Product Specification_Air Compressor.pdf

CONTINUATION SHEET

SCBA Fill Station/Air Compressor FY 26 (IMCOM)

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NAME OF OFFER OR CONTRACTOR

CLIN SUPPLIES/SERVICES QUANT. UNIT UNIT PRICE AMOUNT

Breathing air filling system, consisting of:

PE 700-VE compressor – PN 330 bar oF silent Soundproofed breathing air compressor for a safe supply of breathing air for the fire department Delivery volume: 700 liters/min.

4 filling stages Drive: Three-phase current 400//50 Hz Weight: approx. 420–490 kg Dimensions in cm: LxWxH: 148 x 83 x 152 Sound pressure level: max. 73 dB(A)* +/- 2 db(A) *In silent version

COMPRESSOR BLOCK:

- Micronic intake filter.

- Low-pressure lubrication.

- Intercooler.

- Aftercooler after the last stage with stainless steel cooling fins for effective cooling.

- Intermediate pressure safety valves after each stage.

- 4 cylinders, 4 stages, X design.

- With oil pressure lubrication including oil filter.

- Compressor block, air filter, and oil filler neck must be freely accessible for easy maintenance.

- The compressor block must be equipped with a load cycle counter. The display must be via the operating display.

- The system must be completely installed in a stable body. All components rigidly connected to the block must be delivered mounted on a vibration frame.

- Compressor block with oil sight glass for visual inspection of the oil level

CONTROL:

An automatic control system must be supplied in the breathing air compressor with the following parameters:

- 3.5" TFT color display with plain text display.

- Semi-automatic or fully automatic operation, manually switchable.

- Temperature monitoring of the last stage.

- Temperature monitoring of the permissible ambient temperature (+5 to +45°C).

- Oil pressure monitoring.

- Operating hours counter.

- Display of service intervals and error history for easy maintenance and error analysis.

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- Compressor control settings in local language.

- Load cycle counter.

- Password protection for various menu levels.

- Logbook; exportable via SD card and analyzable in Microsoft Excel.

- Automatic start-stop.

- Independent switching on and off must be ensured.

- The remaining filling time of the current filling process must be displayed.

- Operation and menu navigation must be possible via an additional, parallel display with identical display and function as on the compressor, located in a separate room, mounted for remote control.

- It must be possible to display operating data using symbols, maintenance information, and error messages.

- Simple software updates must be possible using an SD card.

TREATMENT SYSTEM:

- A filter system with integrated oil and water separator and long filter service life must be installed. Air quality in accordance with DIN EN 12021:2014-07 must be guaranteed. Automatic filter monitoring must continuously check the moisture content of the air inside the filter container and switch off automatically when the filter is saturated.

- The saturation level of the filter cartridge must be displayed directly on the home page of the control system.

- Measurement of filter saturation directly in the filter cartridge, thus no sensor calibration necessary.

- Advance warning of impending saturation.

- Automatic shutdown when saturation is exceeded.

- Restart only possible after inserting a new cartridge.

- An automatic condensate drain must be provided, which automatically drains condensate from all separators during operation and when switching on and off.

- It must be possible to control the frequency and duration of the drainage processes via a menu, individually for each stage/container.

- Treatment container made of anodized aluminum to prevent corrosion.

- Shelf life of the vacuum-packed filter cartridge of at least 2 years.

Acceptance test certificate according to EN 10204-3.2

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TUEV-tested safety valve 220 or 330 bar, including documentation in accordance with the above compressor.

Declaration of conformity according to Pressure Equipment Directive 2014/68/EU Declaration of conformity of the pressure test in accordance with the requirements of the DGRL External suction device Compressor pre-equipped for connection to the intake air provided on site

Including following options:

Compressor mounting kit Compressor preparation for transport to the place of use Connection kit for connection to the intake air pipe laid on site (approx. 1 m).

Transport of the compressor to the place of use by the client For cooling and intake air, please refer to the manufacturer's guidelines.

Installation and connection of a compensation elbow to reduce vibrations on the pipe and the building.

Installation of a premium stainless steel shut-off valve with Peek.

Switching strip, consisting of:

Switching strip with START/STOP button START/STOP button with compressor operating light, fault indicator light, EMERGENCY STOP switch.

Halogen-free control cable from breathing air compressor to switch strip including installation Billing according to measurements (assumption approx. 10 m) Cable duct provided on site, existing cable tray used.

Breathing Gas Monitoring (CO, CO2, O2, humidity, and oil) Continuous monitoring of breathing air quality in accordance with EN12021:2014 with regard to CO, CO2, O2, humidity, and VOC (oil).

The breathing air monitoring unit is housed in a single enclosure.

Simultaneous and clear display of all current measured values on the screen.

Display of the time history of each individually measured gas, humidity, or oil concentration.

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- Display of measured values and their progression over time via a web interface on mobile and stationary output devices.

- Option to save measured values to a USB mass storage device.

- Email notification to 5 different addresses in the event of an alarm.

- Option to transfer data to the 7000/9000 workshop software for documentation of the air quality of the monitored breathing air.

- Adjustable pre-alarms

- Compressor can be switched off in the event of an alarm via a potential-free contact.

- Potential-free contact for controlling, e.g., a solenoid valve or external flush valve.

- Option to replace individual sensors.

- Calibration option for CO2, CO, O2, and oil sensors without sending in the device.

- Replacement of these sensors should only be necessary in the event of a defect.

- Replacement interval for the humidity sensor at least 24 months.

- Yellow alarm light as an additional indication in the event of a pre-alarm.

- Red alarm light and acoustic signal for main alarm.

- The option to retrofit a sixth sensor should be available in the control cabinet.

Minimum measuring ranges:

CO 0-50 ppm CO2 0-2000 ppm O2 0-25 vol% VOC 0-1.6 mg/m³ H2O 0-5000 ppm

Installation/commissioning Breathing Gas Monitoring Connection to the high-pressure line Commissioning Function test Initial adjustment of all sensors

CO2 absorber, consisting of:

CO2 absorber The CO2 content must be reduced to approx. 3/4 of the value of the intake air. The system must ensure optimum efficiency of the CO2 absorber under all conditions. With an air delivery rate of 700 l/min, the absorber must have a service life of at least 45 hours. It It must be easy to handle and require little maintenance. The filter element must be

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the use of tools.

The following technical data are minimum requirements:

- Delivery capacity: up to 700 l/min

- Permissible inlet concentration 1000 ppm CO2

- Reduction of the input concentration by ¾ of the value

- Service life: at least 45 operating hours at 700 l/min delivery rate

- Relative humidity of the intake air: 10 to 100%

- Water reservoir with approx. 11 l incl. fill level indicator

- Filling the CO2 absorber by pouring in the absorber material

- Dimensions: (W x D x H in cm): 80.0 x 45.3 x 33.0

- The housing should be made of painted stainless steel Sterilization tablets Disinfection tablets, 40 pcs., 1 tablet/10 L

Standard DAP mounting kit Installation of the DAP5000 incl. mounting hardware and suction hose.

B-Fill filling bar 4x300 bar 2x200 bar with switch bar, consisting of:

This is used, for example, where the external filling bar is installed in a separate room.

The external breathing air filling bar consists of the following components and must also be able to be operated without filling hoses.

The compressor system can be operated from the filling bar using the control panel (only in conjunction with compressor systems equipped with B-Control).

The following components are included:

START/STOP button Compressor operating light EMERGENCY STOP switch

FILLING DEVICE

2 rocker arm filling valves PN 200 bar with automatic venting and silencer 4 rocker arm filling valves PN 300 bar with automatic venting and silencer All filling valves with mechanical locking to protect against uncontrolled overflow and media exchange between them.

This even increases safety against backflow or emptying of the cylinders.

6 German cylinder connections R 5/8" according to DIN477 2 final pressure gauges Acceptance test certificate according to EN 10204-3.2

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TUEV-tested safety valve 220 bar Including documentation corresponding to the filling bar above.

Standard filling bar assembly kit Installation of the filling strip, including mounting hardware.

Quick-fill adapter hose, 4 pieces, 1.5 m, PN300 Connecting hose PN 300 bar and max. operating pressure 320 bar; dimensions: 1500 mm long

Wall bracket for filling hoses, 4-unit for secure hanging of filling hoses, also with quick-release adapter.

Material 1.4201 Special holder for performing the mandatory semi-annual pressure test in the parking position of the filling hoses.

Oxygen (O2) hose set

Breathing air HD - piping 300 bar Special, 20 meter High-pressure seamless stainless steel pipe 8 mm x 1.5 mm Material 1.4404/S31603 including stainless steel compression fittings and fastening materials (installed on a straight wall).

Including pipe marking.

Control line, 12x1 Oilflex halogen-free version laid in Kuppa pipe.

From compressor to filling bar, to breathing air reduction station Billing according to measurements (assumption approx. 20 m) Wall openings and subsequent bulkheads are to be provided by the customer.

Bottle storage 50L/330 bar For breathing air with:

1 high-pressure tank 50 liters / 330 bar 1 cylinder valve Documentation Weight: approx. 100 kg Dimensions: D 229 x L 1650 mm

Standard bottle storage assembly kit HD Seamless high-pressure stainless steel pipe 8 mm x 1.5 mm Material 1.4404/S31603 incl. stainless steel compression fittings and wall mounting.

Check valve Stainless steel ball valve per cylinder.

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Clamp for wall mounting per bottle.

Socket complete with pipe screw connection per bottle.

Safety valve assembly 330 bar cylinder storage Safety valve, type-tested with TÜV adjustment certificate. Identical in construction to the compressor. Prepared for annual inspection and documentation.

330/10 bar reduction station with bracket/holder including connection fittings and installation.

- Medium pressure adjustable from 1-10 bar

- Dead space-optimized diaphragm shut-off valve with open/closed position indicator

- Pressure regulator housing & valves made of stainless steel 1.4404

- Diaphragm pressure regulator made of Hastelloy C276

- Valve diaphragm made of Hastelloy C276

- Operating temperature -20°C to +60°C

- Safety pressure gauge EN562/Kl1.6/NG50

- For corrosive gases and gas mixtures with corrosive components up to quality 6.0 Includes 10 bar safety valve in accordance with the Pressure Equipment Directive & Industrial Safety Regulation, including all stainless steel connectors.

MD breathing air line MD line made of blue PP hose for compressed air supply and compressed air extraction points, including connection and fastening materials Billing according to measurements (assumption approx. 2 m) Wall penetrations and subsequent scrapping are to be provided by the customer.

Commissioning and testing Commissioning and testing of the breathing air system Test run of the compressor system Commissioning of the compressor system Pressure test including pressure log for the installed system Testing of breathing air in accordance with DIN 12021 (Requirements for the quality of compressed gases) Documentation

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TRBS 3145 Training of operating personnel in the filling system in accordance with TRBS 3145 (formerly TRG 402) following installation max. 6-8 persons

Acceptance of the breathing air filling system in accordance with (2014/68/EU, Pressure Equipment Directive "PED") The following points must be fulfilled by the manufacturer of the breathing air filling system and made available to the client.

Conformity assessment by a notified body (TÜV, Dekra, etc.)

Declaration of conformity by the contractor.

Flow chart of the breathing air filling system.

Type plate for the breathing air filling system including CE marking in accordance with DGRL (2014/68/EU) (not just for the individual components).

Storage trolley for 6.8 L breathing air cylinders, consisting of:

Storage trolley for breathing air cylinders for upright storage of 15 6.8L breathing air cylinders using 2 welded spacer grids.

Frame with 2 handles made of powder-coated round steel tubing, RAL 7035, 4 swivel casters, diameter 125 mm, 2 of which are lockable, incl.

raising the middle row of cylinders, for easy connection of filling hoses to the middle row of breathing air cylinders.

Technical data:

Plastic powder-coated steel parts: RAL 7035 Frame: 40 mm steel tube Handle: 1" round tube Casters: diameter 125 mm Dimensions: L 920 x W 550 x H 830 mm

Total amount in US $: