PISCES FRB Davit Cylinders Repair.pdf

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Attached to
Pisces Davit Hydraulic Cylinder Repairs Federal contract opportunity
Solicitation number
NM-AN2120-23-01575
Issued by
Department of Commerce National Oceanic and Atmospheric Administration

About this file

This technical document outlines requirements for repairing hydraulic cylinders on the davit system of the NOAA ship PISCES. The contractor shall remove the fast rescue boat from the davit cradle, replace the failed hydraulic cylinder using government furnished materials, fill the cylinder with hydraulic oil, procure certification of the davit from a local OEM representative through operation and weight testing, overhaul the removed leaking cylinder and deliver the refurbished cylinder to the specified NOAA port office. The contactor must schedule all work with the named NOAA Port Engineer and adhere to OEM procedures and specifications for repairs, inspections, testing, and certifications to verify safe system operation.

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NOAA Ship PISCES

July 2023

FRB DAVIT HYDRAULIC CYLINDER REPAIRS

1. Scope:

1.1. Repair the leaking spring loaded hydraulic cylinder on NOAA Ship PISCES.

2. References

2.1. Technical Manual FRV40-226-093-010 “Rescue Boat Handling System, Rev 1”

2.2. Technical Manual FRV40-226-027-010 “Encapsulated Liferafts and Davits Model: Davit

SRR 360/3,65/21 Winch: 08-02 HVStop”

2.3. NOAA Standard Specification MOC-573-2 “Overhaul/Repair of Hydraulic Cylinders”

3. Government Furnished Material

3.1. Hydraulic Cylinder and seal kits

4. Requirements

4.1. Work with COR and Ship’s Force to remove the Fast Rescue Boat from the davit cradle.

Lock-out/Tag-out the Fast Rescue Boat Davit System.

4.2. Using the GFM furnished material, replace the failed hydraulic cylinder on the Fast Rescue

Boat Davit. Note that the hydraulic cylinders are spring loaded and extreme care must be utilized in installing/removing these cylinders. Ensure the spring tension is released prior to removing cylinder pins.

4.3. The ship’s cranes may be used to accomplish work. Crane lifts shall be scheduled with COR and Ship’s Force a minimum of 24 hours in advance.

4.4. Contactor shall fill the hydraulic cylinder with new Hydraulic 32 / Tellus 32 hydraulic oil

(or equal) in accordance with OEM recommendations (approximately 1 liter).

4.5. Procure the services of a local OEM representative (Palfinger Marine) to complete operation and weight testing to certify the FRB Davit is safe for use with the new cylinders. Weight test the davit to 7,700 lbs (110% of the safe working load). An OEM representative may be made by contacting the local OEM distributor or contact information provided below:

(https://www.palfingermarine.com/en/service/service-network).

Palfinger Marine USA Inc (LA)

912 Highway 90 East

New Iberia, LA 70560

POC: Mike Resweber

Phone: 337-551-6230

Email: mike.resweber@palfingermarine.com https://www.palfingermarine.com/en/service/service-network mailto:mike.resweber@palfingermarine.com

July 2023

4.6. OEM inspection/certification shall include inspecting/testing/repairing the lowering speeds to verify safe operation.

4.7. Contractor shall overhaul the removed leaking cylinder in accordance with OEM recommendations and Reference 2.3 using GFM and other contractor furnished materials as needed. Replace all seals, O-rings, breathing plug, plugs, and bushings. Inspect the hydraulic cylinder, piston, rod, springs, seals, and eyes, and flanges and submit a CFR with any additional required repairs.

4.8. Fill the overhauled hydraulic cylinder with hydraulic oil in accordance with OEM recommendations. Test the hydraulic cylinder in accordance with Reference 2.3.

4.9. Pack and seal the refurbished hydraulic cylinder for long term storage and deliver to the

PISCES Pascagoula Port Office, address provided below:

ATTN: Steve Spindler

151 Watts Avenue

Pascagoula, MS 39567

5. Quality Assurance

5.1. Testing and davit certification in accordance with OEM recommendations.

6. Notes

6.1. Schedule all work and specific address location with the PISCES Port Engineer Stephen

Spindler (Stephen.spindler@noaa.gov; 251.776.3099).

END OF ITEM

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