W912PL22B0005 AMENDMENT 0002.pdf
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- Attached to
- Site Support New Hangar, South Base SPUR 1, Edwards AFB, CA Federal contract opportunity
- Solicitation number
- PAN-22-000840
About this file
This document provides details for a federal solicitation requesting site support services for a new hangar at Edwards Air Force Base in California. The solicitation seeks construction services including replacing an existing concrete slab with a new slab suitable for a temporary 28,224 square foot hangar floor, which will receive an epoxy coating. Additional site support infrastructure to be constructed includes domestic water, deluge water, electric, communications ducting, sewer, gas, concrete foundations for the hangar and infrastructure, footings for a blast fence, and installation of the blast fence. A site visit is scheduled for June 1st, 2022 at 9:30 AM. The solicitation number is PAN-22-000840 and was issued by the Department of the Army Corps of Engineers Engineering District Los Angeles.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| ABSTRACT OF OFFERS W912PL22B0005 NEW HANGAR SPUR 1 EAFB CA.pdf | ||
| W912PL22B0005 AMENDMENT 0001.pdf | ||
| B.07 Spur 1 Job Walk Sign-In Sheet.pdf | ||
| B.08 SOLICITATION IFB NO. W912PL22B0005 19MAY2022.pdf |
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Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods:
(a) By completing items 8 and 15, and returning or (c) By separate letter or electronic communication which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE
RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by letter or electronic communication, provided each letter or electronic communication makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
E. IMPORTANT: Contractor is not is required to sign this document and return copies to the issuing office.
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
1. CONTRACT ID CODE
2. AMENDMENT/MODIFICATION NUMBER 3. EFFECTIVE DATE 4. REQUISITION/PURCHASE REQUISITION NUMBER 5. PROJECT NUMBER (If applicable)
7. ADMINISTERED BY (If other than Item 6) CODE
STANDARD FORM 30 (REV. 11/2016)
Prescribed by GSA FAR (48 CFR) 53.243
FACILITY CODE
9A. AMENDMENT OF SOLICITATION NUMBER
9B. DATED (SEE ITEM 11)
10A. MODIFICATION OF CONTRACT/ORDER NUMBER
10B. DATED (SEE ITEM 13)
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers is extended. is not extended.
12. ACCOUNTING AND APPROPRIATION DATA (If required) copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NUMBER AS DESCRIBED IN ITEM 14.
CHECK ONE A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT ORDER
NUMBER IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation data, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(b).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15C. DATE SIGNED
15A. NAME AND TITLE OF SIGNER (Type or print)
16C. DATE SIGNED
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
PAGE OF PAGES
6. ISSUED BY CODE
8. NAME AND ADDRESS OF CONTRACTOR (Number, street, county, State and ZIP Code) (X)
CODE
15B. CONTRACTOR/OFFEROR
(Signature of person authorized to sign)
16B. UNITED STATES OF AMERICA
(Signature of Contracting Officer)
Previous edition unusable
0002 6/23/2022 x
W912PL22B0005
05/20/2022
XX
Site Support New Hangar, South Base SPUR 1, Edwards AFB, CA
Due date for receipt of bids is 30 JUNE 2022 at 1:00 PM local time.
The Virtual Bid Opening will be held on 30 JUNE 2022 at 2:00 PM local time.
See SF30 Continuation Page for Revisions
1 84
Page 1 of 84 - AMENDMENT 0002
INSTRUCTIONS (Back Page):
Instructions for items other than those that are self-explanatory, are as follows:
Item 1 (Contract ID Code). Insert the contract type identification code that appears in the title block of the contract being modified.
Item 3 (Effective date).
(1)
(2)
(3)
(4)
(5)
For a solicitation amendment, change order, or administrative change, the effective date shall be the issue date of the amendment, change order, or administrative change.
For a supplemental agreement, the effective date shall be the date agreed to by the contracting parties.
For a modification issued as an initial or confirming notice of termination for the convenience of the Government, the effective date and the modification number of the confirming notice shall be the same as the effective date and modification number of the initial notice.
For a modification converting a termination for default to a termination for the convenience of the Government, the effective date shall be the same as the effective date of the termination for default.
For a modification confirming the contracting officer's determination of the amount due in settlement of a contract termination, the effective date shall be the same as the effective date of the initial decision.
(a)
(b)
(c)
(d)
(e)
(f)
Item 6 (Issued By). Insert the name and address of the issuing office. If applicable, insert the appropriate issuing office code in the code block.
Item 8 (Name and Address of Contractor). For modifications to a contract or order, enter the contractor's name, address, and code as shown in the original contract or order, unless changed by this or a previous modification.
Items 9, (Amendment of Solicitation Number - Dated), and 10, (Modification of Contract/Order Number - Dated). Check the appropriate box and in the corresponding blanks insert the number and date of the original solicitation, contract, or order.
Item 12 (Accounting and Appropriation Data).
When appropriate, indicate the impact of the modification on each affected accounting classification by inserting one of the following entries:
(2) Accounting classification Net decrease $
Include subject matter or short title of solicitation/contract where feasible.
Item 16B. The contracting officer's signature is not required on solicitation amendments. The contracting officer's signature is normally affixed last on supplemental agreements.
(i)
NOTE: If there are changes to multiple accounting classifications that cannot be placed in block 12, insert an asterisk and the words "See continuation sheet".
Item 13. Check the appropriate box to indicate the type of modification. Insert in the corresponding blank the authority under which the modification is issued. Check whether or not contractor must sign this document. (See FAR 43.103.)
Item 14 (Description of Amendment/Modification).
Organize amendments or modifications under the appropriate Uniform Contract Format (UCF) section headings from the applicable solicitation or contract. The UCF table of contents, however, shall not be set forth in this document.
Indicate the impact of the modification on the overall total contract price by inserting one of the following entries:
(i) Total contract price increased by $
(ii) Total contract price decreased by $
(iii) Total contract price unchanged.
State reason for modification.
When removing, reinstating, or adding funds, identify the contract items and accounting classifications.
(g)
(h)
When the SF 30 is used to reflect a determination by the contracting officer of the amount due in settlement of a contract terminated for the convenience of the Government, the entry in Item 14 of the modification may be limited to --
(i) A reference to the letter determination; and
(ii) A statement of the net amount determined to be due in settlement of the contract.
(1)
(2)
(3)
(4)
(5)
(6)
STANDARD FORM 30 (REV. 11/2016) BACK
(1) Accounting classification Net increase $
Page 2 of 84 - AMENDMENT 0002
SF 30 (Continuation Page)
W912PL22B0005, Amendment No. 0002 Site Support New Hangar, South Base SPUR 1, Edwards AFB, CA
NOTICE TO BIDDERS:
This Amendment forms a part of the Covered Contract Documents and modifies the original Bidding Documents dated May 20, 2022, and as noted below. This Amendment shall become part of the Contract Documents to the same extend as though it had been written into the body thereof and bound therein. This Amendment is applicable to the items affected and all Bidders are held responsible for the contents herein. Acknowledgement of receipt of this Amendment shall be so noted in the space provided on Standard For 1442, Solicitation, Offer and Award. Failure to do so may subject the Bidder to disqualification.
Revised Pages/Sections:
The following revised pages and/or sections, noted as Amendment 0002 and as listed below, are to replace the original pages/sections from Bid Documents dated May 20, 2022:
1. Specification Section 01 11 00:
Page 2: Deleted Item 1.6 “Government Furnished Material and Equipment.
Page 3 added paragraph 1.8 “Contract Line Item Number (CLIN) Descriptions
2. Specification Section 03 30 00:
Page 19 section 2.4.5 Vapor Retarder and Vapor Barrier delete “10 mil” and add “15 mil”
3. Drawings E-002 and E-003:
E-002: Strike out items 5-9 “Not In SOW Item” and add “This activity is included in the contract”
E-003: Strike out items 6-10 “Not In SOW Item” and “Not in Contract (NIC) Item, Shown As For Reference Only” and add “Included in this contract”
4. Add Site Photographs
5. Drawings C_503:
Added “Assume existing thickness is 10” concrete over 6” base material” to Detail 6 Notes (Reinforced Concrete Pavement Repair) and highlighted in yellow.
Page 3 of 84 - AMENDMENT 0002
SITE SUPORT FOR NEW HANGAR SPUR 1 (SOUTH BASE) FSPM182535
SECTION 01 11 00
SUMMARY OF WORK
08/15, CHG 1: 05/21
PART 1 GENERAL
1.1 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" classification are for Contractor Quality Control approval and for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals Salvage Plan; G
1.2 WORK COVERED BY CONTRACT DOCUMENTS
1.2.1 Project Description
The work includes site preparation for the installation of a new Hangar at Spur 1 and incidental related work.
The new hangar building will be approximately 30,000 SF in area. The new Hangar will be an S-1 Occupancy (Aircraft Hangar), Construction Type V-B, fully sprinklered. Its allowable area is unlimited as it is surrounded by minimum 90-foot yards.
The Hangar components (frame, siding, roofing, etc.), their erection, foundation design, and SCIF requirements will be provided by others, unless noted otherwise in these documents.
Site Preparation will include:
a. Set up and placement of all concrete foundations, slabs, all exterior pavement, and all utilities, including fire suppression, and other exterior improvements as indicated in the drawings.
b. Coordination with the work of the installation/construction of the Hangar, its erection, foundation design, etc.
1.2.2 Location
The work is located at the Edwards Air Force Base, approximately as indicated. The exact location will be shown by the Contracting Officer.
1.3 OCCUPANCY OF PREMISES
Building(s) in the vicinity will be occupied during performance of work under this Contract.
Before work is started, arrange with the Contracting Officer a sequence of procedure, means of access, space for storage of materials and equipment, and use of approaches, corridors, and stairways.
SECTION 01 11 00 Page 1 Page 4 of 84 - AMENDMENT 0002
1.4 EXISTING WORK
In addition to FAR 52.236-9 Protection of Existing Vegetation, Structures, Equipment, Utilities, and Improvements:
a. Remove or alter existing work in such a manner as to prevent injury or damage to any portions of the existing work which remain.
b. Repair or replace portions of existing work which have been altered during construction operations to match existing or adjoining work, as approved by the Contracting Officer. At the completion of operations, existing work must be in a condition equal to or better than that which existed before new work started.
1.5 LOCATION OF UNDERGROUND UTILITIES
Obtain digging permits prior to start of excavation, and comply with Installation requirements for locating and marking underground utilities.
Contact local utility locating service a minimum of 48 hours prior to excavating, to mark utilities, and within sufficient time required if work occurs on a Monday or after a Holiday. Verify existing utility locations indicated on contract drawings, within area of work.
Identify and mark all other utilities not managed and located by the local utility companies. Scan the construction site with Ground Penetrating Radar (GPR), electromagnetic, or sonic equipment, and mark the surface of the ground or paved surface where existing underground utilities are discovered. Verify the elevations of existing piping, utilities,and any type of underground obstruction not indicated, or specified to be removed, that is indicated or discovered during scanning, in locations to be traversed by piping, ducts, and other work to be conducted or installed.
Verify elevations before installing new work closer than nearest manhole or other structure at which an adjustment in grade can be made.
1.5.1 Notification Prior to Excavation
Notify the Contracting Officer at least 48 hours prior to starting excavation work.
1.6 GOVERNMENT-FURNISHED MATERIAL AND EQUIPMENT
Pursuant to Contract Clause FAR 52.245-1 Government Property, the Government will furnish the following materials and equipment for installation by the Contractor:
DESIGNATION NO. DESCRIPTION QUANTITY
Quantities indicated for the above-listed items marked with an asterisk are estimates. It is the intention of the Government to furnish all quantities of the asterisk items required to complete the work as specified, and the various quantities will be adjusted when necessary. Quantities stated for the above items not marked with an asterisk are all that will be furnished by the Government. Provide any additional quantities that are required.
SECTION 01 11 00 Page 2
ITEM DELETED---
Page 5 of 84 - AMENDMENT 0002
1.6.1 Delivery Schedule
Notify the Contracting Officer in writing at least 90 calendar days in advance of the date on which the materials and equipment are required. Pick up materials and equipment no later than 30 calendar days after such date.
When materials and equipment are not picked up by the 30th day, the Contractor will be charged for storage at the rate of $1,000 per 100 cubic feet per month or fraction thereof.
Materials and equipment will be available on or after 5 calendar days after the award of contract.
1.6.2 Delivery Location
The materials and equipment will be delivered to the site.
1.7 GOVERNMENT-INSTALLED WORK
The new hangar building will be approximately 30,000 SF in area. The new hangar structure erection duration is approximately 6 months.
PART 2 PRODUCTS
Not used.
PART 3 EXECUTION
Not used.
-- End of Section --
SECTION 01 11 00 Page 3
1.8 Contract Line Item Number(CLIN) Descriptions
The Contractor shall make reasonable assumptions for pricing each CLIN. All
CLINs are included under the Base Bid. A detailed description of items to be included in CLIN 0005 is listed below:
CLIN 0001 Maintenance - Epoxy Coating CLIN 0002 Repair - Concrete Slab CLIN 0003 MC - Site/Utilities CLIN 0004 MC - Foundation
CLIN 0005 - Equipment - Non-Real Property.
This CLIN includes all work associated with the following activities:
• Fire Suppression Draft Curtain.
• Building Grounding System.
• Lightning Protection System.
• Sump Pump.
• Fire Alarm Mass Notification System. This is for the Mass
Notification System Only. The Fire Alarm, including Fire Alarm Control Panel, will be completed by a separate contract.
Page 6 of 84 - AMENDMENT 0002
L1CTWERR
Highlight
SECTION 03 30 00
CAST-IN-PLACE CONCRETE
02/19, CHG 2: 05/21
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE (ACI)
ACI 117 (2010; Errata 2011) Specifications for Tolerances for Concrete Construction and Materials and Commentary
ACI 121R (2008) Guide for Concrete Construction Quality Systems in Conformance with ISO
ACI 301 (2016) Specifications for Structural Concrete
ACI 302.1R (2015) Guide for Concrete Floor and Slab Construction
ACI 304.2R (2017) Guide to Placing Concrete by Pumping Methods
ACI 304R (2000; R 2009) Guide for Measuring, Mixing, Transporting, and Placing Concrete
ACI 305.1 (2014) Specification for Hot Weather Concreting
ACI 305R (2010) Guide to Hot Weather Concreting
ACI 308.1 (2011) Specification for Curing Concrete
ACI 347R (2014; Errata 1 2017) Guide to Formwork for Concrete
ACI SP-2 (2007; Abstract: 10th Edition) ACI Manual of Concrete Inspection
ACI SP-15 (2011) Field Reference Manual: Standard Specifications for Structural Concrete ACI 301-05 with Selected ACI References
AMERICAN HARDBOARD ASSOCIATION (AHA)
AHA A135.4 (1995; R 2004) Basic Hardboard
SECTION 03 30 00 Page 1 Page 7 of 84 - AMENDMENT 0002
AMERICAN WELDING SOCIETY (AWS)
AWS D1.4/D1.4M (2011) Structural Welding Code - Reinforcing Steel
ASTM INTERNATIONAL (ASTM)
ASTM A184/A184M (2019) Standard Specification for Welded Deformed Steel Bar Mats for Concrete Reinforcement
ASTM A615/A615M (2020) Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
ASTM A706/A706M (2016) Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement
ASTM A934/A934M (2016) Standard Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars
ASTM A1044/A1044M (2016a) Standard Specification for Steel Stud Assemblies for Shear Reinforcement of Concrete
ASTM C31/C31M (2019a) Standard Practice for Making and Curing Concrete Test Specimens in the Field
ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates
ASTM C39/C39M (2020) Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
ASTM C42/C42M (2020) Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
ASTM C78/C78M (2018) Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading)
ASTM C94/C94M (2020) Standard Specification for Ready-Mixed Concrete
ASTM C136/C136M (2019) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates
ASTM C138/C138M (2017a) Standard Test Method for Density (Unit Weight), Yield, and Air Content (Gravimetric) of Concrete
ASTM C143/C143M (2020) Standard Test Method for Slump of Hydraulic-Cement Concrete
ASTM C150/C150M (2020) Standard Specification for Portland
SECTION 03 30 00 Page 2 Page 8 of 84 - AMENDMENT 0002
Cement
ASTM C172/C172M (2017) Standard Practice for Sampling Freshly Mixed Concrete
ASTM C173/C173M (2016) Standard Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method
ASTM C231/C231M (2017a) Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method
ASTM C260/C260M (2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete
ASTM C311/C311M (2018) Standard Test Methods for Sampling and Testing Fly Ash or Natural Pozzolans for Use in Portland-Cement Concrete
ASTM C494/C494M (2019) Standard Specification for Chemical Admixtures for Concrete
ASTM C618 (2019) Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete
ASTM C803/C803M (2018) Standard Test Method for Penetration Resistance of Hardened Concrete
ASTM C873/C873M (2015) Standard Test Method for Compressive Strength of Concrete Cylinders Cast in Place in Cylindrical Molds
ASTM C900 (2015) Standard Test Method for Pullout Strength of Hardened Concrete
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM C989/C989M (2018a) Standard Specification for Slag Cement for Use in Concrete and Mortars
ASTM C1017/C1017M (2013; E 2015) Standard Specification for Chemical Admixtures for Use in Producing Flowing Concrete
ASTM C1074 (2019) Standard Practice for Estimating Concrete Strength by the Maturity Method
ASTM C1077 (2017) Standard Practice for Agencies Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Testing Agency Evaluation
ASTM C1218/C1218M (2020c) Standard Test Method for Water-Soluble Chloride in Mortar and Concrete
SECTION 03 30 00 Page 3 Page 9 of 84 - AMENDMENT 0002
ASTM C1260 (2014) Standard Test Method for Potential Alkali Reactivity of Aggregates (Mortar-Bar Method)
ASTM C1293 (2008; R 2015) Standard Test Method for Determination of Length Change of Concrete Due to Alkali-Silica Reaction
ASTM C1567 (2013) Standard Test Method for Potential Alkali-Silica Reactivity of Combinations of Cementitious Materials and Aggregate (Accelerated Mortar-Bar Method)
ASTM C1602/C1602M (2018) Standard Specification for Mixing Water Used in Production of Hydraulic Cement Concrete
ASTM C1778 (2016) Standard Guide for Reducing the Risk of Deleterious Alkali-Aggregate Reaction in Concrete
ASTM D1751 (2004; E 2013; R 2013) Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types)
ASTM D1752 (2018) Standard Specification for Preformed Sponge Rubber, Cork and Recycled PVC Expansion Joint Fillers for Concrete Paving and Structural Construction
ASTM D2628 (1991; R 2016) Standard Specification for Preformed Polychloroprene Elastomeric Joint Seals for Concrete Pavements
ASTM D2835 (1989; R 2017) Standard Specification for Lubricant for Installation of Preformed Compression Seals in Concrete Pavements
ASTM D3042 (2017) Standard Test Method for Insoluble Residue in Carbonate Aggregates
ASTM D5759 (2012; R 2020) Characterization of Coal Fly Ash and Clean Coal Combustion Fly Ash for Potential Uses
ASTM D6690 (2015) Standard Specification for Joint and Crack Sealants, Hot Applied, for Concrete and Asphalt Pavements
ASTM E96/E96M (2016) Standard Test Methods for Water Vapor Transmission of Materials
ASTM E329 (2020) Standard Specification for Agencies Engaged in Construction Inspection, Testing, or Special Inspection
ASTM E1155 (2020) Standard Test Method for
SECTION 03 30 00 Page 4 Page 10 of 84 - AMENDMENT 0002
Determining Floor Flatness and Floor Levelness Numbers
ASTM E1643 (2018a) Standard Practice for Selection, Design, Installation, and Inspection of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs
ASTM E1745 (2017) Standard Specification for Water Vapor Retarders Used in Contact with Soil or Granular Fill under Concrete Slabs
CONCRETE REINFORCING STEEL INSTITUTE (CRSI)
CRSI 10MSP (2018) Manual of Standard Practice
CRSI RB4.1 (2016) Supports for Reinforcement Used in Concrete
NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST)
NIST PS 1 (2009) DOC Voluntary Product Standard PS 1-07, Structural Plywood
U.S. ARMY CORPS OF ENGINEERS (USACE)
COE CRD-C 104 (1980) Method of Calculation of the Fineness Modulus of Aggregate
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
FS SS-S-200 (Rev E; Am 1; Notice 1) Sealant, Joint, Two-Component, Jet-Blast-Resistant, Cold-Applied, for Portland Cement Concrete Pavement
1.2 DEFINITIONS
a. "Cementitious material" as used herein must include all Portland cement, pozzolan, fly ash, and slag cement.
b. "Exposed to public view" means situated so that it can be seen from eye level from a public location after completion of the building. A public location is accessible to persons not responsible for operation or maintenance of the building.
c. "Chemical admixtures" are materials in the form of powder or fluids that are added to the concrete to give it certain characteristics not obtainable with plain concrete mixes.
d. "Supplementary cementing materials" (SCM) include coal fly ash, slag cement, natural or calcined pozzolans, and ultra-fine coal ash when used in such proportions to replace the Portland cement that result in improvement to sustainability and durability and reduced cost.
e. "Design strength" (f'c) is the specified compressive strength of concrete at time(s) specified in this section to meet structural design criteria.
SECTION 03 30 00 Page 5 Page 11 of 84 - AMENDMENT 0002
f. "Mass Concrete" is any concrete system that approaches a maximum temperature of 158 degrees F within the first 72 hours of placement.
In addition, it includes all concrete elements with a section thickness of 3 feet or more regardless of temperature.
g. "Mixture proportioning" is the process of designing concrete mixture proportions to enable it to meet the strength, service life and constructability requirements of the project while minimizing the initial and life-cycle cost.
h. "Mixture proportions" are the masses or volumes of individual ingredients used to make a unit measure (cubic meter or cubic yard) of concrete.
i. "Pozzolan" is a siliceous or siliceous and aluminous material, which in itself possesses little or no cementitious value but will, in finely divided form and in the presence of moisture, chemically react with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties.
j. "Workability (or consistence)" is the ability of a fresh (plastic) concrete mix to fill the form/mould properly with the desired work (vibration) and without reducing the concrete's quality. Workability depends on water content, chemical admixtures, aggregate (shape and size distribution), cementitious content and age (level of hydration).
1.3 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Concrete Curing Plan
Quality Control Plan; G
Quality Control Personnel Certifications; G
Quality Control Organizational Chart
Laboratory Accreditation; G
Form Removal Schedule; G
Maturity Method Data
SD-02 Shop Drawings
Formwork
Reinforcing Steel; G
SD-03 Product Data
SECTION 03 30 00 Page 6 Page 12 of 84 - AMENDMENT 0002
Joint Sealants
Joint Filler
Formwork Materials
Recycled Aggregate Materials
Cementitious Materials
Vapor Retarder and Vapor Barrier
Concrete Curing Materials
Reinforcement
Admixtures
Pumping Concrete
Finishing Plan
SD-04 Samples
Slab Finish Sample
Surface Finish Samples
SD-05 Design Data
Concrete Mix Design; G
SD-06 Test Reports
Concrete Mix Design; G
Fly Ash
Pozzolan
Slag Cement
Aggregates
Tolerance Report
Compressive Strength Tests; G
Unit Weight of Structural Concrete
Chloride Ion Concentration Air Content
Slump Tests
Water
SD-07 Certificates
SECTION 03 30 00 Page 7 Page 13 of 84 - AMENDMENT 0002
Reinforcing Bars
Welder Qualifications
VOC Content for Form Release Agents, Curing Compounds, and Concrete Penetrating Sealers
Safety Data Sheets
Forest Stewardship Council (FSC) Certification
Field Testing Technician and Testing Agency
SD-08 Manufacturer's Instructions
Liquid Chemical Floor Hardeners and Sealers
Joint Sealants
Curing Compound
1.4 MODIFICATION OF REFERENCES
Accomplish work in accordance with ACI publications except as modified herein. Consider the advisory or recommended provisions to be mandatory.
Interpret reference to the "Building Official," the "Structural Engineer," and the "Architect/Engineer" to mean the Contracting Officer.
1.5 DELIVERY, STORAGE, AND HANDLING
Follow ACI 301, ACI 304R and ASTM A934/A934M requirements and recommendations. Do not deliver concrete until vapor retarder, vapor barrier, forms, reinforcement, embedded items, and chamfer strips are in place and ready for concrete placement. Do not store concrete curing compounds or sealers with materials that have a high capacity to absorb volatile organic compound (VOC) emissions, including insulation. Do not store concrete curing compounds or sealers in occupied spaces.
1.5.1 Reinforcement
Store reinforcement of different sizes and shapes in separate piles or racks raised above the ground to avoid excessive rusting. Protect from contaminants such as grease, oil, and dirt. Ensure bar sizes can be accurately identified after bundles are broken and tags removed.
1.6 QUALITY ASSURANCE
1.6.1 Design Data
1.6.1.1 Formwork Calculations
ACI 347R. Include design calculations indicating arrangement of forms, sizes and grades of supports (lumber), panels, and related components.
Calculations must indicate concrete pressure with both live and dead loads, along with material types.
1.6.1.2 Concrete Mix Design
Sixty days minimum prior to concrete placement, submit a mix design for
SECTION 03 30 00 Page 8 Page 14 of 84 - AMENDMENT 0002 each strength and type of concrete. Submit a complete list of materials including type; brand; source and amount of cement, supplementary cementitious materials, , and admixtures; and applicable reference specifications. Submit mill test and all other test for cement, supplementary cementitious materials, aggregates, and admixtures. Provide documentation of maximum nominal aggregate size, gradation analysis, percentage retained and passing sieve, and a graph of percentage retained verses sieve size. Provide mix proportion data using at least three different water-cementitious material ratios for each type of mixture, which produce a range of strength encompassing those required for each type of concrete required. If source material changes, resubmit mix proportion data using revised source material. Provide only materials that have been proven by trial mix studies to meet the requirements of this specification, unless otherwise approved in writing by the Contracting Officer. Indicate clearly in the submittal where each mix design is used when more than one mix design is submitted. Resubmit data on concrete components if the qualities or source of components changes. For previously approved concrete mix designs used within the past twelve months, the previous mix design may be re-submitted without further trial batch testing if accompanied by material test data conducted within the last six months.
Obtain mix design approval from the contracting officer prior to concrete placement.
1.6.2 Shop Drawings
1.6.2.1 Formwork
Drawings showing details of formwork including, but not limited to; joints, supports, studding and shoring, and sequence of form and shoring removal.
Indicate placement schedule, construction, location and method of forming control joints. Include locations of inserts, conduit, sleeves, and other embedded items. Reproductions of contract drawings are unacceptable.
Submit form removal schedule indicating element and minimum length of time for form removal.
Design, fabricate, erect, support, brace, and maintain formwork so that it is able to support, without failure, all vertical and lateral loads that may reasonably be anticipated to be applied to the formwork.
1.6.2.2 Reinforcing Steel
Indicate bending diagrams, assembly diagrams, splicing and laps of bars, shapes, dimensions, and details of bar reinforcing, accessories, and concrete cover. Do not scale dimensions from structural drawings to determine lengths of reinforcing bars. Reproductions of contract drawings are unacceptable.
1.6.3 Control Submittals
1.6.3.1 Concrete Curing Plan
Submit proposed materials, methods and duration for curing concrete elements in accordance with ACI 308.1.
1.6.3.2 Pumping Concrete
Submit proposed materials and methods for pumping concrete. Submittal must include mix designs, pumping equipment including type of pump and size and material for pipe, and maximum length and height concrete is to be pumped.
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1.6.3.3 Finishing Plan
Submit proposed material and procedures to be used in obtaining the finish for the hangar floor. Include qualification of person to be used for obtaining floor tolerance measurement, description of measuring equipment to be used, and a sketch showing lines and locations the measuring equipment will follow.
1.6.3.4 VOC Content for form release agents, curing compounds, and concrete penetrating sealers
Submit certification for the form release agent, curing compounds, and concrete penetrating sealers that indicate the VOC content of each product.
1.6.3.5 Safety Data Sheets
Submit Safety Data Sheets (SDS) for all materials that are regulated for hazardous health effects. SDS must be readily accessible during each work shift to employees when they are at the construction site.
1.6.4 Test Reports
1.6.4.1 Fly Ash and Pozzolan
Submit test results in accordance with ASTM C618 for fly ash and pozzolan.
Submit test results performed within 6 months of submittal date.
1.6.4.2 Slag Cement
Submit test results in accordance with ASTM C989/C989M for slag cement.
Submit test results performed within 6 months of submittal date.
1.6.4.3 Aggregates
Submit test results in accordance with ASTM C33/C33M for lightweight aggregate, and ASTM C1293 or ASTM C1567 as required in the paragraph titled
ALKALI-AGGREGATE REACTION.
1.6.5 Field Samples
1.6.5.1 Slab Finish Sample
Install minimum of 10 foot by 10 foot slab. Slab finish sample must not be part of the final project. Finish as required by specification.
manufacturer's representative must attend and advise.
1.6.5.2 Surface Finish Samples
Provide a minimum of three sample concrete panels for each finish for each mix design, 3 feet by 3 feet, 3 inches thick. Use the approved concrete mix design(s). Provide sample panels on-site at locations directed. Once approved, each set of panels must be representative of each of the finishes specified and of the workmanship and finish(es) required. Do not remove or destroy samples until directed by the Contracting Officer.
1.6.6 Quality Control Plan
Develop and submit for approval a concrete quality control program in
SECTION 03 30 00 Page 10 Page 16 of 84 - AMENDMENT 0002 accordance with the guidelines of ACI 121R and as specified herein. The plan must include approved laboratories. Provide direct oversight for the concrete qualification program inclusive of associated sampling and testing. All quality control reports must be provided to the Contracting Officer, Quality Manager and Concrete Supplier. Maintain a copy of ACI SP-15 and CRSI 10MSP at project site.
1.6.7 Quality Control Personnel Certifications
The Contractor must submit for approval the responsibilities of the various quality control personnel, including the names and qualifications of the individuals in those positions and a quality control organizational chart defining the quality control hierarchy and the responsibility of the various positions. Quality control personnel must be employed by the Contractor.
Submit American Concrete Institute certification for the following:
a. CQC personnel responsible for inspection of concrete operations.
b. Lead Foreman or Journeyman of the Concrete Placing, Finishing, and Curing Crews.
c. Field Testing Technicians: ACI Concrete Field Testing Technician, Grade I.
1.6.7.1 Quality Manager Qualifications
The quality manager must hold a current license as a professional engineer in a U.S. state or territory with experience on at least five similar projects. Evidence of extraordinary proven experience may be considered by the Contracting Officer as sufficient to act as the Quality Manager.
1.6.7.2 Field Testing Technician and Testing Agency
Submit data on qualifications of proposed testing agency and technicians for approval by the Contracting Officer prior to performing testing on concrete.
a. Work on concrete under this contract must be performed by an ACI Concrete Field Testing Technician Grade 1 qualified in accordance with ACI SP-2 or equivalent. Equivalent certification programs must include requirements for written and performance examinations as stipulated in
ACI SP-2.
b. Testing agencies that perform testing services on reinforcing steel must meet the requirements of ASTM E329.
c. Testing agencies that perform testing services on concrete materials must meet the requirements of ASTM C1077.
1.6.8 Laboratory Qualifications for Concrete Qualification Testing
The concrete testing laboratory must have the necessary equipment and experience to accomplish required testing. The laboratory must meet the requirements of ASTM C1077 and be Cement and Concrete Reference Laboratory (CCRL) inspected.
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1.6.9 Laboratory Accreditation
Laboratory and testing facilities must be provided by and at the expense of the Contractor. The laboratories performing the tests must be accredited in accordance with ASTM C1077, including ASTM C78/C78M and ASTM C1260. The accreditation must be current and must include the required test methods, as specified. Furthermore, the testing must comply with the following requirements:
a. Aggregate Testing and Mix Proportioning: Aggregate testing and mixture proportioning studies must be performed by an accredited laboratory and under the direction of a registered professional engineer in a U.S.
state or territory competent in concrete materials who is competent in concrete materials and must sign all reports and designs.
b. Acceptance Testing: Furnish all materials, labor, and facilities required for molding, curing, testing, and protecting test specimens at the site and in the laboratory. Furnish and maintain boxes or other facilities suitable for storing and curing the specimens at the site while in the mold within the temperature range stipulated by
ASTM C31/C31M.
c. Contractor Quality Control: All sampling and testing must be performed by an approved, onsite, independent, accredited laboratory.
1.7 ENVIRONMENTAL REQUIREMENTS
Provide space ventilation according to material manufacturer recommendations, at a minimum, during and following installation of concrete curing compound and sealer. Maintain one of the following ventilation conditions during the curing period or for 72 hours after installation:
a. Supply 100 percent outside air 24 hours a day.
b. Supply airflow at a rate of 6 air changes per hour, when outside temperatures are between 55 degrees F and 84 degrees F and humidity is between 30 percent and 60 percent.
c. Supply airflow at a rate of 1.5 air changes per hour, when outside air conditions are not within the range stipulated above.
1.7.1 Submittals for Environmental Performance
a. Provide data indication the percentage of post-industrial pozzolan (fly ash, slag cement) cement substitution as a percentage of the full product composite by weight.
b. Provide data indicating the percentage of post-industrial and post-consumer recycled content aggregate.
c. Provide product data indicating the percentage of post-consumer recycled steel content in each type of steel reinforcement as a percentage of the full product composite by weight.
d. Provide product data stating the location where all products were manufactured
e. For projects using FSC certified formwork, provide chain-of-custody
SECTION 03 30 00 Page 12 Page 18 of 84 - AMENDMENT 0002 documentation for all certified wood products.
f. For projects using reusable formwork, provide data showing how formwork is reused.
g. Provide SDS product information data showing that form release agents meet any environmental performance goals such as using vegetable and soy based products.
h. Provide SDS product information data showing that concrete adhesives meet any environmental performance goals including low emitting, low volatile organic compound products.
1.8 QUALIFICATIONS FOR WELDING WORK
Welding procedures must be in accordance with AWS D1.4/D1.4M.
Verify that Welder qualifications are in accordance with AWS D1.4/D1.4M for welding of reinforcement or under an equivalent qualification test approved in advance. Welders are permitted to do only the type of welding for which each is specifically qualified.
PART 2 PRODUCTS
2.1 FORMWORK MATERIALS
a. Form-facing material in contact with concrete must be lumber, plywood, tempered concrete-form-grade hardboard, metal, or plastic. Submit product information on proposed form-facing materials if different from that specified herein.
b. Design formwork, shores, reshores, and backshores to support loads transmitted to them and to comply with applicable building code requirements.
c. Design formwork and shoring for load redistribution resulting from stressing of post-tensioned reinforcement. Ensure that formwork allows movement resulting from application of prestressing force.
d. Design formwork to withstand pressure resulting from placement and vibration of concrete and to maintain specified tolerances.
f. Provide temporary openings in formwork if needed to facilitate cleaning and inspection.
g. Design formwork joints to inhibit leakage of concrete.
h. Limit deflection of facing materials for concrete surfaces exposed to view to 1/240 of center-to-center spacing of facing supports.
i. Do not use earth cuts as forms for vertical or sloping surfaces.
j. Submit product information on proposed form-facing materials if different from that specified herein.
k. Submit shop drawings for formwork, shoring, reshoring, and backshoring.
Shop drawings must be signed and sealed by a licensed design engineer.
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l. Submit design calculations for formwork, shoring, reshoring, and backshoring. Design calculations must be signed and sealed by a licensed design engineer.
m. Submit procedure for reshoring and backshoring, including drawings signed and sealed by a licensed design engineer. Include on shop drawings the formwork removal procedure and magnitude of construction loads used for design of reshoring or backshoring system. Indicate in procedure the magnitude of live and dead loads assumed for required capacity of the structure at time of reshoring or backshoring.
n. Submit manufacturer's product data on form liner proposed for use with each formed surface.
2.1.1 Wood Forms
Use lumber as specified in Section 06 10 00 ROUGH CARPENTRY and as follows. Provide lumber that is square edged or tongue-and-groove boards, free of raised grain, knotholes, or other surface defects. Provide plywood that complies with NIST PS 1, B-B concrete form panels or better or AHA A135.4, hardboard for smooth form lining. Submit data verifying that composite wood products contain no urea formaldehyde resins. Virgin wood used must be FSC-certified.
2.1.1.1 Concrete Form Plywood (Standard Rough)
Provide plywood that conforms to NIST PS 1, B-B, concrete form, not less than 5/8-inch thick.
2.1.1.2 Overlaid Concrete Form Plywood (Standard Smooth)
Provide plywood that conforms to NIST PS 1, B-B, high density form overlay, not less than 5/8-inch thick.
2.1.2 Plastic Forms
Plastic lumber as specified in Section 06 10 00 ROUGH CARPENTRY. Provide plastic forms that contain a minimum of 50 percent post-consumer recycled content, or a minimum of 50 percent post-industrial recycled content.
2.1.3 Steel Forms
Provide steel form surfaces that do not contain irregularities, dents, or sags.
2.2 FORMWORK ACCESSORIES
a. Use commercially manufactured formwork accessories, including ties and hangers.
b. Form ties and accessories must not reduce the effective cover of the reinforcement.
2.2.1 Form Ties
a. Use form ties with ends or end fasteners that can be removed without damage to concrete.
b. Where indicated in Contract Documents, use form ties with integral
SECTION 03 30 00 Page 14 Page 20 of 84 - AMENDMENT 0002 water barrier plates or other acceptable positive water barriers in walls.
c. The breakback distance for ferrous ties must be at least 2 in. for Surface Finish-2.0 or Surface Finish-3.0, as defined in ACI 301.
d. If the breakback distance is less than 3/4 in., use coated or corrosion-resistant ties.
e. Submit manufacturer's data sheet on form ties.
2.2.2 Biodegradable Form Release Agent
a. Provide form release agent that is colorless, biodegradable, and rapeseed oil-based or water-based, with a low (maximum of 55 grams/liter (g/l)) VOC content. A minimum of 85 percent of the total product must be biobased material.
b. Provide product that does not bond with, stain, or adversely affect concrete surfaces and does not impair subsequent treatments of concrete surfaces.
c. Provide form release agent that reduces formwork moisture absorption, and does not contain diesel fuel, petroleum-based lubricating oils, waxes, or kerosene. Submit documentation indicating type of biobased material in product and biobased content. Indicate relative dollar value of biobased content products to total dollar value of products included in project.
d. Submit manufacturer's product data on formwork release agent for use on each form-facing material.
2.2.3 Chamfer Materials
Use lumber materials with dimensions of 3/4 x 3/4 in.
2.2.4 Construction and Movement Joints
a. Submit details and locations of construction joints in accordance with the requirements herein.
b. Locate construction joints within middle one-third of spans of slabs, beams, and girders. If a beam intersects a girder within the middle one-third of girder span, the distance between the construction joint in the girder and the edge of the beam must be at least twice the width of the larger member.
c. Locate construction joints in walls and columns at underside of slabs, beams, or girders and at tops of footings or slabs.
d. Make construction joints perpendicular to main reinforcement.
e. Provide movement joints where indicated in Contract Documents or in accepted alternate locations.
f. Submit location and detail of movement joints if different from those indicated in Contract Documents.
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g. Submit manufacturer's data sheet on expansion joint materials.
h. Provide keyways where indicated in Contract Documents. Longitudinal keyways indicated in Contract Documents must be at least 1-1/2 in.
deep, measured perpendicular to the plane of the joint.
2.2.5 Other Embedded items
Use sleeves, inserts, anchors, and other embedded items of material and design indicated in Contract Documents.
2.3 CONCRETE MATERIALS
2.3.1 Cementitious Materials
2.3.1.1 Portland Cement
a. Unless otherwise specified, provide cement that conforms to ASTM C150/C150M Type II.
b. Use one brand and type of cement for formed concrete having exposed-to-view finished surfaces.
c. For Portland cement manufactured in a kiln fueled by hazardous waste, maintain a record of source for each batch. Supplier must certify that no hazardous waste is used in the fuel mix or raw materials. Supplier must certify that the hazardous waste is neutralized by the manufacturing process and that no additional pollutants are discharged.
d. Submit information along with evidence demonstrating compliance with referenced standards. Submittals must include types of cementitious materials, manufacturing locations, shipping locations, and certificates showing compliance.
e. Cementitious materials must be stored and kept dry and free from contaminants.
2.3.1.2 Blended Cements
a. Blended cements must conform to ASTM C595/C595M Type IP(MS)or ASTM C1157/C1157M Type MS.
b. The pozzolan added to the Type IP blend must be ASTM C618 Class F fly ash and must be interground with the cement clinker. The manufacturer must state in writing that the amount of pozzolan in the finished cement will not vary more than plus or minus 5 mass percent of the finished cement from lot-to-lot or within a lot. The percentage and type of pozzolan used in the blend must not change from that submitted for the aggregate evaluation and mixture proportioning.
2.3.1.3 Fly Ash
a. ASTM C618, Class F, except that the maximum allowable loss on ignition must not exceed 3 percent.
b. If fly ash is used it shall range from 15 to 20 percent by weight of cementitious material, provided the fly ash does not reduce the amount of cement in the concrete mix below the minimum requirements of local building codes. Where the use of fly ash cannot meet the minimum
SECTION 03 30 00 Page 16 Page 22 of 84 - AMENDMENT 0002 level,it shall not be used. Report the chemical analysis of the fly ash in accordance with ASTM C311/C311M. Evaluate and classify fly ash in accordance with ASTM D5759.
2.3.1.4 Slag Cement
ASTM C989/C989M, Grade 100.
2.3.1.5 Other Supplementary Cementitious Materials
Natural pozzolan must be raw or calcined and conform to ASTM C618, Class N, including the optional requirements for uniformity and effectiveness in controlling ASR and must have an ignition loss not exceeding 3 percent.
Class N pozzolan for use in mitigating ASR must have a Calcium Oxide (CaO) content of less than 13 percent and total equivalent alkali content less than 3 percent.
Ultra Fine Fly Ash (UFFA) and Ultra Fine Pozzolan (UFP) must conform to ASTM C618, Class F or N, and the following additional requirements:
a. The strength activity index at 28 days of age must be at least 95 percent of the control specimens.
b. The average particle size must not exceed 6 microns.
c. The sum of SiO2 + Al2O3 + Fe2O3 must be greater than 77 percent.
2.3.2 Water
a. Water or ice must comply with the requirements of ASTM C1602/C1602M.
b. Minimize the amount of water in the mix. Improve workability by adjusting the grading of the aggregate and using admixture rather than by adding water.
c. Water must be potable; free from injurious amounts of oils, acids, alkalis, salts, organic materials, or other substances deleterious to concrete.
d. Protect mixing water and ice from contamination during storage and delivery.
e. Submit test report showing water complies with ASTM C1602/C1602M.
2.3.3 Aggregate
2.3.3.1 Normal-Weight Aggregate
a. Aggregates must conform to ASTM C33/C33M unless otherwise specified in the Contract Documents or approved by the Contracting Officer.
b. Aggregates used in concrete must be obtained from the same sources and have the same size range as aggregates used in concrete represented by submitted field test records or used in trial mixtures.
c. Provide sand that is at least 50 percent acid insoluble based on
ASTM D3042.
d. Store and handle aggregate in a manner that will avoid segregation and
SECTION 03 30 00 Page 17 Page 23 of 84 - AMENDMENT 0002 prevents contamination by other materials or other sizes of aggregates.
Store aggregates in locations that will permit them to drain freely.
Do not use aggregates that contain frozen lumps.
e. Submit types, pit or quarry locations, producers' names, aggregate supplier statement of compliance with ASTM C33/C33M, and ASTM C1293 expansion data not more than 18 months old.
2.3.4 Admixtures
a. Chemical admixtures must conform to ASTM C494/C494M.
b.…
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