Pearl Harbor Attachment 1 (210526 final draft).docx

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Submarine Torpedo Intermediate Maintenance Activity (SUBTORPIMA) Pearl Harbor, HI
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Attachment 1: SUBTORPIMA Pearl Harbor

The mandatory HWT I-Level and PDLR Level Maintenance and associated integral and ancillary support requirements (approximately 222,113 hours level of effort per annum) are as follows:

Operational Requirement
Detailed Description
1. Torpedo Lifecycle Management.
1. List and describe maintenance experience related to the torpedo lifecycle (from arrival of a post run torpedo at the IMA). Include in the description, specific experience with the disassembly and cleaning requirements of the post run torpedo, the I-level Maintenance actions required for each group (Guidance & Control Section, Fleet Exercise Section, Warhead, Fuel Tanks (exercise & warshot), and Afterbody), the RFI Group requirements, system testing, and final processing through final top level review.
2. Qualification & Certification Program
2. Describe/Explain experience related to an Ordnance Qualification/Certification Program including the use of qualification cards, qualification guides, ordnance certification program, and the understanding of how the two programs/processes function together.
3. Quality Assurance. Knowledge and experience with application of common torpedo IMA quality system requirements and procedures.
3. Explain/Describe experience with:

a. Quality System Auditing

b. Corrective, Preventative and Failure Reporting and Corrective Action program administration.

c. Quality Inspector Training & Qualification.

d. Documentation and Software Media Control.

e. Metrics collection, analysis and indicator development.

f. Final Acceptance Inspection.

g. Records retention requirements.

h. Critique/Quality Forum facilitation.

i. Fleet Sentencing and Receipt, Issue and Storage Inspection.

j. Control and Administration of Inspection Indication Devices.

k. Development of Materials and Presentations for and Active Participation in the IMA Quality Council (IQC), Global Quality Council (GQC), Corrective Action Review Team (CART), Preventative Action Review Team (PART) and Failure Review Board (FRB).

4. Quality Assurance functions
4. Describe experience with and understanding of the roles and responsibilities of:

a. Quality Assurance Inspector

b. Quality Assurance Supply Inspector

c. Group Process Flow Diagram Level Reviewer

d. 4T Inspector

e. Auditor

f. Top Level Reviewer

g. Final Acceptance Inspector

5. Planning overview functions
5. Describe and Explain experience related to torpedo production planning, 4T reporting, transportation support, FFA execution, daily status of work in process (WIP) and personnel resources within the functional work areas, Torpedo Top Level Flow Diagrams (TLFDs), Group Process Flow Diagrams (GPFDS), and/or Tree construction in Automated Process Control System (APCS), including experience on implementation of these processes on the production floor.
6. Planning Electronic Data Systems
6. Knowledge of and experience using the following programs (electronic data systems):

a. Planning Cell Management Tool

b. Automated Process Control System (APCS)

c. Electronic Documentation Management System (EDMS)

d. Heavyweight Torpedo Technical Data System (HTTDS)

e. Site Data Collection Module (SDCM)

f. Common Problem Reporting System (CPRS)

7. Progressive Depot Level Repair (PDLR) (providing limited depot level repair capability in an Intermediate Maintenance Activity location)
7. Describe experience related to:

a. Electronic, mechanical, and electro-mechanical Depot level repair of torpedo components

b. Drafting and Maintaining PDLR Work Instructions (WI’s), including procedure development, certification and introduction in cooperation with the In Service Engineering Agent (ISEA)

c. Speed Control Valve Repair and Testing

8. Test Equipment Maintenance (preventive and corrective maintenance to GFE test equipment)
8. Describe experience in conducting all required periodic/corrective maintenance and calibration on all In-Service Support Equipment (ISSE) and Depot Factory Test Equipment (DFTE) authorized for use at the IMA, including calibration and self-test.
9. Test Equipment modification
9. Describe experience with implementing upgrades to GFE Test Equipment including:

a. Ordnance Alterations, (ORDALTs)

b. Retrofit Installation Drawing (RIDs)

c. Production Screens (PSs)

d. Retrofit Screens (RSs)

10. Test Equipment Fault Isolation
10. Describe experience performing fault isolation between the torpedo and test equipment, including ability for Test Equipment Maintenance technicians to train torpedo technicians on troubleshooting fault logic diagrams and schematic diagrams.
11. Test Equipment models
11. Describe experience with the following:

a. MK 660 ATE

b. SCV Test Set (MK 707 MOD 0)

c. Igniter Test Sets (Westinghouse Model # 101-5BFG)

d. Fuel Delivery Assembly Test Set (MK 658 MOD 0)

e. Steering Assembly Test Set (MK 659 MOD 0))

f. Common Exercise Head Test Set (MK 562 MOD 0))

g. Cablemaster Test Set (MK 556 MOD 6))

h. Fuel Tank Filling Unit (MK 6 MOD 0)

i. Otto Fuel Equipment, Hydraulic Filling Unit (MK 5 MOD 0)

12. Environmental, Health, and Safety
12. Describe experience with and related certifications for ordnance and/or Heavyweight Torpedo related items including:

a. NAVSEA OP-5 compliance

b. ESH compliance and proper use of Personal Protective Equipment (PPE) equipment

c. Hazardous Waste Operator (HAZWOPER)

d. Resource Conservation & Recovery Act (RCRA)

e. CAT III Crane

f. Forklift driver (and other related MHE/OHE)

g. First Aid, CPR, Automatic External Defibrillator (AED)

h. Ordnance Lighting Protection and required grounding system(s)

i. HAZWASTE Management, including 90 day sites (liquid and solid) and satellite stowage

j. Otto Fuel II safety

k. Otto Fuel II spills and cleanup, and other Incident Response and Emergency Actions for Weapons Causalities associated with the MK 48 Torpedo Program

13. Security
13. Describe experience with the following security related items:

a. Obtaining Interim and Final SECRET level clearances including contractor interface with DISS, eQUIP, and other required information systems

b. Providing for and maintaining Physical Security, INFOSEC, OPSEC, and related security measures

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