Product_Description_Secure_Containers_DRAFT.docx

Product Description Container

General

The Contractor shall deliver four (4) "One-Trip" modular standard ISO 40' (forty foot) open storage containers with standard cargo doors at both ends. Each container shall meet or exceed ICD 705/ IC Tech Spec-for ICD/ICS 705, Sound Group 4, and STC-50 standards. Each container shall consist of two vestibules, one (1) mechanical room and one (1) entry point to the internal office area Controlled Space. The secure Controlled Space shall meet or exceed sound requirements of Sound Group 4 and STC-50 for all surfaces and be checked with a non-instrumental acoustic test as specified in IC Tech Spec-for ICD/ICS 705.1.

Each container shall be designed, engineered, and assembled by US citizens in a US controlled facility in the USA, in accordance with (IAW) ICD 705.1 technical specifications. Each container shall meet the following specifications:

l. Structure

a. 40' (forty-foot) Standard ISO shipping container with standard container double doors at both ends, with ISO corners and forklift pockets.

b. Front entry 3'3" vestibule behind the container double doors, followed by the STC-50 Controlled Space room. Lighting for vestibule shall consist of LED surface mounted, IP-67 weatherproof rated lights.

c. The mechanical vestibule shall be able to provide passive ventilation and circulation with heating, ventilation and air conditioning (HVAC) unit turned on, the exterior container doors open, and an internal vestibule, ICD705 compliant access restriction gate(s) or door(s) with padlock or electronic entry system be contained within a maximum of three (3) feet deep and house the HVAC unit, power filter, main power, communications entry point, duplex SCHUCO receptacle in a lockable box and main breaker panel feeding lights, HVAC and power filter, small hinged door to accommodate incoming cable connections. The small hinged door shall be lockable from the inside. Items installed within the rear mechanical vestibule shall allow access to all maintenance panels.

d. Power and network connections shall be located inside the mechanical vestibule and mounted no higher than 48" above finished floor (AFF).

e. External ISO 40 container doors shall have external anchor points allowing the doors to stay open during operation.

f. Controlled Space room shall achieve, at a minimum, an STC-50 rating.

g. Sound absorbing carpet squares shall be installed inside the controlled space room. The Contractor shall provide additional squares, in the amount of 10% of Controlled Space room.

h. 14 gauge Galvanized 30" wide x 80" high STC-50 door with cam-life hinge (US26D) factory installed, CDX-10 and LKMIOK with integrated push bar. See Attachment 0002 for example of door location.

i. Controlled Space room shall consist of SDG Secure Wall System for all surfaces providing an STC-50 Rating and conform to ICD-705 guidelines. The walls and ceiling shall be finished with a smooth bright white fiber board.

j. Custom sized (modified) stainless steel fold down tables accommodating two (2) work spaces per table

k. Custom sized stainless steel fold down tables accommodating printers and other devices shall be located under the 42" monitor.

I. Custom wall mount small form factor (SFF) CPU brackets with a depth of 4.25" and 18" wide. The shelves shall have slots for securing computers with cinch or Velcro straps.

m. Intrusion Detection System/Access Control System (IDS/AFF) Hirsch/ldentiv Security System

n. A wrap-around curtain inside the entryway used to block out external personnel viewing internal personnel and equipment.

o. Any openings larger than 96sq. inch shall have round steel bars installed IAW ICD 705.

2. Intrusion Detection/Access Control system

a. IDS installation related components and monitoring stations shall comply with Underwriters Laboratories (UL) Standard for National Industrial Security Systems for the Protection of Classified Material, capable, but not enabled, for Federal Identity, Credential, and Access Management Architecture (FICAM), and UL 2050 IAW IC Tech Spec-for ICD/ICS 705, CH7, Para A., Sect 2, Sub (a).

b. The Contractor shall engineer, furnish, install, secure and test (EFIS&T) a UL 2050 compliant IDS/ACS ldentiv Security System consisting of two (2) rack mounted, 2-RU, MX-2 controllers, auto-switching 100VAC- 240VAC integrated power supplies, mounted at the top of Cabinet A and hardwired to the Ingress Main Breaker Panel. The first controller shall be used for the IDS function and the second controller shall be used for the ACS function. This item is Brand Name only. See Attachment 0001 for cabinet rack elevation terminations.

c. The Contractor shall EFIS&T two (2) Bosch DS938 Z or ZX938Z Passive Infrared Sensors in accordance with manufacturer's specifications inside the container to achieve overlapping coverage for the IDS. This item is Brand Name only. See Attachment 0001 for cabinet rack elevation terminations.

d. The Contractor shall EFIS&T an Identiv "DS47L-SSP-TS", for the IDS that shall be located on the inside of the office area of the container to the right of the front door so it is not seen when entering the container work area. This item is Brand Name only. See Attachment 0001 for cabinet rack elevation terminations.

e. The Contractor shall EFIS&T an ldentiv " DS47L-SSP-TS", mounted external to the main entry door, for the ACS used to open the main door. The keypad shall be mounted to a Surface sloped mounting box. This item is Brand Name only. See Attachment 0003 for example location.

f. The Contractor shall EFIS&T an Identiv "DS47L-SSP-TS", mounted inside the container, on the right hand side of the main entry door used to exit the controlled space room. The keypad shall be part of the ACS. This item is Brand Name only. See Attachment 0003 for example location.

g. The Contractor shall EFIS&T an additional 230VAC to 12VDC power supply and battery backup system used for the LKM 10K locking door system and PIR sensors. The power supply batteries shall provide a minimum of eight (8) hours of battery backup power IAW ICD 705-1.

h. The Contractor shall EFIS&T a Magna-sphere Level 2 series High Security Sensor with integral MELM3 for the main entry door. This item is Brand Name only. See Attachment 0003 for example location.

1. The Contractor shall EFIS&T the IDS and ACS system with a minimum of eight (8) hours of battery backup power IAW ICD 705-1.

j. The Contractor shall EFIS&T CAT-6 cable copper patch panel mounted in the back of Cabinet A. The MX-2 enclosures shall have a pre-terminated RJ-45 connection for connecting the SNIB-3 interface to the network monitoring the alarm system. The cabling shall terminate on the back of Cabinet A using a 1RU keystone RJ-45 jack. See Attachment 0001 for cabinet rack elevation terminations.

k. The systems installation shall be turn-key and fully operational once configured and connected to a Government installed equipment (GIE) velocity monitoring server system.

I. The Contractor shall furnish FICAM licensed enabling software for Velocity server 3.6 per system.

3. Communications

a. The Contractor shall EFIS&T two (2) full height 42RU, 1.20 meter deep racks and be separated to meet the one (1) meter separation regulations outlined in AR25-2. The rear of the cabinet doors shall be double swing, mesh doors and the front doors shall be single hinged Plexiglass doors. Door locks shall be installed on the front and back cabinet doors. Cabinets shall be anchored to prevent movement during shipment of container. Each cabinet shall have a 5KW uninterruptible power supply (UPS) mounted in the lower section of each cabinet (see Electrical Elements in paragraph 4 below for details and specifications).

b. The Contractor shall EFIS&T a grounding bus bar for each cabinet and include 24 pieces of bus bar grounding pigtail connectors for each cabinet.

c. ALL fiber optic patch panels (FOPP) shall be LC-type connectors.

d. Patch panel sections shall be color coded to the specific network connection.

i. GREEN -All green fiber optic cable (FOC) connections shall be terminated in the top of Cabinet A and have corresponding GREEN identification. See Attachment 0001 for cabinet rack elevation terminations.

ii. RED - All RED FOC connections shall be terminated in the bottom of Cabinet B and also have a corresponding RED identification. See Attachment 0000l for cabinet rack elevation terminations.

iii. YELLOW - All YELLOW FOC connections shall be terminated in the top of Cabinet 8 and also have a corresponding YELLOW identification. See Attachment0001 for cabinet rack elevation tem1inations.

iv. BLUE-ALL BLUE FOC connections shall be terminated in the bottom of Cabinet A and also have a corresponding BLUE identification. See Attachment 0001 for cabinet rack elevation terminations.

e. The Contractor shall EFIS&T 24 strands of single-mode fiber optic cable (SM-FOC), 24 strands of multi-mode fiber optic cable (MM-FOC) and eight (8) strands of MM-FOC for tactical fiber optic cable assembly (TFOCA) cabling to connect the Controlled Space room to outside network infrastructure. The external cable termination shall be in a dustproof box with outlets that allow external cable to connect inside the external enclosure. The fiber optic cable shall pass through correctly sized waveguide(s) to prevent RF signaling from entering or exiting the Controlled Space room of the container. The external enclosure shall be lockable and provide enough internal space so no seated or connected FOCs become hyper-extended or pinched.

f. The RED and YELLOW networks shall share a single raceway with a center divider.

HIGH RACEWAY (18"AFF) - shall be used for providing connectivity to the YELLOW and RED network user ports.

g. The GREEN and BLUE networks shall share a single raceway with a center divider.

LOW RACEWAY (12"AFF) - shall be used for providing connectivity to the GREEN and BLUE network user ports.

h. The Contractor shall EFJ&T four (4) FOC network drops per workstation, two (2) FOC network drops shall terminate inside of Cabinet A (Green and Blue Networks) and two (2) FOC network drops shall terminate inside of Cabinet B (Red and Yellow Networks).

i. The Contractor shall EFI&T the GREEN and BLUE network connections, for the LOW RACEWAY, located in separate junction boxes and marked accordingly to identify far end termination point to corresponding cabinet. The fiber optic wall plate shall have a junction box large enough to accommodate FOC bending radius requirements and identify the corresponding network color identification.

J. The Contractor shall EFI&T the RED and YELLOW network connections, for the HIGH RACEWAY, located in separate junction boxes and marked accordingly to identify far end termination point to corresponding cabinet. Each fiber optic wall plate shall have a junction box large enough to accommodate FOC bending radius requirements and reflect the corresponding network color identification.

k. The Contractor shall EFI&T all user connections on the fiber optic wall plate with the following characteristics:

i. GREEN - a GREEN LC user connection shall be installed in the LOW RACEWAY in its own outlet box and fiber optic wall plate. All green FOC connections shall be terminated in the top of Cabinet A. See Attachment 0002 for raceway elevations and terminations.

ii. RED - a RED LC user connection shall be installed in the HIGH RACEWAY in its own outlet box and fiber optic wall plate. All RED FOC connections shall be terminated in the bottom of Cabinet B. See Attachment 0002 for raceway elevations and terminations.

iii. YELLOW - a YELLOW LC user connection shall be installed in the HIGH RACEWAY in its own outlet box and fiber optic wall plate. All YELLOW FOC connections shall be terminated in the top of Cabinet B. See Attachment 0002 for raceway elevations and terminations.

iv. BLUE - a BLUE LC user connection shall be installed LOW RACEWAY in its own outlet box and fiber optic wall plate. All BLUE FOC connections shall be terminated in the bottom of Cabinet A. See Attachment 0002 for raceway elevations and terminations.

I. Connectivity- External enclosure to Controlled Space room:

i. The Contractor shall EFI&T 24 strands of SM-FOC providing external network service from external enclosure FOPP to Cabinet A on a 1RU 24 port LC FOPP. Installation and penetration shall meet or exceed ICD-705-1 requirements. See Attachment 0001 for cabinet rack elevation terminations.

ii. The Contractor shall EFI&T 24 strands of MM-FOC providing external network service from external enclosure FOPP to Cabinet A on a 1RU 24 port LC FOPP. Installation and penetration shall meet or exceed ICD-705-1 requirements. See Attachment 0001 for cabinet rack elevation terminations.

iii. The Contractor shall EFI&T eight (8) strands of MM-FOC, TFOCA connectors from external enclosure FOPP to in Cabinet A on a 1RU FOPP LC and located adjacent to the other incoming FOPPs providing external connectivity. See Attachment 0001 for cabinet rack elevation terminations.

m. Connectivity - Cabinet A to Cabinet B:

i. The Contractor shall EFI&T 24 strands of SM-FOC LC cable from Cabinet A to Cabinet B, (tie cable(s)). All connector groups shall be marked with "TO" and "FROM" type appropriate labels.

ii. The Contractor shall EFI&T 24 strands of MM-FOC LC cable from Cabinet A to Cabinet B, (tie cable(s)). All connector groups shall be marked with "TO" and "FROM" type appropriate labels.

n. Connectivity - Cabinet A to end user items and Cabinet B to end user items.

o. The Contractor shall EFI&T two (2) strands (1 pair) of MM-FOC per network, per work location. All cabinet FOC terminations in cabinets shall be female LC connections in a 1RU FOPP. See example Attachment 0002 for fiber optic port location example details.

i. The Contractor shall EFI&T four (4) strands (2 pairs) of MM-FOC per network, under the 42" monitor, white board and small folding tables. All FOC terminations in cabinets shall be female LC connections in a 1RU FOPP. Sec example Attachment 0002 for fiber optic port location example details.

ii. The Contractor shall EFl&T four (4) strands (2 pairs) of GREEN MM-FOC, adjacent to the CCTV video controller and monitor. All cabinet FOC terminations in cabinets shall be female LC connections in a 1RU FOPP. See example Attachments 0002 and 0003 for fiber optic port location example details.

p. The Contractor shall use pre-fabricated cabling and include test results for all cabling.

q. The Contractor shall provide all fixed FOC and components with a manufacturer warranty of five (5) years against manufacturing and installation defects.

4. Electrical Elements

a. All receptacles shall be installed IAW European Standards by using IEC CE approved elements. All wall receptacles shall be IAW European Standard SCHUCO TYPE F. All large feed type receptacles shall be IAW IEC sleeve European Standard cannon receptacles and plugs.

b. The Contractor shall EFI&T six (6), 230V DUPLEX German SCHUKO receptacles for each work location. See example Attachments 0002 and 0003 for locations.

c. The Contractor shall EFI&T eight (8), 230V DUPLEX German SCHUKO receptacles on the left and front wall. See example Attachments 0002 and 0003 for locations.

d. The Contractor shall EFI&T two (2), 230V DUPLEX German SCHUKO receptacles for powering the cameras and monitor for CCTV system. See example Attachment 0003 for receptacle location details.

e. The Contractor shall EFI&T one (1), 230V DUPLEX German SCHUKO receptacle within the mechanical vestibule protected by a NEMA 3R/ IP44 rated lockable box and terminate in the external power distribution panel. See example Attachment 0003 mechanical vestibule for receptacle details.

f. The Contractor shall EFI&T an IP67 external light in the mechanical vestibule with a single pole switch installed within reaching distance when opening main doors and terminate in the external power distribution panel. See example Attachment 0003 for light switch details.

g. The Contractor shall EFI&T an IP67 LED external light in front entry vestibule on a separate single pole switch, six (6) two-light T-8 equivalent surface mounted LED dimmable IP44 light fixtures controlled from a single pole switch at the door entry point. One (1) light fixture shall contain a battery backup for emergency internal lighting. See example Attachment 0004 for single line power design and lighting switch details.

h. The Contractor shall EFI&T all internal lights, and alarm system components on the same 16A circuit. See Attachment 0004 for single line power design and lighting switch example details.

i. The Contractor shall EFIS&T a 3-phase 5-wire electrical power filter with a rating of 240VAC and 100 Amp per phase. Power filter shall be IAW ICD 705-1 specifications.

j. The Contractor shall use soundproof putty to seal all physical penetrations.

k. The Contractor shall EFI&T a power distribution panel with a minimum rating of 63 Amps, 230V/400VAC, 50 Hz, and utilize European Electrical Installation Standards (VDE) for local electrical compatibility. Power distribution panel shall have a minimum of three (3) breaker slots with an expansion capability for future electrical requirements.

I. The Contractor shall EFI&T a main power distribution panel in the rear mechanical vestibule with a minimum weather rating of VDE IP 44 or NEMA-3R. See Attachment 0004 for example single line power design.

m. The Contractor shall EFI&T a main power connection with a CEE 63 Amp 5 conductor 400 Volt 3 phase cannon plug with an IP67 rating that is located inside the mechanical vestibule mounted next to or directly under the main fused power disconnect.

n. The Contractor shall EFI&T a sized and rated 30 foot SOOW type extension cord IAW NEC Table 400.5(A)(I) with a CEE 63 Amp 5 conductor 400 Volt 3 phase IP67 rated cannon plug on one end and a CEE 63 Amp 5 conductor 400 Volt 3 phase IP67 rated cannon connector on opposite cable end.

o. The Contractor shall EF&T 6 foot "pigtail" SOOW type extension cord IAW NEC Table 400.5(A)(l) with a CEE 63 Amp 5 conductor 400 Volt 3 Phase IP67 rated female cannon receptacle for connection to generators or hardwired locations.

p. The Contractor shall EFI&T two (2) rack mounted smart UPS 5KW, which allows hard wiring of both line and load sides, one per cabinet, single phase, UPS 220-240 volt in/out. The UPS shall not have any receptacles which may be used for end user items.

q. Each UPS shall have a hard wired line side and load side ''pigtail" 32A-6h Type 230 VAC IEC 309 3 prong cannon connector, located above or inside cabinet using a 32A-6h Type 230 VAC IEC 309 3 prong cannon plug. The UPS shall utilize SOOW or SOW type rubber sheathed cord IAW NEC table 400.5(A)(l) and shall have correct length and amperage rating with a 32A-6h Type 230 VAC IEC 309 3 prong cannon receptacle to facilitate customer installation of future 32 AMP Power Distribution Unit (PDU). See example Attachment 0003 for receptacle details.

r. The Contractor shall EFI&T an additional 32A-6h Type 230 VAC IEC 309 3 prong cannon receptacle fed directly from the main breaker panel (commercial power) with a sized and rated breaker above each network cabinet. See example Attachment 0003 for receptacle details.

s. The Contractor shall ensure receptacles do not interfere with the opening, closing or operations of the cabinet enclosure doors or other items surrounding the installed location.

t. The Contractor shall provide, on all electrical items, a minimum warranty of two (2) years.

u. The Contractor shall meet German VDE and NEC (where applicable) installation regulations on all installed electrical items.

v. All electrical items not hard wired shall have auto-switching power supplies to ensure the devices can operate between 100VAC-240VAC, single phase (Examples: flat screen television, CCTV monitoring system, alarm system and power bricks) and utilize a native SCHUCO plug to supply power to devices.

w. All installed materials and items shall be Commercial off the Shelf (COTS).

5. Heating Ventilation and Air Conditioner Elements

a. The Contractor shall EFI&T a 3-Phase, three (3) ton Heating Ventilation and Air Conditioner (HVAC) with 5kW electric heat strip.

b. The Contractor shall EFI&T a condensation water line that exits the mechanical vestibule.

c. The Contractor shall EFI&T an emergency disconnect next to the HVAC unit. The disconnect shall not have any protruding conduits from the disconnect body.

d. The Contractor shall EFI&T a removable and washable air filter system for recirculation of air within the controlled space room.

e. The Contractor shall EFI&T TEMPEST waveguide and Z-duct penetrations, as necessary, for ventilation system to meet ICD 705-1 requirements.

f The Contractor shall EFI&T insulated ductwork to distribute the airflow evenly within the container and shall match the walls and ceiling.

g. The Contractor shall EFI&T adjustable duct diffusers, evenly spaced, to ensure proper airflow when cooling and heating the work area.

h. The Contractor shall EFI&T, at minimum, a standard non-programmable thermostat control for HVAC system control.

6. Additional Elements

a. The Contractor shall EFI&T a red LED exit sign with battery backup within sight of the front door.

b. The Contractor shall furnish and install (F&I) a wall mounted type ABC fire extinguisher.

c. The Contractor shall FI&T a 42" non-smart monitor mounted in pre-determined location with a minimum of one (1) HDMI input. See example Attachment 0002 for placement details.

d. The Contractor shall EFI&T a CCTV monitoring system with a camera mounted adjacent to front entry door and removable camera system used to monitor the container perimeter. The monitor used to view all cameras shall have a minimum diagonal of 20". All cameras shall terminate to one (1) controller and meet ICD-705 technical requirements. The entry door camera shall have a minimum resolution of 720p, a wide angle lens with a minimum view angle of 120 degrees and mounted so that the entire vestibule entry doorway can be seen from inside. The external perimeter devices shall be water proof, have magnetic or mechanical mount, removable for storage during non-use, fully adjustable and a viewing area that shall cover all external exposed vertical surfaces of the container.

e. The Contractor shall FI&T the walls with a smooth fiber reinforced plastic with a bright smooth white surface.

f. The Contractor shall finish the outside of the container in a gray non-toxic coating able to withstand weather elements and corrosion.

g. The Contractor shall EFI&T five (5) work tables, virtually seamless, used to accommodate two (2) work spaces each. The surfaces shall have three (3) 5-inch half-moon, cable cutouts on the wall side of the table top. See example Attachment 0002 for tabletop details.

h. The Contractor shall EFI&T two (2) monitor wall mounts capable of rotating 90 degrees for each work location. Each wall mount shall be able to accommodate a monitor with a maximum diagonal size of 22". See example Attachment 0002 for monitor details.

7. Other/Manufacturing

a. Container shall be shipped as one (1) piece fully assembled and ready for use.

b. Contractor shall submit initial drawings to Government Point of Contact (POC) for written approval before starting manufacturing process

c. Contractor shall source materials in the US from US manufacturers and distributors IAW ICD 705-1.

d. All Contractor employees shall be US citizens possessing appropriate clearances IAW ICD 705-1.

e. The Contractor shall take photographs during manufacturing to document progress. Photographs shall be stored on a CD and delivered with the finished product IAW ICD 705-1.

f. If any changes during the manufacturing process are necessary, the Contractor shall obtain written approval from the Government POC before implementing proposed changes.

g. The Contractor shall have a registered and vetted FSO (Facility Security Officer) with the United States Department of Defense or Defense Information Agency

h. The Contractor build facility shall have a Facility Security Clearance (FCL) and be vetted through the United States Department of Defense or Defense Information Agency.

i. The Contractor shall have a valid ITAR Brokering license issued in accordance with the Arms Export Control Act (22 U.S.C. 2278), be ITAR Certified and ITAR Compliant.

8. Inspection and Shipping Preparation

a. The Contractor shall notify the Government POC, in writing, when the container is ready for inspection. The Government POC will schedule on-site inspection at Contractor location. A Government POC will perform the following inspections:

i. Electrical tests of all components.

ii. Inspect all electrical boxes, receptacles and electrical openings.

iii. Verify container operation on European power standards. 230/400VAC at 50Hz.

iv. Test 100 Percent of FOC.

v. Basic test of alarm and access control systems.

vi. vi. Test HVAC system.

vii. Examine exterior and document any damage or welding anomalies.

viii. Verify enclosures for sealing of conduit pass-through breaks.

ix. Will seal all openings and enclosures with serialized stickers.

x. Will change X10 lock combination and seal entry door.

xi. Will lock back and front double doors with a Contractor provided, Government approved lock, and place lock tamper seals on doors.

b. For inspection of electrical, the Contractor shall supply European native power (230/400 VAC 50 Hz with power factor correction IAW European Standard EN61000-3-2).

c. The Contractor shall prepare and submit all documentation required to fulfil State Department requirements for exporting out of the Continental United States.

d. The Contractor shall escort the container from exit of customs port to final destination to fulfill ICD 705-1 requirements for escorting in a foreign location. Once the container has reached final location, the Government will take ownership of the container and the Contractor shall disembark once all contractual delivery obligations are met.

9. Packing and Shipping

a. The container shall be packed as follows: The Contractor shall provide 12 serial numbered steel seals, and tamper labels. The entire exterior of the container shall be shrink wrapped on all six (6) sides prior to delivery from build site.

b. Contractor shall deliver container within a 10km radius of the following location.

Clay Kaserne

BLDG 1072

Rennbahnstrasse 44 65205 Wiesbaden, Coordinates 50.050819, 8.315008

c. Contractor shall ship container to Bremerhaven, Germany, via break-bulk service. Transport from Bremerhaven to primary destination by truck.

d. Contractor shall place a GPS real-time tracker to notify Contractor and Government of location prior to shipment from build site and provide an official website login that can provide logging data of location.

e. Secure Shipping required IAW ICD 705.I

f. The Contractor shall provide Construction Security Plan (CSP). CSP shall be ICW ICD 705.1. CSP shall be provided in conjunction with Government POC. Within 30 days after contract award the Contractor shall deliver CSP to Government POC. Container shall be delivered within five (5) months upon approval of CSP.

g. The Contractor shall provide three (3) binders with all pictures, instructions, operation manuals, and pertinent documentation for each container. The binder shall have a digital copy of all documents in the folder.

10. Definitions

HIGH RACEWAY FCC raceway 1 foot, 6 inches, parallel to the ceiling LOW RACEWAY FCC raceway 2 feet high and parallel to the floor Workbench Workstation a single long bench capable of co-locating two personnel Workstation a single person work area

11. Acronyms

FOC Fiber Optic Cable