROUTINE CHECKS (continued)

H-CDV: Push the first breath button in, then connect the H-CDV to the FM54 mask by screwing the CDV handwheel into the mask.

Failure to properly position the valve cassette assembly to the correct position will result in excessive air loss and decreased duration of supplied air.

Ensure that only 4500 psi or 5500 psi cylinder are used with the appropriate high pressure pneumatics.

Open the cylinder valve slowly by turning the cylinder valve knob counter-clockwise to the fully open position. The whistle alarm should activate and then shut off.

There should be no outward air flow from the mask. Holding the mask tightly to your face, inhale to activate air flow.

FM54

SCBA mode

FM54: Ensure the level of the valve cassette assembly is fully positioned to the 11 o’clock position.

15ST54 USER INSTRUCTIONS

ROUTINE CHECKS (continued)

If any of the above tests fail, remove apparatus from service, tag, and return for repair by authorized personnel.

Low Pressure Alarm Test: EOSTI Test: Close cylinder valve and gradually reduce the pneumatics by breathing slowly. Check to see that the whistle End-of-Service alarm activates as the needle enters the red section of the gauge (1/4 marking for fractional gauge or numeric gauge).

Leak Test on First Breath H-CDV: Reset First Breath by pushing button inward.

Open the cylinder valve. Allow the pneumatics to pressurize and then close cylinder valve. The needle on the pressure gauge should not fall more than 1/8 of the gauge indication in one minute. Hold mask to face, inhale to activate first breath and to bleed down pneumatic pressure.

Return apparatus to storage, or proceed to donning instructions.

NOTE: Complete all routine checks and inspection procedures outlined in section 2 before starting donning procedures.

Check Cylinder Pressure:

Remote cylinder pressure gauge should read above 90% of maximum rated pressure. If cylinder pressure reads: less than 7/8 for the fractional gauge; less than 4800 psig on the 5500 psig system; or less than 3900 psig for the 4500 psig system, refill or replace with a fully charged cylinder.

ST54 USER INSTRUCTIONS16

DONNING PROCEDURES OPTION 1

3.0 DONNING PROCEDURES AND SAFETY CHECKS

■ Grasp the left shoulder strap with your left hand. Lift the ST54 onto your left shoulder. Place your right arm through the right shoulder strap

■ Ensure chest strap, gauge retainers, and equipment clip are adjusted along Molle to desire location. Position the ST54 on the ground with the cylinder valve facing towards the wearer

■ Spread the shoulder straps apart.

Ensure all strap assemblies, side and waist, are fully extended and waist belt buckle assembly is not connected

1 2

■ While bent over, connect the waist strap and tighten. Buckle should be located in the center of your belly. Once the waist strap is secured and tightened stand erect. The SCBA weight should be supported by your hips. Secure excess strap by S-folding and securing under excess strap retainers

■ Adjust the shoulder straps by pulling downward at the same time until they are comfortable. Then attach the chest strap and adjust fit. Secure excess shoulder and chest straps by folding them and securing with excess strap retainers

17ST54 USER INSTRUCTIONS

DONNING PROCEDURES OPTION 2

1 2

3 4

■ Position the ST54 on a flat surface with the cylinder valve facing away from the user

■ Spread the shoulder straps and fold open the side arms. Ensure all strap assemblies (shoulder, chest and waist) are fully extended and waist and chest strap buckle assemblies are not connected. Reach inside the harness assembly and grasp the frame handles with both hands

■ Swing the unit up and over the head, making sure that the elbows extend through the loops formed by the shoulder straps. Allow the unit to slide down the back while bending forward at the waist

■ While bent over, connect the waist strap and tighten. Buckle should be located in the center of your belly. Once the waist strap is secured and tightened stand erect. The SCBA weight should be supported by your hips. Secure excess strap by S-folding and securing under excess strap retainers

DONNING PROCEDURES AND SAFETY CHECKS (continued)

■ Adjust the shoulder straps by pulling downward at the same time until they are comfortable. Then attach the chest strap and adjust fit. Secure excess shoulder and chest straps by folding them and securing with excess strap retainers

ST54 USER INSTRUCTIONS18

DONNING PROCEDURES AND SAFETY CHECKS (continued)

SAFETY CHECKS

Attach H-CDV to the filter mount of the mask assembly ensuring it is not cross threaded.

Open cylinder valve slowly by turning counter-clockwise to the full open position.

The whistle should activate when opening the cylinder valve and then shut off.

Don the mask in accordance with section 9.

Inhale to activate airflow. See user instruc-tion for the appropriate mask assembly for more details.

These safety checks must be performed before entering a hazardous area. Failure to perform these checks may result in respiratory injury or death.

Do not over-tighten the mask. Doing so may cause discomfort and/or deformation of the mask seal resulting in leakage.

POSITIVE PRESSURE FIT CHECK: With cylinder valve open, breathe normally.

Insert two fingers between the mask and face. Gently lift the mask seal away from the face and ensure a good outward flow of air, showing that the mask pressure is positive. Reseal mask and stop breathing for 3 seconds. There should be no sound of air leaking from the regulator, and there should be no airflow sensed in the eye region of the mask.

FM54

SCBA mode

FM54: Ensure the level of the VREU assembly is fully positioned to the 11 o’clock position.

19ST54 USER INSTRUCTIONS

DONNING PROCEDURES AND SAFETY CHECKS (continued)

ALARM CHECK: Close the cylinder valve and continue to breathe normally. Monitor pressure gauge and listen for the whistle to activate as the gauge needle enters into the red zone. Open cylinder valve fully.

Take two to three deep breaths to ensure adequate air is flowing into the mask. The mask should not move towards the face.

RE-CHECK CYLINDER PRESSURE: Remote cylinder pressure gauge should read above 90% of maximum rated pressure. Breathe normally and proceed as planned.

If any of the checks fail, do not proceed. Remove the apparatus from service, tag, and return for repair by authorized personnel.

The ST54 is NIOSH approved as a positive pressure respirator only.

Although the FM54 mask uses a variable exhalation valve, this valve must only be used in the SCBA mode only. Switching the mode from SCBA to APR mode will void the NIOSH approval. Using the ST54 in any other configuration is not approved and this non-approved use may cause severe injury or death.

Again, use the ST54 only in the positive pressure mode.

ST54 USER INSTRUCTIONS20

4.0 DURING USE

Monitor cylinder pressure during use for remaining air supply and allow sufficient time for egress.

The End-of-Service-Time indicator (whistle alarm) activates when there is approximately 25% of the full air supply remaining. Egress when alarm activates.

One example would be a long-distance ingress through a continuous IDLH (Immediately Dangerous to Life or Health) atmosphere. In such situations, begin egress prior to activation of the End-of-Service-Time indicator.

NORMAL USE

25% of a full cylinder may be Insufficient in some circumstances to safely exit from an idlh atmosphere.

The user should have received training on how to handle a possible emergency before entering a hazardous area.

■ Make sure cylinder valve is closed and all air is released from the pneumatic system

INSTRUCTIONS FOR CHANGING CYLINDERS

■ Pull outward the center of the locking latch to relieve cylinder strap tension

1 2

21ST54 USER INSTRUCTIONS

DURING USE (continued)

■ Disconnect handwheel from cylinder valve

■ Remove cylinder by sliding cylinder upward through cylinder strap

■ Insert new full cylinder by sliding down through cylinder strap until cylinder rests against bottom spoon

■ Connect handwheel to cylinder valve and position cylinder

6 7

4 5

■ Close the locking latch

CYLINDER STRAP ADJUSTMENT

■ To loosen the cylinder strap, slide the outer cylinder strap towards the locking latch and pull the inner strap to enlarge strap opening

■ Make sure cylinder valve is closed and air is released from the pneumatic system

■ Release velcro cylinder strap

1 2

Ensure hand wheel is tight, failure to do so may result in o-ring damage.

ST54 USER INSTRUCTIONS22

DURING USE (continued)

■ Connect handwheel to cylinder valve and position cylinder

■ Close the locking latch

■ Secure velcro strap

■ To tighten the cylinder strap, grab the outer cylinder strap and pull up/away from the adjustment latch

■ Slide the slack across the inner strap

■ Slide the slack away from the latch, across the cylinder. Do not over tighten the strap

NOTE: Over tightening latch can break the latch. Cylinder strap should hold cylinder firmly. The recommended position of the locking latch is the center of the cylinder.

EMERGENCY EGRESS INDICATORS

If any of the following situations occur, egress immediately:

A. Exposure to flashover

B. Exposure to high temperature

C. Harness failure

D. Chattering or unusual noises from SCBA

E. Submersion in water

F. SCBA subjected to high impact such as a fall

G. Air flow decreases such that the mask moves inward toward the face during inhalation

H. Air flows constantly at a high rate (Note: In this situation, adjust the flow rate by slowly closing the cylinder valve until a comfortable flow rate is established

I. Exposure to unknown gases or chemical that may require the use of a Class “A” suit

23ST54 USER INSTRUCTIONS

FM54 OPERATION

DURING USE (continued)

The FM54 is intended to be used as a positive pressure mask assembly using the ST54 SCBA.

The FM54 is available in twin port only.

Ensure the level of the VREU assembly is fully positioned to the 11 o’clock position.

FM54

SCBA mode

In normal operation, positive pressure will be maintained inside the mask.

If the mask is free-flowing, check to ensure the lever of the VREU assembly is fully rotated to the correct position (SCBA mode). Failure to do so will result in decreased duration of supplied air.

ST54 USER INSTRUCTIONS24

DOFFING

■ Completely loosen the cheek straps only! Air should start to free flow

■ Close the cylinder valve by turning it fully clockwise

■ Push first breath button “in” and remove mask

NOTE: To bleed off air from system, breath in before resetting first breath button.

■ Unfasten the chest and waist strap.

Extend the shoulder straps

■ Remove the SCBA. Fully slacken chest, waist and shoulder straps, ensure “After Use Cleaning” (section 6) is performed before storage.

5.0 AFTER USE PROCEDURES

Do not remove any equipment until you are clear of an IDLH (immediately dangerous to life or health) atmosphere.

25ST54 USER INSTRUCTIONS

CLEANING MASK

CLEANING THE SCBA

■ Disconnect the H-CDV from the mask by turning the handwheel on the H-CDV counterclockwise and then remove the H-CDV

■ Wash the mask in cool to warm soapy water. Use a mild, non-detergent, dish washing soap. Do not use bleach

■ Rinse mask thoroughly in clean running water, allowing the water to flow through the mask

■ After rinsing, shake to remove excess water. Wipe dry with a soft, clean cloth

■ Only slacken the cheek straps. If the brow and/or temple straps are slacken the user will need to be refit by trained personal

Before stowage, ensure mask assembly is thoroughly dry. Failure to do so may result in moldiness.

■ Fully extend shoulder straps, chest strap and waistbelt to full open position. Clean off any dirt with a medium bristle brush or sponge and a mild, non-detergent dish washing soap

Do not use bleach or any compound containing chlorine as this tends to rapidly deteriorate fabric.

To avoid damage to the visor, do not place the mask down on rough surfaces.

H-CDV cannot be run under water.

6.0 AFTER USE CLEANING

Do not immerse pneumatics in water.

Perform all testing and maintenance work in a clean environment.

If it is necessary to clean the exterior of the H-CDV, care should be taken to ensure no trace amounts of water are left in the H-CDV opening. Connect unit to full cylinder and blow water out, particularly if the apparatus is to be used or stored at temperatures below freezing.

ST54 USER INSTRUCTIONS26

7.0 SCBA STORAGE

■ Complete routine checks and inspection procedures outlined in this manual

■ Ensure that complete apparatus is clean and dry

■ Stow mask in accordance with appropriate NIOSH approved APR user instructions

■ Ensure that shoulder and waistbelt straps are fully extended

■ Place the complete apparatus in the storage case or suitable storage place so it can be easily reached for emergency use

■ Mounting SCBA: When storing SCBA using mounting brackets, ensure that brackets are secure and that no sharp objects will come in contact with SCBA or cylinder

8.0 USER MAINTENANCE

INSPECTING THE SCBA

Basic cylinder inspection shall include:

■ Inspect gauge for damage

■ Inspect cylinder for mechanical damage (cracks, dents, gouges) or signs of heat or chemical damage. (Refer to CGA C-6.2 “Guideline for Visual Inspection and Requalification of Fiber Reinforced High Pressure Cylinders” for all wrapped cylinders)

■ Check that hydrostatic test date on cylinder is current

■ Check that cylinder valve threads are not damaged

■ Check that the valve body is not bent

■ Check that the burst disc outlet is clean and free of debris

■ If any item listed above is noted, depressurize cylinder to a slight positive pressure, tag, and take out of service

■ Prior to filling cylinder, follow the basic inspection procedures

■ Cylinder air shall meet or exceed the standards in CGA G 7.1 Grade D or higher

■ Fill cylinder to maximum rated pressure (FULL). Wait at least 30 minutes to allow cylinder to cool, then add extra air to return to full at room temperature (Note: pressure drops when cylinder temperature drops)

Cylinders that are tagged for repair should always be stored empty with the cylinder valve closed to prevent contamination or condensation inside the cylinder.

27ST54 USER INSTRUCTIONS

FITTING THE VOICE PROJECTION UNIT (VPU) ALSO KNOWN AS AUDIO

FREQUENCY AMPLIFIER

9.0 ACCESSORIES

The FM54 has an Electronic Communication Port (ECP) to attach the voice projection unit and other communications devices which use the internal microphone.

To attach the VPU:

■ Bring the voice projection unit to the mask with one hand at approximately 45 degrees to the right

■ Locate the mounting groove, insert the voice projection unit and rotate clockwise 1/4 turn. An audible click should be heard and the voice projection unit will not rotate any further

■ Plug the 3-pin connector into the 3-pin ECP

To remove the voice projection unit:

■ Support the mask with one hand.

Unplug the 3-pin connector from the

ECP

■ Grasp the voice projection unit with one hand, depress the locking lever and rotate the VPU counter clockwise approximately 1/4 turn

■ Pull away separating the voice projection unit from the mask

ST54 USER INSTRUCTIONS28

ACCESSORIES (continued)

BATTERY REMOVAL AND INSTALLATION

MICROPHONE ASSEMBLY INSTALLATION

■ Connect the dynamic microphone to the microphone adapter by aligning the connecting pins on the adapter with the connector receptacle on the microphone

■ Gently press the amplifier adapter into the dynamic microphone. (Ensure the dynamic microphone is oriented as illustrated)

■ Using a jeweler’s screwdriver, tighten the two retaining screws on the dynamic microphone securing it to the amplifier adapter

■ Install the microphone assembly into the mask internal ECP

The audio frequency amplifier is only certified intrinsically safe when using either the Duracell DL123A or the Eveready EL123A lithium batteries.

Failure to use the proper battery may cause injury or death.

There are no user serviceable parts inside. Substitution of components may impair intrinsic safety.

NOTE: Hand tightening of the battery cover may not be sufficient to ensure contact.

Use a coin or flat tip screw driver fully rotate the battery cover.

■ Loosen battery cover by rotating counter-clockwise and open battery compartment. .Remove old battery and replace with new one (positive terminal in first) as shown on audio frequency amplifier

■ Close battery cover and tighten by rotating clockwise

29ST54 USER INSTRUCTIONS

BATTERY LIFE INDICATOR

If the battery life check is performed during an operation, the audible beep may compromise the mission.

The microphone assembly must be installed during operations, if not and the VPU is turned on the battery life indicator will beep.

Note: It is recommended that the operator check battery life before each mission to ensure sufficient battery life remaining.

NOTE: Battery life can be verified while the amplifier is either attached or detached from the mask but if attached the 3-pin connector must be disconnected from the mask; otherwise no beeps will be heard.

■ Ensure the VPU is turned off and there is a battery installed

■ If attached to the mask; disconnect he 3-pin connector from the mask

■ Rotate the on/off lever to the on position

■ The VPU will beep in sequence 1-3 times indicating remaining battery life

■ Remaining battery life:

Beeps Battery Life Remaining

1 10 - 50+ hours

2 5 -10 hours

3 Replace Battery

■ Turn the VPU off

■ Replace battery if required

■ Connect the VPU to the mask and connected the 3-pin connector

■ Continue with mission preparation

ST54 USER INSTRUCTIONS30

DONNING WITHOUT HOOD

Before donning the mask for the first time the operation must be properly sized and fitting.

ACCESSORIES (continued)

■ Remove head gear and glasses if worn

■ Pull the head harness over the front of the eyelens

■ Pull hair back and insert the chin into the mask

■ Grasp the head harness tab and pull the head harness over and to the back of your head

■ Support the mask by locating and placing your hand over the VREU

■ Pull the cheek straps one at a time, ensuring straps lay flat against your head. Brow and temple straps are adjusted during fitting. Do not over-tighten

■ Pull the harness tightly down at the rear

31ST54 USER INSTRUCTIONS

NEGATIVE PRESSURE CHECK WITHOUT HOOD

Do not enter a contaminated area until a successful negative pressure test has performed!

Perform a Negative Pressure Check using the following steps:

■ With a hand over the VREU, blow out hard to force out any contaminated air around the edges of the mask

■ With palm of hand, cover the canister inlet port and breathe in

■ The mask should collapse against your face and remain so while holding your breath. If it does, the mask is airtight

■ If the mask does not collapse, check for leaks. If the mask still does not collapse, notify maintenance personnel

ST54 USER INSTRUCTIONS32

DONNING WITH PROTECTIVE HOOD

■ The voice projection unit must be removed prior to donning the mask

■ Remove head gear and glasses if worn

■ Pull hair back and insert the chin into the mask

Before donning mask for the first time the operator must be properly sized and fitted!

■ While continuing to support the mask with one hand, grasp the head harness tab and pull the head harness over and to the back of your head

■ Pull the harness tightly down at the rear while continuing to support the mask by locating and placing your hand over the VREU

■ Pull the cheek straps one at a time, ensuring straps lay flat against your head. Brow and temple straps are adjusted during fitting. Do not over-tighten

■ Clear and check

Hood removed for clarity

33ST54 USER INSTRUCTIONS

■ Insert both hands through the opening in the bottom of the hood spreading them apart as far as possible

■ Trace the outline of the mask with both hands pushing the protective hood over the head, covering the head, neck and shoulders.

■ Insert your arms, one at a time, through the holes formed by the underarm straps.

■ Adjust by pulling on the free running end at the same time.

DONNING WITH PROTECTIVE HOOD (continued)

ST54 USER INSTRUCTIONS34

DOFFING THE MASK

■ When the protective hood is attached, release underarm strap fasteners, grasp the bottom of the protective hood and pull the hood up and over the head

■ Grasp the front of the mask and pull the mask well forward and lift upwards then backwards off the head

■ Slacken the cheek straps to their fullest extent with hood without hood with hood without hood

35ST54 USER INSTRUCTIONS

MASK STOWAGE AND TRANSPORTATION

ACCESSORIES (continued)

Failure to properly store your mask could result in the mask not providing adequate protection when used next!

Safe storage and transportation of the mask is vitally important in maintaining its effectiveness.

■ Store the mask in the NIOSH approved storage bag and liner

■ Store and transport in a clean and dry environment within the guidelines of local established procedures

■ Do not store or transport the mask under heavy or sharp objects

■ Do not store or transport the mask where it could be exposed to extremes of temperatures or direct sunlight

■ Always clean and thoroughly dry the mask before storage

ST54 USER INSTRUCTIONS36

■ Grasp the mask by the front module and place other hand inside the hood, grasping onto the harness

■ Pull the hood over the mask

■ Carefully pull all excess hood material over the front of the mask

■ Grasp the head harness and fold over the front of the mask. Ensure the straps of the head harness do not interfere with the mask seal

■ Hold onto the bottom of the hood and hang the mask upside down with the inside of the mask facing away from the body

■ Fasten and place the straps inside the hood

■ Fold each of the hood flaps into the center

■ Fold the flap towards the outside of the mask and secure the head harness

ACCESSORIES (continued)

STOWAGE CONFIGURATION WITH PROTECTIVE HOOD

STOWAGE CONFIGURATION WITHOUT PROTECTIVE HOOD

■ Remove the audio frequency amplifier and store as shown

■ It is recommended that the mask be stored with an outsert attached

■ Loosen cheek straps to their fullest extent. Carefully grasp the cheek straps and pull the head harness over the front of the mask

■ Open the mask carrier and insert the mask into the carrier with the eyelens towards the top as worn with the mask facing out away from the body as shown

■ Close the carrier

37ST54 USER INSTRUCTIONS

PROTECTIVE HOOD INSTALLATION AND REMOVAL

ACCESSORIES (continued)

■ Remove the voice protection unit if installed and stow in carrier

■ Place the protective hood on a flat surface with hood mask openings facing up

■ Insert the mask into the hood from the bottom with the mask facing up and aligned with the hood cutouts

■ Remove the drink coupler from its receptacle and unstow the external drink tube

■ Route the drink coupler and external drink tube through the communications port of the hood

■ Unfasten the hook and pile straps on the hood and feed through the hood attachment slots on the mask. Refasten strap

■ Adjust the hood so that the rubber portion surrounds the VREU main body, communications port and the filter mount

■ Stow the drink coupler in the receptacle on the mask and ensure the external drink tube is properly stowed around the VREU main body

■ Return mask to stowage configuration

ST54 USER INSTRUCTIONS38

VISION CORRECTION ASSEMBLY INSTALLATION, REMOVAL AND ADJUSTMENT

Vision Correction Assembly

Mounting Frame Adjusting Column

Mounting Frame

Optical Insert Mounting Frame Slot

Frame Tabs

Complete vision correction assembly with prescription lens is available from Avon;

www.avon-protection.com

NOTE: A valid prescription (within 1 year) is required. When the vision correction system has been received, fit it to the mask as follows

■ �Fit�the�frame�tabs�into�the�sockets�either�side�of�the�lens�and�fit�the�central�stud�in�the� center of the top edge of the mask lens

■ Ensure the frame is positioned around the border of the lens

■ Adjust the height of the mounting frame using the adjuster.

39ST54 USER INSTRUCTIONS

USING OUTSERTS

ACCESSORIES (continued)

Coated Clear outsert assembly (for general use).

Clear outsert assembly (for general use).

Sunlight outsert assembly (for high UV situations).

Blueblocker outsert assembly (for shooting glare).

Breach outsert assembly (for welding and gas cutting) Laser outsert assembly (for protection against laser light) Mirrored outsert assembly (for heat reflection)

■ Grasp the top and bottom of the outsert with both hands

■ Align the locking tabs on the ends of the outsert with the receptacles on the mask and gently rotate the outsert down pushing the locking tabs into the receptacles

■ Ensure the locking tabs are secured to the mask assembly

Ensure that if removing outserts in a contaminated environment that you hold the mask against your face with your free hand to ensure the seal of the mask is not broken!

■ Tilt the outsert with the bottom up and align outsert over the eyelens

A variety of outserts are available to meet operational requirements.

ST54 USER INSTRUCTIONS40

10.0 WARRANTY / TROUBLESHOOTING

TROUBLESHOOTING GUIDE

IMPORTANT WARRANTY INFORMATION:

Each product is…