PLANS.pdf

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Attached to
IFB No. B127085-EY, Fire Station # 3 Structural Repair
Solicitation number
IFB-127085
Issued by
York County, Virginia

About this file

This is a structural repair plan document for Fire Station #3 in Williamsburg, Virginia, prepared by Terracon Professional Services for the Virginia Facilities jurisdiction. The project encompasses repairs to the apparatus bay main building, specifically addressing concrete slab deterioration and overhead door jamb damage at 1114 Hubbard Lane, Williamsburg, Virginia 23185. The scope of work includes demolition and replacement of an existing concrete slab (108 feet 4 inches in area), repair of overhead door jambs constructed of steel, replacement of concrete masonry units as required, and installation of reinforcing steel with specifications for epoxy embedment and extended bar placement into the slab. The design incorporates an axle load rating of 52 kips for the apparatus bay slab and adheres to the 2021 Virginia Construction Code with ultimate design wind speed of 129 miles per hour for Risk Category IV structures.

The project specifications require adherence to multiple industry standards including the American Institute of Steel Construction manual, American Concrete Institute specifications (ACI 301-R85, ACI 318-11, and ACI 308), American Welding Society codes, and ASTM standards for materials. Structural steel must be galvanized or coated for weather exposure, and all concrete work must achieve a minimum 28-day compressive strength of 4,000 PSI with air entrainment of 6 percent for weather exposure. Reinforcing steel shall conform to ASTM A615 Grade 60, with concrete cover requirements of 3 inches for foundations, 2 inches for beams and columns, and 1.5 inches for slabs. Special inspections are required in conformance with the Virginia Uniform Statewide Building Code Section 1704 and IBC 2021, with structural steel shop-fabrication requiring certification by approved fabricators. The coating system specified is Tnemec Hi-Build Epoxoline II Series N69 or approved equal, applied over zinc-rich compatible primer following SSPC-SP3 or greater surface preparation standards.

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Text version

APPARATUS BAY MAIN BUILDING

N

S1.01

AREA OF WORK

108'-4"

AREA OF CONCRETE SLAB TO BE REPAIRED

S1.01

35'-7" ±

OVERHEAD DOOR JAMB REPAIR,

SEE DETAIL

S1.01

4 BASE OF STEEL DOOR JAMB TO BE

EXAMINED UPON CONCRETE DEMOLITION

/5 S1.01

2.5" DEEP SAWN JOINT

TO ALIGN W/ EXISTING

14'-0" ± 14'-0" ±

DEMOLISH EXIST. CONC. & REPLACE

6'-0"

#5 BAR @ 12" O.C. EACH WAY

EXISTING FOOTING

1/2" BOND BREAKER

(2) SS L2.5x2.5x3/8 W/ 5"

LONG HEADED STUDS @

32" O.C. @ VEHICLE

DOORS ONLY

OVERHEAD DOOR JAMB

EXISTING

CONCRETE SLAB

ENSURE ADEQUATE

GRANULAR FILL &

COMPACTION OF SUBGRADE#5 BENT BAR @ 12" O.C.

EMBED 6" SIMPSON

SET-3G EPOXY AND

EXTEND 2' INTO SLAB

6"

PROVIDE #5 BENT BAR @ 12"

O.C., EXTEND 2' INTO SLAB

CONT. #5 BAR

ALIGN W/ DOORS AS NEEDED,

MATCH EXISTING LOCATION & DEPTH

OVERHEAD DOOR TRACK

DOOR JAMB

CMU JAMB TO BE REMOVED &

REPLACED AS REQUIRED. NEW

CMU TO BE GROUTED SOLID

S1.01

BASE OF STEEL OVERHEAD

DOOR JAMB TO BE REMOVED &

REPLACED, SEE DETAIL /5 S1.01

8" ±

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REMOVE & REPLACE BASE OF OVERHEAD

DOOR JAMB WITH 12ga BENT PLATE TO

MATCH EXISTING JAMB PROFILE, NEW

JAMB MATERIAL TO BE WEEPED AT BASE.

NEW JAMB MATERIAL TO BE PREPARED,

COATED W/ ZINC RICH PRIMER & PAINTED

W/ HIGH-PERFORMANCE COATING TO

MATCH EXISTING JAMB

CONCRETE SLAB TO

BE REPAIRED

1/16

AT INTERIOR OF JAMB, (2) 3"x3"x14ga x 4" LONG

BENT PLATE CLIP WELDED TO NEW JAMB

BASE, FASTEN TO NEW SLAB W/ 1/2" Ø SS

TITEN HD W/ 4" EMBED.

2" 2"

AT INTERIOR OF JAMB, (2) 3"x3"x14ga PLATE

WELDED FROM NEW JAMB TO EXISTING

CONCRETE MASONRY AT INTERIOR OF

JAMB TO BE REMOVED & REPLACED AS

REQUIRED, GROUT MASONRY AFTER

REPLACEMENT. SHORE ADJACENT DOOR

HEADER PRIOR TO DEMOLITION

www.TERRACON.com

SHEET NUMBER:

DESIGNED BY:

APPROVED BY:

DRAWN BY:

TERRACON PROJECT NUMBER:

ISSUE DATE:

SHEET TITLE:

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VIRGINIA FACILITIES

4350 NEW TOWN AVE, SUITE 201

WILLIAMSBURG, VIRGINIA 23188

(757) 564-4434

MB266099

05/08/2026

REPAIR PLAN &

DETAILS

S1.01

ERW

MJL

ERW

1" = 10'-0"S1.01

1 STATION SITE PLAN

1/4" = 1'-0"S1.01

2 AREA OF WORK - PLAN

1" = 1'-0"S1.01

3 APPARATUS BAY CONCRETE SLAB REPAIR

3" = 1'-0"S1.01

4 OVERHEAD DOOR JAMB - PLAN

1 1/2" = 1'-0"S1.01

5 OVERHEAD DOOR JAMB - SECTION

STRUCTURAL STEEL:

1. ALL STRUCTURAL STEEL WORK SHALL CONFORM TO THE CURRENT EDITION OF THE

"MANUAL OF STEEL CONSTRUCTION" OF THE "AMERICAN INSTITUTE OF STEEL

CONSTRUCTION".

2. ALL WELDED CONNECTIONS SHALL BE IN ACCORDANCE WITH THE LATEST EDITION OF

THE "MANUAL OF STEEL CONSTRUCTION" OF THE "AMERICAN INSTITUTE OF STEEL

CONSTRUCTION" AND THE LATEST EDITION OF THE "CODE FOR WELDING IN BUILDING

CONSTRUCTION" OF THE AMERICAN WELDING SOCIETY. USE E70XX LOW HYDROGEN

ELECTRODES.

3. ALL STRUCTURAL STEEL AND CONNECTIONS EXPOSED TO THE WEATHER SHALL

GALVANIZED OR COATED AS REQUIRED.

2021 VIRGINIA CONSTRUCTION CODE (VCC) DESIGN LOADS:

USE/LOCATION:

APPARATUS BAY SLAB, AXLE LOAD = 52 KIPS

SNOW LOAD

• NOT APPLICABLE

WIND LOAD

• ULTIMATE DESIGN WIND SPEED = 129 MPH

• WIND RISK CATEGORY IV

• WIND EXPOSURE B

• INTERNAL PRESSURE COEFFICIENT = +/- 0.18

• COMPONENTS AND CLADDING (LRFD, 10 SQFT):

- ROOF: ZONE 1: + 16 / - 44.7 PSF

ZONE 1': + 16 / - 25.7 PSF

ZONE 2: + 16 / - 59.0 PSF

ZONE 3: + 16 / - 80.3 PSF

- WALLS: ZONE 4: + 25.7 / - 27.8 PSF

ZONE 5: + 25.7 / - 34.2 PSF

EARTHQUAKE DESIGN DATA

• NOT APPLICABLE

CONCRETE:

1. ALL CONCRETE WORK SHALL CONFORM TO ALL THE PROVISIONS OF THE

"SPECIFICATIONS FOR STRUCTURAL CONCRETE FOR BUILDINGS" (ACI 301-R85) AND TO

THE "BUILDING CODE REQUIREMENTS FOR REINFORCED CONCRETE" (ACI 318-11).

2. ALL STRUCTURAL CONCRETE SHALL HAVE A MINIMUM 28 DAY COMPRESSIVE STRENGTH

OF 4,000 PSI UNLESS NOTED OTHERWISE. THE MAXIMUM SLUMP OF ALL CONCRETE

SHALL BE 4". ALL CONCRETE EXPOSED TO THE WEATHER SHALL HAVE AN AIR

ENTRAINMENT OF 6%±1%

3. NO ADMIXTURES CONTAINING CALCIUM CHLORIDE SHALL BE PERMITTED.

4. THE CONTRACTOR SHALL COMPLY WITH ALL THE PROVISIONS OF "RECOMMENDED

PRACTICE FOR HOT WEATHER CONCRETING" (ACI 305-R10) AND "RECOMMENDED

PRACTICE FOR COLD WEATHER CONCRETING" (ACI 306-R10). THE CONTRACTOR SHALL

SUBMIT COLD/HOT WEATHER PROCEDURES FOR APPROVAL.

5. ALL FORMWORK SHALL BE IN ACCORDANCE WITH THE AMERICAN CONCRETE INSTITUTE

"FORMWORK FOR CONCRETE" SPECIAL PUBLICATION NO. 4 AND ACI'S "STANDARD

RECOMMENDED PRACTICE FOR CONCRETE FORMWORK" (ACI 347-LATEST EDITION).

6. PROVIDE SAWN JOINTS OR CONSTRUCTION JOINTS IN SLABS AT ALL COLUMN

CENTERLINES AND AS SHOWN ON THE PLANS. SAWN JOINTS SHALL BE PROVIDED SO

THAT NO SLAB PANEL EXCEEDS 30 TIMES THE SLAB THICKNESS PER ACI

RECOMMENDATIONS. SAWN JOINTS SHALL BE CUT AS SOON AS POSSIBLE PER ACI

RECOMMENDATIONS.

7. FLOOR SLABS SHALL BE FINISHED TO A MINIMUM FLATNESS F-NUMBER, FF = 25 AND A

MINIMUM LEVELNESS F-NUMBER, FL = 20 IN ANY DIRECTION.

8. CONCRETE STRUCTURES MAY NOT SUPPORT THEIR DESIGN LIVE LOAD UNTIL THE

SPECIFIED COMPRESSIVE STRENGTH HAS BEEN ACHIEVED. LOADS GREATER THAN

THE DESIGN LIVE LOADS SHALL NOT BE PLACED ON THE STRUCTURE. THE

CONTRACTOR SHALL SUPPORT ADJACENT STRUCTURES, UTILITIES, AND EXCAVATIONS

AS REQUIRED FOR COMPLETION OF WORK.

9. ONE SET OF COMPRESSIVE TEST CYLINDERS FOR EACH 100 CUBIC YARDS POURED,

BUT NOT LESS THAN ONE SET FOR EACH DAY'S PLACEMENT AND EACH CLASS OF

CONCRETE, ALONG WITH SLUMP TESTS SHALL BE PERFORMED BY A TESTING

LABORATORY APPROVED BY THE STRUCTURAL ENGINEER.

10. ALL CONCRETE SHALL BE CURED IN ACCORDANCE WITH THE LATEST EDITION OF ACI

308, STANDARD SPECIFICATION FOR CURING CONCRETE. LIQUID CURING COMPOUNDS

SHALL BE COMPATIBLE WITH FLOORING ADHESIVES AND OTHER SURFACE

TREATMENTS AND SHALL BE APPROVED BY THE ARCHITECT PRIOR TO USE.

MASONRY:

1. ALL MASONRY AND GROUTING PROCEDURES SHALL BE IN COMPLIANCE WITH THE LATEST

EDITION OF THE BUILDING CODE FOR MASONRY STRUCTURES, ACI 530.

2. HOLLOW MASONRY UNITS SHALL BE GRADE N1 CONFORMING TO ASTM C90. SOLID

MASONRY SHALL BE GRADE N1 IN ACCORDANCE WITH ASTM C145 AND MAY BE 75% SOLID

UNLESS OTHERWISE NOTED.

3. MASONRY UNITS SHALL HAVE A MINIMUM COMPRESSIVE STRENGTH OF 2,000 PSI BASED

ON THE NET CROSS SECTIONAL AREA OF THE INDIVIDUAL BLOCK UNITS.

4. ALL MORTAR SHALL BE TYPE "S" MORTAR CEMENT CONFORMING TO ASTM C270 WITH

MINIMUM COMPRESSIVE STRENGTH OF 2,000 PSI AT 28 DAYS. ALL MORTAR JOINTS IN

MASONRY WALLS (HORIZONTAL AND VERTICAL) SHALL BE FILLED 100% WITH MORTAR.

5. ALL GROUT FOR VERTICAL REINFORCING AND BOND BEAMS SHALL BE 2,000 PSI MINIMUM

CONCRETE WITH SLUMP BETWEEN 8” AND 10”.

6. ALL CELLS CONTAINING REINFORCEMENT SHALL BE FILLED SOLIDLY WITH GROUT. GROUT

SHALL BE PLACED IN LIFTS OF 4’ MAXIMUM HEIGHT, UNLESS THE CONTRACTOR REQUESTS

AND OBTAINS APPROVAL TO PERFORM HIGH LIFT GROUTING. ALL GROUT SHALL BE

CONSOLIDATED APPROXIMATELY 5-10 MINUTES AFTER POURING AND BEFORE PLASTICITY

IS LOST BY VIBRATING. WHEN GROUTING IS STOPPED FOR ONE HOUR OR LONGER,

HORIZONTAL CONSTRUCTION JOINTS SHALL BE FORMED BY STOPPING THE POUR OF

GROUT NOT LESS THAN ½” BELOW THE TOP OF THE UPPER-MOST UNIT GROUTED.

HORIZONTAL STEEL SHALL BE FULLY EMBEDDED IN AN UNITERRUPTED POUR.

INSPECTION:

1. SPECIAL INSPECTIONS ARE REQUIRED FOR THE PROJECT IN CONFORMANCE WITH THE

VIRGINIA UNIFORM STATEWIDE BUILDING CODE (VUSBC) SECTION 1704 AND IBC 2021.

2. THE OWNER SHALL EMPLOY ONE OR MORE SPECIAL INSPECTORS TO PROVIDE INSPECTIONS

DURING CONSTRUCTION ON THE ITEMS LISTED IN THE STATEMENT OF SPECIAL INSPECTIONS

AND SCHEDULE FOR SPECIAL INSPECTIONS PREPARED FOR THIS PROJECT.

3. SPECIAL INSPECTION DOES NOT TAKE THE PLACE OF NORMAL INSPECTIONS REQUIRED BY

CODE OFFICIALS. ALL NORMAL INSPECTIONS BY LOCAL CODE OFFICIALS ARE STILL REQUIRED.

4. THE STRUCTURAL ENGINEER OF RECORD MAY VISIT THE SITE PERIODICALLY TO ASCERTAIN

GENERAL CONFORMANCE TO CONTRACT DOCUMENTS. THESE VISITS DO NOT SUBSTITUTE

FOR SPECIAL INSPECTIONS, NOR DO THEY IMPLY ACCEPTANCE OF THE WORK. THEY SHOULD

NOT BE CONSTRUED TO RELIEVE THE CONTRACTOR IN ANY WAY FROM OBLIGATIONS AND

RESPONSIBILITIES UNDER THE CONSTRUCTION CONTRACT.

5. THE FOLLOWING ITEMS SHALL BE SHOP-FABRICATED BY A CERTIFIED FABRICATOR WITH A

QUALITY ASSURANCE PROGRAM APPROVED BY THE LOCAL BUILDING CODE OFFICIAL TO

ALLOW FABRICATION WITHOUT IN-SHOP SPECIAL INSPECTIONS:

a. STRUCTURAL STEEL FRAMING

IF THE FABRICATOR CANNOT SUBSTANTIATE AN ACCEPTABLE QUALITY ASSURANCE PROGRAM

FOR THE COUNTY, THE FABRICATOR'S WORK SHALL BE INSPECTED BY AN APPROVED,

QUALIFIED AGENCY DURING FABRICATION AT NO ADDITIONAL COST TO THE OWNER.

AT THE CONCLUSION OF THE PROJECT, THE FABRICATOR SHALL PROVIDE A CERTIFICATE OF

COMPLIANCE TO THE BUILDING OFFICIAL STATING THAT THE WORK WAS COMPLETED IN

ACCORDANCE WITH THE APPROVED CONSTRUCTION DOCUMENTS.

DESIGN WITHOUT CONSTRUCTION REVIEW:

IT IS AGREED THAT IF TERRACON PROFESSIONAL SERVICES DO NOT EXTEND TO OR

INCLUDE THE REVIEW OR SITE OBSERVATION OF THE CONTRACTOR'S WORK OR

PERFORMANCE, THEN THE OWNER WILL DEFEND, INDEMNIFY AND HOLD HARMLESS

TERRACON, FROM ANY CLAIM OR SUIT WHATSOEVER, INCLUDING BUT NOT LIMITED TO ALL

PAYMENTS, EXPENSES OR COSTS INVOLVED, ARISING FROM OR ALLEGED TO HAVE

ARISEN FROM THE CONTRACTOR'S PERFORMANCE OR THE FAILURE OF THE

CONTRACTOR'S WORK TO CONFORM TO THE DESIGN INTENT AND THE CONTRACT

DOCUMENTS. TERRACON AGREES TO BE RESPONSIBLE FOR ITS OWN OR IT'S

EMPLOYEES' NEGLIGENT ACTS, ERRORS OR OMISSIONS.

OWNERSHIP OF DOCUMENTS:

THE CONTRACTOR ACKNOWLEDGES THESE PLANS AND SPECIFICATIONS PREPARED BY

TAM CONSULTANTS, INC., AS INSTRUMENTS OF PROFESSIONAL SERVICE.

NEVERTHELESS, THE PLANS AND SPECIFICATIONS PREPARED UNDER THIS AGREEMENT

SHALL REMAIN THE PROPERTY OF TAM CONSULTANTS, INC. UPON COMPLETION OF THE

WORK. THE CONTRACTOR AGREES TO HOLD HARMLESS AND INDEMNIFY TAM

CONSULTANTS INC., AGAINST ALL DAMAGES, CLAIMS AND LOSSES, INCLUDING DEFENSE

COSTS, ARISING OUT OF ANY REUSE OF THE PLANS AND SPECIFICATIONS WITHOUT THE

WRITTEN AUTHORIZATION OF TAM CONSULTANTS, INC.

REINFORCING STEEL:

1. REINFORCING STEEL SHALL BE DEFORMED BARS IN ACCORDANCE WITH ASTM A615,

GRADE 60.

2. BENDS SHALL BE FABRICATED AS PER DETAILS.

3. PLACE MAIN REINFORCING STEEL SO AS TO PROVIDE 3" MINIMUM COVER FOR

FOUNDATIONS POURED ON EARTH, 2” MINIMUM COVER FOR BEAMS AND COLUMNS, ¾”

MINIMUM COVER FOR SLABS AND 1½” FOR ALL REBAR IN EXPOSED CONCRETE (EXCEPT

AS OTHERWISE DETAILED).

4. PROVIDE ACCESSORIES AND BAR SUPPORTS IN ACCORDANCE WITH THE MANUAL OF

STANDARD PRACTICE FOR DETAILING REINFORCED CONCRETE STRUCTURES (ACI

315-80).

5. UNLESS NOTED OTHERWISE, REINFORCING STEEL BAR LAPS SHALL BE AS FOLLOWS

A. CONCRETE:

#3 - 1'-9” #4 - 2'-4” #5 - 2'-11” #6 - 3'-6” #7 - 4'-1” #8 - 4'-11”

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STRUCTURAL STEEL PAINT/COATING:

1. SURFACE PREPARATION OF SSPC-SP3 OR GREATER. VISIBLE DEPOSITS OF OIL, GREASE,

OR OTHER MATERIAL THAT INTERFERE WITH COATING ADHESION SHALL BE REMOVED

FROM THE STEEL SURFACE.

2. USE ZINC-RICH COMPATIBLE PRIMER PRIOR TO APPLICATION OF COATING SYSTEM.

3. THE COATING SYSTEM USED SHALL BE THE FOLLOWING, OR APPROVED EQUAL:

TNEMEC: HI-BUILD EPOXOLINE II SERIES N69

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