PD Wagon.pdf

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Attached to
Military Mounted Battalion Wagon
Solicitation number
W91QV1-26-Q-A027
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About this file

This document is a technical specification and engineering drawing set for a prototype military caisson wagon assembly maintained by the U.S. Army C5ISR Center Prototype Integration Facility at Aberdeen Proving Ground, Maryland. The documents include photographs of the current wagon, detailed technical schematics, parts lists, and dimensional drawings with tolerances.

The caisson wagon assembly consists of two primary subassemblies: a caisson body (Part Number A3417574-1, weighing 750.0 lbs) and a limber assembly (Part Number A3417582-1). The complete assembly weighs 1,211.4 lbs and measures 320 inches in overall length with a caisson body width of 165 inches and height of 115 inches. Key components include wooden-spoked wheels (approximately 55 inches diameter per wheel), an adjustable drawbar system, a metal frame structure with ventilation features, and ten casket-securing attachment points using seat belt straps from Seatbeltsplus (available in 48", 74", 96", and 110" lengths with chrome lift latches). Assembly specifications include medium-strength threadlocking adhesive installation, specific bolt torque requirements ranging from 25 to 95 foot-pounds depending on fastener type, and precision dimensional tolerances. The drawings are released under Distribution A with unlimited public release approval and were finalized in revision X1 dated June 17, 2024, following the ASME Y14.100-2013 and ASME Y14.5-2009 standards for engineering drawing interpretation.

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File Type Posted
SOW Caisson Wagon v26 Feb.pdf PDF
Intent to Sole Source Synopsis - Caisson Wagon_2.docx DOCX document

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Text version

Pictures of the Current Wagon

Technical Schematics of the Current Wagon

AA

BB

CC

DD

REPLACES:N/A

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

1 1 80063 A3417574-1 CAISSON ASSY , 1

2 1 80063 A3417582-1 LIMBER ASSY, 1

3 4 80205 MS27183-14 WASHER, FLAT , .375 NOM X .812 OD, STL CAD NASM27183 1

4 1 6X8Q7 45803 CLEVIS PIN, 1" DIA, WITH HANDLE AND CLIP 1

5 A/R 7PAZ5 BIER40101 BIER PIN, 1/2" ROUND ADJUSTABLE 2 1

6 A/R 7PAZ5 BIER40630 BIER PIN, 1/2" ROUND QREL ADJUSTABLE 2 1

7 A/R NA 1800-110-1000 SEAT BELT, 110" CHROME LIFT LATCH LAP 2 1

8 A/R NA 1800-48-1000 SEAT BELT, 48" CHROME LIFT LATCH LAP 2 1

9 A/R NA 1800-74-1000 SEAT BELT, 74" CHROME LIFT LATCH LAP 2 1

10 A/R NA 1800-96-1000 SEAT BELT, 96" CHROME LIFT LATCH LAP 2 1

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 1211.4 LBS 1 OF 2 X1

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

ENGINEER: G STIEMLY B A3417573

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417573-1

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-09-27 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

CASSION ASSY,

TOP LEVEL

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: NONE.

2. ITEMS CALLED OUT IN PARTS LIST NOT SHOWN ON DRAWING.

3. SEAT BELT STRAPS SOURCE OF SUPPLY:

SEATBELTSPLUS

12900 N DYSAT ROAD

SURPRISE, AZ 85379

HTTPS://WWW.SEATBELTSPLUS.COM/

MIX AND MATCH SEAT BELT STRAPS FOR BEST COMBINATION FOR DESIRED

LENGTH OF FIXED CLIP AND ADJUSTABLE BUCKLE TO SECURE CASKET.

ATTACH IN 2 OF 4 LOCATIONS. USE BOLT AND NUT INSTALLATION

HARDWARE. DO NOT USE SPLIT WASHERS AND LARGE WASHERS, USE PN:

MS27183-14 IN PLACE.

ISO VIEW

FRONT

2 PL .03

3 PL .005

ANGLES .5

DISTRIBUTION A

APPROVED FOR PUBLIC RELEASE:

DISTRIBUTION IS UNLIMITED.

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-11-21 GJS

X1

CHANGED TO DISTRO A

INITIAL PROTOTYPE RELEASE

SHT 1D4- ADDED NOTES 2, 3, AND 4

SHT 1B2 - ADDED PN: MS27183-14, 45803, BIER40101,

BIER40630, 1800-48-1000, 1800-74-1000, 1800-96-1000,

AND 1800-110-1000

SHT 1A1 - PN A3417573-1 WAS -0

GJS 2024-06-17 GJS

APPROVED FOR PUBLIC RELEASE

APPROVED FOR PUBLIC RELEASE

Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes

AA

BB

CC

DD

REPLACES:N/A

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 750.0 LBS 1 OF 6 X1

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

A3417573 A3417573 ENGINEER: G STIEMLY B A3417574

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417574-1

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-09-14 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

CAISSON ASSY,

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: NONE.

INSTALL USING MEDIUM STRENGTH THREADLOCKING ADHESIVE, GROUP 3, CLASS 2, GRADE 1 PER ASTM-D5363.

INSTALL PN: CE23102, UBOLT KIT IN LOCATION CONNECTING WHEELS AND AXLE WITH A34174595-0 WITH KIT HARDWARE. DO

NOT USE SPLIT WASHERS FROM KIT, USE PN: MS27183-14 IN PLACE.

TORQUE BOLTS TO FOLLOWING:

A. PN: MS90728-62 (A3417575 TO A3417580) TO 32 FT-LB

B. PN: MS90728-127 (A3417592 TO A3417580) TO 95 FT-LBS

C. PN: MS90728-62 (A3417595 TO A3417580) TO 42 FT-LBS

D. PN: CE23102 U-BOLTS (WHEELS TO A3417595) TO 25 FT-LBS TORQUE BOTH SIDES OF U-BOLT. THEN COMEPLETE

REST OF ASSEMBLY AND RETORQUE.

APPLY PN:10455 ON UNDERNEATH SIDE OF A3417575, CUT TO SIZE IN LOCATIONS BETWEEN RIBS.

APPLY PN: 3828N19 STRIP APPROXIMATELY 18" LONG IN APRROXIMATE LOCATION

7. ITEMS CALLED OUT IN THE PARTS LIST NOT SHOWN ON DRAWING.

SEE SHEET 2 FOR PARTS LIST

ISO VIEW

FRONT 35

2 12X

12X

3 4X

9 2X

2X

2 PL .03

3 PL .005

ANGLES .5

DISTRIBUTION A

APPROVED FOR PUBLIC RELEASE:

DISTRIBUTION IS UNLIMITED.

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-11-20 GJS

X1

INITIAL PROTOTYPE RELEASE

SHT 1A4 - UPDATED TO DISTRO A

SHT 1D4 - ADDED NOTE 6.

SHT 2B4 - ADDED PN: 3828N19

SHT 1A1 - PART NUMBER A3417574-1 WAS -0

GJS 2024-06-07 GJS

APPROVED FOR PUBLIC RELEASE

APPROVED FOR PUBLIC RELEASE

Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes

AA

BB

CC

DD

B NONE 3 OF 6 X1

SIZE SCALE SHEET REV

80063 A3417574

CAGE CODE DRAWING NUMBER

SEE SHEET 4A3

SEE SHEET 5A3

24 13 18

21 11

2X

2X

19 16X

40X

10X

TOP VIEW

2X

4X

4B

APPROVED FOR PUBLIC RELEASE

AA

BB

CC

DD

(.500)

B NONE 4 OF 6 X1

SIZE SCALE SHEET REV

80063 A3417574

CAGE CODE DRAWING NUMBER

SEE SHEET 3D4

SECTION A-A

SCALE 1:10

23 12

30 29 12X8X

22 12

20 14

20 14 16

2X

2X

28 36X

ON MIRRORED INTERIOR SIDE AS WELL

4X

8X

2X

4A

AA

BB

CC

DD

B NONE 5 OF 6 X1

SIZE SCALE SHEET REV

80063 A3417574

CAGE CODE DRAWING NUMBER

SEE SHEET 3D2

SECTION B-B

SCALE 1:10

23 12 17

2X

12 8X

8X

4C

3 2 4D

PD_Five Equine Caisson Wagons
Slide 1: Five Equine Caisson Wagons
Slide 2: Requirements
Slide 3: Pictures of the Current Wagon
Slide 4: Current Wagon and New Requirements
Slide 5: Technical Schematics of the Current Wagon
Combined Schematics
a3417573_x1_caisson_top_level
Sheet 1
Views
new_view_1
Sheet 2
Views
new_view_3
top_5
a3417574_x1_caisson_assy
Sheet 1
Views
new_view_2
Sheet 2
Sheet 3
Views
new_view_5
Sheet 4
Views
new_view_8
Sheet 5
Views
new_view_10
Sheet 6
Views
new_view_16
a3417575_x2_platform_casket
Sheet 1
Views
new_view_1
Sheet 2
Sheet 3
Views
new_view_106
left_107
top_108
right_109
bottom_110
right_111
Sheet 4
Views
new_view_6
left_7
right_9
Sheet 5
Views
new_view_13
new_view_41
new_view_53
Sheet 6
Views
new_view_51
new_view_104
Sheet 7
Views
new_view_82
new_view_86
new_view_87
Sheet 8
Views
new_view_17
M
Sheet 9
Views
new_view_20
A
B
Sheet 10
Views
new_view_61
G
H
Sheet 11
Views
new_view_21
C
E
F
Sheet 12
Views
new_view_59
I
J
K
Sheet 13
Views
new_view_23
new_view_24
left_27
new_view_28
new_view_29
left_76
left_77
left_78
Sheet 14
Views
new_view_34
right_71
top_72
bottom_73
left_74
D
new_view_115
L
Sheet 15
Views
new_view_36
new_view_37
left_93
left_94
Sheet 16
Views
new_view_39
top_40
new_view_66
right_67
new_view_91
right_92
new_view_120
bottom_122
a3417576_x3_starplate
Sheet 1
Views
new_view_1
Sheet 2
Views
new_view_3
right_4
right_5
a3417579_x1_finial_mod
Sheet 1
Views
new_view_1
Sheet 2
Views
new_view_3
top_4
right_5
a3417580_x2_frame_caisson
Sheet 1
Views
new_view_1
new_view_38
Sheet 2
Views
new_view_3
right_4
left_34
Sheet 3
Views
new_view_7
top_22
left_25
A
bottom_32
Sheet 4
Views
new_view_12
top_24
left_26
Sheet 5
Views
new_view_19
left_28
Sheet 6
Views
new_view_20
left_29
Sheet 7
Views
new_view_48
a3417581_x2_drawbarhitch
Sheet 1
Views
new_view_1
new_view_2
Sheet 2
Views
new_view_4
right_5
a3417582_x3_limber
Sheet 1
Views
new_view_1
Sheet 2
Sheet 3
Views
new_view_4
Sheet 4
Views
new_view_9
Sheet 5
Views
new_view_15
Sheet 6
Views
new_view_11
a3417583_x3_frame_limber
Sheet 1
Views
new_view_1
new_view_38
Sheet 2
Views
new_view_18
right_39
left_40
Sheet 3
Views
new_view_6
top_19
bottom_20
A
B
left_23
Sheet 4
Views
new_view_7
top_24
left_26
Sheet 5
Views
new_view_8
left_28
top_29
ANGLE VIEW
Sheet 6
Views
new_view_11
left_32
Sheet 7
Views
new_view_12
top_33
left_35
Sheet 8
Views
new_view_16
top_36
left_37
Sheet 9
Views
new_view_17
Sheet 10
Views
new_view_42
new_view_43
a3417584_x2_limber_box_assy
Sheet 1
Views
new_view_1
Sheet 2
Views
new_view_3
bottom_4
Sheet 3
Views
new_view_6
bottom_7
a3417585_x3_limber_box
Sheet 1
Views
new_view_1
Sheet 2
Sheet 3
Views
new_view_10
new_view_12
new_view_13
Sheet 4
Views
new_view_77
right_83
top_84
Sheet 5
Views
new_view_63
Sheet 6
Views
new_view_17
H
J
Sheet 7
Views
new_view_22
M
K
Sheet 8
Views
new_view_23
F
G
Sheet 9
Views
new_view_24
Sheet 10
Views
new_view_26
D
E
Sheet 11
Views
new_view_27
Sheet 12
Views
new_view_35
Sheet 13
Views
new_view_36
C
Sheet 14
Views
new_view_28
new_view_30
new_view_31
top_40
top_41
right_42
right_43
right_44
top_45
Sheet 15
Views
new_view_32
new_view_33
new_view_34
right_46
right_48
top_49
right_50
right_51
top_52
top_53
A
B
Sheet 16
Views
new_view_38
new_view_39
left_56
right_57
bottom_58
a3417586_x2_hinge_mod
Sheet 1
Views
new_view_1
Sheet 2
Views
new_view_3
left_4
a3417587_x3_limber_seat_assy
Sheet 1
Views
new_view_1
new_view_2
a3417588_x1_seat_base
Sheet 1
Views
new_view_1
new_view_15
Sheet 2
Views
new_view_10
bottom_13
Sheet 3
Views
new_view_3
top_4
bottom_5
A
a3417589_x2_footrest
Sheet 1
Views
new_view_1
Sheet 2
Views
new_view_3
right_6
new_view_7
A
a3417590_x3_limber_pole_mod
Sheet 1
Views
new_view_1
Sheet 2
Views
new_view_3
top_4
A
left_6
right_7
B
a3417591_x5_limberpolemount
Sheet 1
Views
new_view_1
Sheet 2
Views
new_view_14
left_15
left_17
Sheet 3
Views
new_view_3
left_6
right_7
top_8
A
B
C
D
a3417592_x2_mounthitch
Sheet 1
Views
new_view_1
new_view_5
Sheet 2
Views
new_view_3
right_4
a3417593_x5_limberpole
Sheet 1
Views
new_view_1
Sheet 2
Sheet 3
Views
new_view_23
right_27
top_28
Sheet 4
Views
new_view_8
top_11
left_20
Sheet 5
Views
new_view_3
right_4
Sheet 6
Views
new_view_13
top_15
right_17
Sheet 7
Views
new_view_29
left_30
top_31
bottom_32
a3417594_x3_signholder
Sheet 1
Views
new_view_1
new_view_6
Sheet 2
Views
new_view_3
right_4
bottom_5
a3417595_x2_frame_support
Sheet 1
Views
new_view_1
new_view_2
Sheet 2
Views
new_view_4
left_5
right_6
Sheet 3
Views
new_view_11
bottom_12
A-A
C
new_view_28
Sheet 4
Views
new_view_16
D
Sheet 5
Views
new_view_18
B
Sheet 6
Views
new_view_20
A
a3417596_x3_bierholder
Sheet 1
Views
new_view_1
Sheet 2
Views
new_view_3
bottom_7
right_8
A
a3417597_x2_kickstand
Sheet 1
Views
new_view_1
new_view_32
Sheet 2
Views
new_view_3
new_view_7
new_view_28
Sheet 3
Views
new_view_9
right_10
top_26
left_27
Sheet 4
Views
new_view_16
new_view_34
Sheet 5
Views
new_view_17
new_view_18
left_29
right_30
top_31
Sheet 6
Views
new_view_24
right_36
a3417598_x2_evener_slider
Sheet 1
Views
new_view_1
Sheet 2
Views
new_view_3
right_4
a3417599_x4_pin_evener
Sheet 1
Views
new_view_1
Sheet 2
Views
new_view_3
right_4
a3417600_wheels_mod
Sheet 1
Views
ISO_FRONT
a3417601_lid_support
Sheet 1
Views
ISO_FRONT
Sheet 2
Views
new_view_3
right_9
top_10
Sheet 3
Views
new_view_5
top_11
Sheet 4
Views
new_view_7
top_8
right_12
a3417602_magnet_plate
Sheet 1
Views
ISO_FRONT
Sheet 2
Views
new_view_4

File details come from the government source that posted it. Updated .