NWWP92512100044 CRP Pre-Construction Report.pdf

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BRAND NAME OR EQUAL FOR CARRIER HVAC REMOVAL AND REPLACEMENT UNITS AT CORPUS CHRISTI, TX
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NW-WP9251-21-00044MWH
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Prepared By:

Corpus Christi WFO Pre-Construction Site Visit Report

National Oceanic and Atmospheric Administration’s National Weather Service

Corpus Christi, TX

Inspection Date(s): Pre-Construction Site Visit: Inspected By:

12/7/20 – 12/11/20 Corpus Christi WFO Doug Baggett

PREPARED BY: 5D’SORPORATED 1

Purpose of the Visit The purpose of this visit was to inspect and test the HVAC systems to ensure all issues needing repair are included in the new project dated Oct 14, 2020. Any issues identified will be evaluated for possible inclusion in the Contractor’s Statement of Work document. The testing included the DDC controls System, Condenser units, Liebert units, Air Handlers Performance, TAB validation and smoke detectors. The checklists used by 5D’s to inspect the systems can be found at the end of this report and includes all notes and findings.

Visit Summary and Findings 5D’s began the pre-construction visit with an in-brief and 5Ds’ objective with the ESA and his staff. It was explained that 5D’s would be testing the system in order to evaluate the performance of the HVAC system as a whole.

TAB Validation

The TAB validation revealed the following: Diffusers are not balanced

• AHUs are not producing enough air to cool and heat the space

These findings indicate a TAB effort must be conducted after the construction is complete.

Dampers

The inspection of the dampers resulted in the following findings:

• Dampers for AHUs 1 and 2 are working in reverse

• Damper positions are not accurately displayed on the DDC. The DDC indicates the dampers are fully open (see Figure 15)

• AHUs’ 1 and 2 outside air dampers will not fully close nor will they fully open (see Figure 1)

• Access to the dampers is difficult due to the ceiling needing to be removed in order to gain access

(see Figure 15)

• Outside air dampers for AHU #3 are rusted in place and are not operational (see Figure 2)

• Outside air is blocked off with cardboard in an effort to keep the hazardous chemical smell from the local oil refineries and jet fumes from entering the facility (see Figure 3)

• Return air damper for AHU #3 is frozen in place and will not move

Condensing Units

The condensing units are near total failure due to the following reasons:

• Due to age, these original units are heavily corroded

• The repairs conducted appear to have been of poor quality and have contributed to further demise of the units

• Some of the safeties have been removed during the one or more of the occasions when the compressors were replaced. This has further caused long term damage to the units.

• Constant leaks and improper troubleshooting have also contributed to the degrading of the units.

The WFO staff have stated that the units need “topping off” several time a year. This is a clear case of improperly troubleshooting the system. If a system has a low charge, then there is a leak

PREPARED BY: 5D’SORPORATED 2

• and it must be repaired, this is not being done. The coils are degraded because of the salt air which is causing excessive head pressure (see Figure 4).

• The refrigeration line set insulation is old and its insulation properties are compromised due to the damage done to the metal jacket covering (see Figure 14).

Compressor Units

• Unit #3’s hot gas bypass valve sticks in the open position on occasion which is causing long term issues

• Unit #1 would not stay online long enough to evaluate its performance. 5D’s was able to narrow the issue down to the DDC timing out the unit. This will have to be corrected by a DDC technician that will have the experience and the ability to gain access to the programing and make corrections. This should be done under the supervision of the commissioning agent.

EDHs

The EDHs were tested from the thermostat and the OWS. Each EDH was observed, and the amp draw was recorded (see Table 1 in Appendix B). The findings are as follows:

• EDH #2 shows all three stages of heat as operational however only one is working (see Figure 5)

• EDH #3’s relays will not energize

• EDH # 9 has two stages of heat both will energize; however, the second stage heating element is not operational

The remainder of the EDHs are fully operational and operating as designed.

DDC

The DDC system was tested as well and resulted in the following findings:

• Discharge air sensors in the AHUs need calibration

• The lead lag performance of AHU 1 and 2 does not work as designed. It takes up to 15 minutes and in some cases will not work at all to change from lead unit to the lag unit. This is a serious programing issue.

• When an override is initiated for any point the graphics do not indicate the override. This is a major flaw in the programing.

• There is no alarm page that provides the alarm history. The alarm that is on the graphics is not accurate. The only reliable way the WFO staff knows there is an issue is when the building starts to get hot, another programing issue.

• Lack of training is another gap. The DDC contractor did not give adequate training to the WFO staff. This needs to be addressed at the end of the new project.

• The graphics are adequate at best however the information is not always correct (see Figures 5, 11, 12 and 13).

It must also be mentioned that all points must be witnessed by the third-party commissioning agent along with the sequence of operation when it is time to commission the system.

PREPARED BY: 5D’SORPORATED 3

Backdraft Dampers

The backdraft dampers were tested and found to be working well with only a slight air leakage.

Building Relief Dampers

The building relief dampers were tested and found to be stuck closed with only a few damper blades stuck in the 5% open position. These dampers should be replaced and set at 0.01” WC for building pressure.

Exhaust System

The exhaust system was found to be working well. The only issue is the fan needs to be removed from the ceiling, cleaned and then put back into service.

Equipment Room Air Conditioners

The equipment room air conditioning system was also tested and found the following:

• The lead lag does not work and there is no alarm at the graphic

• There is no indication on the panel located in the Operations Center of an AC failure in the equipment room (see Figure 7).

• A maintenance control box that was installed by a contractor is supposed to allow the owner to switch from automatic to maintenance mode. This switch does not work (see Figure 8).

• The Trane condensing units are new but were found to be dirty due to the cut grass being blown into the condenser coils (see Figure 9).

The checklists that were used to inspect these systems are in the next section, Appendix A. Each checklist has detailed findings along with one or more recommendations.

PREPARED BY: 5D’SORPORATED 4

APPENDIX A: Inspection Checklists

PREPARED BY: 5D’SORPORATED 5

Condensing Unit 1

Notes Task Findings Recommendations

1 Check condensing unit for corrosion Moderate corrosion Replace the condensing units

Check fins for damage Slight damage Replace the condensing units

Check the piping insulation Poor Replace insulation

Refrigerant Charge

Circuits 1 & 2 are extremely low on refrigerant. Unit would not run long enough to fully test the operation of both circuits.

The issue is in the programing of the DDC along with the safeties

Replace the condensing unit

Test the condenser fans OK

Check the following safeties:

Low pressure safety switch High pressure safety switch Magnetic starter heater / overloads

NA - Unable to test because the system will not stay online long enough to test

Replace the condensing unit

Condensing Unit 2

Notes Task Findings Recommendations

1 Check condensing unit for corrosion Moderate corrosion Replace the condensing units

Check fins for damage Slight damage Replace the condensing units

Check the piping insulation Poor Replace insulation

Refrigerant Charge Circuits one is extremely low on refrigerant

Test the condenser fans

OK

Check the following safety’s

High pressure safety switch Magnetic starter heater / overloads

NA. Unable to test due to the system will not stay online long enough to test

PREPARED BY: 5D’SORPORATED 6

Notes: 1. When replacing the condensing units from R-22 to R-410 please ensure the line sets are replaced with the correct size lines. If the line set is not correct the total capacity to the units will be reduced

Condensing Unit 3

Check condensing unit for corrosion Moderate corrosion Replace the condensing units

Check fins for damage Damage to the fins Replace the condensing units

Check the piping insulation Poor Replace insulation

Refrigerant Charge Circuits one and two extremely low on refrigerant. Replace the condensing unit

Test the condenser fans OK

Check the following safeties:

High pressure safety switch Magnetic starter heater / overloads

Low pressure switch missing High pressure switch taken out of system No magnetic stator heaters, only a contactor

Replace the condensing unit

AHU #1

Notes Task Findings Recommendations

Check the belts for proper tension/tightness Poor Readjust the belts

Check cleanliness of evaporator Poor Replace the AHU

Check the TXV for Ice Poor Replace the AHU to include new TXVs

Check insulation for tightness Poor Replace the insulation on the refrigeration line set

Check condensate pan for cleanliness Dirty and corroded Replace AHU

Check the backdraft dampers for proper operation Poor - slight air leakage No need to replace the backdraft dampers, Leakage is acceptable

Check filter for cleanliness Good

Check fan for damage and cleanliness Dirty Clean the fan

Check bearings for overheating / noise Good

PREPARED BY: 5D’SORPORATED 7

AHU #2

Check the belts for proper tension/tightness Poor Readjust the belts

Check cleanliness of evaporator Dirty Replace the AHU

Check the TXV for Ice None Replace the AHU to include new TXVs

Check insulation for tightness Poor Replace the insulation on the refrigeration line set

Check condensate pan for cleanliness Poor Replace AHU

Check the backdraft dampers for proper operation

Poor. Air is leaking back into the

AHU

No need to replace the backdraft dampers, Leakage is acceptable

Check filter for cleanliness Good

Check fan for damage and cleanliness Dirty Clean the fan

Check bearings for overheating / noise Good

AHU #3

Notes Task Findings Recommendations

Check the belts for proper tension/tightness Good

Check cleanliness of evaporator Dirty Clean or replace the coil

Check the TXV for Ice OK

Check insulation for tightness Poor Replace the insulation on the refrigeration piping and clean the supply duct inside

Check condensate pan for cleanliness Corroded Replace the pan

Check filter for cleanliness Good

Check fan for damage and cleanliness Dirty Clean the fan

Check bearings for overheating / noise Good

PREPARED BY: 5D’SORPORATED 8

Damper Operation under DDC Control

AHU Task Findings Recommendations

AH

U

Outside Air Damper

The outside air damper is indicated on the DDC as open when in fact it is closed. The damper is sticking and will not fully close

Reprogram the DDC to indicate the correct position of the damper. Free the damper so as to operate freely. If it cannot be freed up then replace the damper

Return Air Damper

The return air damper is indicated in the closed position however it is fully open. This damper operates freely at the time of this report

Reprogram the DDC to indicate the correct position of the damper. Retest the return air damper to ensure the damper has full travel to open and fully close

AH

U

Outside Air Damper

The DDC indicates the damper is fully open however it is fully closed.

The damper is binding and will not fully open or close. Extreme corrosion at the bottom of the damper blades

Reprogram the DDC to indicate the correct position of the damper. Replace the dampers due to corrosion on the duct work and the dampers.

Return Air Damper Same

AH

U

Outside Air Damper

The outside air damper is completely corroded and closed.

The damper motor has been removed and is laying on the duct work. The outside air duct at the dampers have been blocked with cardboard.

Replace the outside air dampers and the damper motor. Then program into the DDC after TAB provides the correct setting for outside air

Return Air Damper

The return air damper will not move and will not respond to DDC command. The damper is frozen in the fully open position

Replace the damper and damper motor and program into the DDC

PREPARED BY: 5D’SORPORATED 9

DDC Controls

Note Brand of DDC Controls Siemens

Check that the OWS provides info for troubleshooting

The graphics do not indicate which points are overridden, as a result some points will be overridden and the owner will not be able to troubleshoot the system

Program the DDC to indicate the points that are overridden by changing the color of the overridden point

Check front display shows all points Yes None

Check for latest software update Yes None

Can operator manually override dampers Yes None

Adjust the t-stat up by 5° - does the DDC respond Yes Speed up the response to change.

Do the EDH’s respond

Yes, except for the following:

1. The DDC indicated the EDHs are on in the NWR room however the relay is not pulled in.

2. EDH #2 the DDC indicates all three stages of heat are on however only one stage is in operation

3. The DDC would not pull in the 2nd stage of heat

4. The second stage of heat for EDH # 9 does not work because the heating element is burned open

Troubleshoot and repair

Adjust the t-stat down by 5° -does the DDC respond Yes

Lead lag for AHU’s 1 & 2 Lead /Lag does not work Reprogram DDC for lead /lag.

The changeover should not take any longer than 60 sec.

Does the emergency damper operation work

No. When the damper switch on the operations panel is in the closed position the DDC indicates that the outside air dampers are closed however they are not.

Reprogram the DDC so as the switch will close the outside air dampers on all three AHUs

PREPARED BY: 5D’SORPORATED 10

DDC Controls (cont.)

Does the auxiliary maintenance switch work properly

No. When the selector switch is moved to the maintenance mode the lead unit shuts off however the lag unit will not start

TRANE to troubleshoot and repair

Are the equipment room ACs represented on the graphics

No. There is a text page however there are no graphics of the units

Create a graphics page that will indicate both units and which unit is in operation along with the point that TRANE makes available to be displayed on the DDC OWS

Equipment Room AC Units Operation

Notes Task Findings Recommendations

Check fan operation Good/These units are new

Check fan bearings Good

Check evaporator cleanliness Good

Check condensate drain is draining properly Good

Check compressors for:

Signs of oil leakage Good

Sight glass full Good

Compressor load or unloads Good

Foam in the oil sight glass Good

Does the lead/Lag work No. It will not change over automatically. It has to be changed at the OWS

TRANE needs to troubleshoot and demonstrate this function to the commissioning agent and owner

Check condenser for:

Cleanliness Dirty Clean

Damage No

Fan motors operate properly Yes o Is there low ambient control on the condenser fan Yes

PREPARED BY: 5D’SORPORATED 11

Exhaust Fan

Check for cleanliness No Fan should be clean

Check for operation Yes

Check exhaust diffusers cleanliness No Diffusers should be cleaned

Check outside diffusers cleanliness No Diffusers should be cleaned

Check for unusual noise No

Humidifier

Notes Task Findings Recommendations

Check for operation Humidifier has been removed

Inspect condition of the humidifier N/A

Duct Work

Notes Task Findings Recommendations

Check that the insulation is in good condition Yes None

Check EDH duct work is attached properly Good None

Check duct work is mounted properly Yes None

Check diffusers for noise Good None

Check for drafts on occupants from diffusers Yes

Replace all linear diffusers with three-way diffusers with the exception of the conference room

PREPARED BY: 5D’SORPORATED 12

Air Balance

Check supply airflow is adequate Yes

TAB validation indicates the system must be rebalance by the TAB contractor to within 10% of the current design

Check return airflow is adequate Yes

Check exhaust airflow is adequate Yes

Check outside airflow is adequate Outside air dampers are closed After repairs to the dampers the outside air must be set up and programed into the DDC

Check if building is in a positive configuration Yes Balance the system after the new system has been installed

Building relief damper working properly

No. The building relief dampers are stuck closed with only a few damper blades stuck open at about 5%

Replace the building relief dampers and adjust to 0.01” WG

Occupant Interviews

Is the temperature control adequate?

Questions Findings Recommendations

Are you comfortable 24/7? Most of the comments were positive Fix all of the DDC issues listed above

Where are the hot spots? None

Where are the cold spots? None

What is span of temp. fluctuation? 69° to 71° The range is excellent

PREPARED BY: 5D’SORPORATED 13

APPENDIX B: EDH Data & Recommendations

PREPARED BY: 5D’SORPORATED 14

5Ds’ recommendations for EDH issues are:

Troubleshoot and repair the following EDH’s listed in Table 1

Table 1. EDH Amp Draw EDH Stage 1-amp draw Stage 2-amp draw Stage 3-amp draw Notes

1 6.6 6.4 6.6 2 9.5 9.6 10.6 1 3 4.9 4.7 2 4 4.0 4.12 5 5.7 5.27 6 3.9 6.4 7 4.1 4 8 7.1 6.9 9 4.1 0 3

Notes:

1. The DDC indicated three stages of heat were on however there was only one in operations. The relays were manually pushed in to prove the elements were operational. DDC issue

2. The DDC indicates both heating elements are operational. However, the EDH relays are not energized. DDC issue

3. The 2nd stage heating element is defective

Table 2. Thermostat Calibration

Thermostat/EDH DDC Indicated Temp Actual Temp Off set

Required Set Point Note

EDH 1 & 2 65.1 66.8 +1.7 71 1

3 64.8 66.3 +1.5 71 4 72.5 72.4 0 71 5 67.8 70.1 +2.3 68 6 70.9 70.6 -0.3 71 7 71.4 70.8 -0.6 71 8 69.8 70.2 +0.4 71 9 70.6 70.3 -0.3 71

10 71.4 70.9 -0.5 71

Note:

1. The two thermostats located in the Operations Center are daisy chained together.

PREPARED BY: 5D’SORPORATED 15

APPENDIX C: Photos

PREPARED BY: 5D’SORPORATED 16

Figure 1. Outside air dampers AHU 2 - AHU #1 is the same as #2

PREPARED BY: 5D’SORPORATED 17

Figure 2. Outside Air Dampers for AHU #3

Figure 3. Outside Air Duct blocked with cardboard

PREPARED BY: 5D’SORPORATED 18

Figure 4. Oil and water from past attempts to fix refrigerant leaks

Figure 5. Graphics indicate EDH #2 is fully operational however only one heating stage is on

PREPARED BY: 5D’SORPORATED 19

Figure 6. No alarm indication

Figure 7. Alarm Panel in the operations center. The CRAC is missing.

PREPARED BY: 5D’SORPORATED 20

Figure 8. Maintenance panel for the Trane units

Figure 9. Trane condensers dirty

PREPARED BY: 5D’SORPORATED 21

Figure 10. Trane units

PREPARED BY: 5D’SORPORATED 22

Figure 11. Floor plan graphics show inaccurate data - CRAC units were on, not Off as indicated

Figure 12. Graphics of AHU #2 – Damper position is not correct

PREPARED BY: 5D’SORPORATED 23

Figure 13. Graphics of AHU #3 – Damper position is not correct

PREPARED BY: 5D’SORPORATED 24

Figure 14. Refrigeration line set insulation damage

PREPARED BY: 5D’SORPORATED 25

Figure 15. Ceiling had to be removed to gain access to the outside air dampers

Figure 16. Outside air damper motors for AHUs 1 & 2

PREPARED BY: 5D’SORPORATED 26

APPENDIX D: TAB Validation

PREPARED BY: 5D’SORPORATED 27

AHU # 1 (Constant Volume)

EDH # /

Location

Diffuser

Diff Location

Deign

CFM

As found

CFM

design

EDH #

of

Stages

EDH

Min

CFM

Notes

#1 Operations 1 Perimeter 190 0% 3

#2 Operations 1 Interior 215 0% 3 1720

#3 NWR

Room 1

NWR

Room 530 0% 2 530

#4 Read Room 1

Ready Room 420 0% 2 420

Total AHU # 1 4000 0%

AHU # 2 (Constant Volume)

Location

Diffuser

Diff Location

Deign

CFM

As found

CFM

design

EDH #

of

Stages

EDH

Min

CFM

Notes

#1 Operations

1 Perimeter 190 130 68% 3 1330 2 2 190 162 85% 3 190 119 63% 4 190 144 76% 5 190 148 78% 6 190 163 86% 7 190 156 82%

Total 1330 1022 77%

#2 Operations

1 Interior 215 230 107% 3 1720 2 215 233 108% 3 215 199 93% 4 215 202 94% 5 215 236 110% 6 215 239 111% 7 215 232 108% 8 215 222 103%

Total 1720 1793 104%

#3 NWR

Room 1

NWR

Room 530 232 44% 2 530 3

#4 Ready Room 1

Ready Room 420 124 30% 2 420

Total AHU # 2 4000 3171 79%

Unable to test due to AHU not working

PREPARED BY: 5D’SORPORATED 28

AHU # 3 (Constant Volume)

Location

Diffuser

Diff Location

Deign

CFM

As found

CFM

design

EDH #

of

Stages

EDH

Min

CFM

Notes

Multi-

Purpose 170 187 110% 2 680

Multi-

Purpose 170 163 96%

Multi-

Purpose 170 187 110%

Multi-

Purpose 170 171 101% Total 680 708 104%

MIC's Office 175 150 86% 2 350

MIC's Office 175 143 82%

Total 350 293 84% 7 1 Rm 116 220 118 54% 2 220

1 VEST 250 128 51% 2 760

2 REC 205 132 64%

3 Rec 205 154 75% 4 Corr 106 100 136 136%

Total 760 550 72%

1 Storage 110 DNR #VALUE! 2 510

Men’s

Rm 50 113 226%

Women’s

Rm 50 86 172% 4 File Copy 150 83 55% 5 File Copy 150 138 92%

Total 510 420 82%

1 ET Shop 90 103 114% 2 680 2 ET Shop 90 106 118% 3 ET Shop 90 148 164% 4 ET Shop 90 163 181% 5 ET Shop 170 186 109% 6 ET Shop 150 267 178%

Total 680 973 143% Total AHU # 3 3200 2648 83%

PREPARED BY: 5D’SORPORATED 29

Exhaust Fan

Diffuser # Diff Location Deign

CFM

As found

CFM

design

1 Men’s Rm 175 165 94% 2 Jan 50 45 90% 3 Ready Rm 125 115 92% 4 Women’s Rm 165 187 113%

Total 515 512 99% Exhaust grill Outside 515 515 100%

Notes:

1. Unable to read the diffusers due to the AHU will not stay online

2. These diffusers have been cut back due to excessive air flow and noise

3. This diffuser has been cut back because it is no longer a computer room. It’s now an office.

General Note: The TAB validation indicates the need for a load study to ensure the correct amount of air is being required. It also indicates the need for a test and balance effort.

PREPARED BY: 5D’SORPORATED 30

APPENDIX E: Statement of Work

Statement of Work

HVAC Replacement

Weather Forecast Office CRP

Corpus Christi, TX.

October 14, 2020

Background:

The National Weather Service (NWS) Weather Forecast Office (WFO) Corpus Christi, TX (CRP) mechanical, electrical, and structural systems need replacement. The existing system are beyond their useful life due to age and are inefficient.

Objectives:

Replace HVAC split systems consisting of Air Condensing Units (ACU)- two (2ea) 15-ton for the

Operations Area and one (1ea) 7.5-ton for the Administration Area. This includes Air Handling

Units (AHU- 1, 2 & 3) and all associated equipment for the three split systems. NWS WFO is an active operation and HVAC disruption must be minimized to allow for sustained operations (The use of portable AC units may be needed). Replace outside air damper and section of duct associated with AHU-3. Replace screens on outside air louvers.

The government may award one or more tasks. A pre-bid site visit is highly recommended. It is the responsibility of the contractor to inform themselves of all existing conditions and with all systems.

Full sets of as-builts available upon request.

Scope:

Task 1 - Replace HVAC Split System ACU/AHU #’s1 & 2 (Operations Area)

Replace both Split DX Refrigerant Systems – Air Cooled, Air Conditioning Units 15-ton. New units will be 15-ton Carrier Units or equivalent to. New units will have two stage compressors using a new line set accordance with the design to the air handler. Each compressor will be commanded stage 1 and stage 2. New Units will have matching ACU’s and matching AHU’s or equivalent. New units shall, use R410A refrigerant, include low ambient kits, and hail guards for the condensing units. Replace refrigerant set lines and components to match new condenser unit and air handler. Work includes all required services for delivery and installation of the new units, as well as removal and replacement of the existing HVAC Systems. New units will be

Energy Star Certified. All units will have factory installed corrosion coatings. All exterior electrical piping shall be rigid galvanized piping to seal tight flexible conduit. Insulate all copper piping to industry standards. Contractor is required to include any electrical system changes, and integrate operations with existing DDC. Existing DDC is Siemens Talon controlled system using Siemens products on a Niagara AX Framework. Contractor shall work with NWS 3rd party commissioning and TAB agent. Contractor shall submit 90% drawings and phasing plan for review and replacement. Contractor shall minimize down time of HVAC. This is turn-key effort within the scope of this contract.

Task 2 - Replace HVAC Split System ACU/AHU #3 (Administrative Area)

Replace Split DX Refrigerant Systems – Air Cooled, Air Conditioning Unit 7.5-ton New units will be 7.5-ton Carrier Units or equivalent to. New units will have two stage compressors using a new line set accordance with the design to the air handler. Each compressor will be commanded stage 1 and stage 2. New Units will have matching ACU /AHU and will have intertwined Evaporator Coils. New units shall, use R410A refrigerant, include low ambient kits, and hail guards for the condensing units Replace refrigerant set lines and components to match new condenser unit and air handler. Air Handler shall have existing evaporator coil and expansion valves replaced with R410A compatible coils and valves. Work includes all required services for delivery and installation of the new unit, as well as removal and replacement of the existing HVAC Systems. New unit shall be Energy Star Certified. All units shall have factory installed corrosion coatings. All exterior electrical piping shall be rigid galvanized piping to sealtight flexible conduit. Insulate all copper piping to industry standards. Contractor is required to include any electrical system changes, and integrate operations with existing DDC. Existing

DDC is Siemens Talon controlled system using Siemens products on a Niagara AX Framework.

Contractor shall work with NWS 3rd party commissioning and TAB agent. Contractor shall submit 90% drawings and phasing plan for review and replacement. Contractor shall minimize down time of HVAC. This is turn-key effort within the scope of this contract.

Task 3 – Miscellaneous HVAC Repairs

Replace AHU-3 outside air damper, associated duct, tee sections and insulation. Retain actuator for re-installation. Install new duct and insulate matching existing. Test for proper operation.

(For reference only see attached drawing detail 1)

Remove and replace existing exterior louver screens and frames. Material shall be suited for coastal environments. (For reference only see attached drawing detail 2 & 3)

Point of Contacts:

Primary:

Facility Engineering Technician (FET):

Jorge Negrete, Facilities Engineering Technician, 830-401-2055 jorge.negrete@noaa.gov

Secondary:

Rich Martinez, Electronic System Analyst (ESA), 956-504-1432, ext. 260 rich.martinez@noaa.gov

Security:

The contractor(s) will be required to sign in each morning at the front reception area and sign out each evening.

*** The C & A requirements of clause 73 does apply and a Security Accreditation Package is required. ***

Place of Performance:

National Weather Service Forecast Office

426 Pinson Drive

Corpus Christi, TX 78406

Period of Performance:

Provide a fully functional and operational system 120 days from contract award date.

Project Warranty:

Contractor shall provide a written warranty for the installed system for a period of (1) one for year parts and (1) one year for labor from the date of acceptance.

STANDARD CLAUSES

A. Compliance.

The Contractor shall comply with all local, state, and Federal environmental, health, and safety regulations while conducting this work. In addition, the Contractor shall ensure that all work mailto:jorge.negrete@noaa.gov complies the applicable, current codes and be responsible for all licenses, permits and fees required to complete this project. Typical codes are referenced here:

• Occupational Safety & Health Standards (OHSA) Safety Requirements

• Uniform Building Code (UBC)

• Uniform Facilities Criteria (UFC)

• American National Standards Institute (ANSI)

• American Society of Testing & Materials (ASTM)

• American Society of Heating, Refrigerating, and Air-conditioning Engineers (ASHRAE)

• Sheet Metal & Air Conditioning Contractor’s Association (SMANCA)

• Applicable local, states, and federal codes and standards

• Energy Star Certification Program

B. Disposal.

The Contractor will be required to properly remove and dispose of all waste material in an environmentally friendly manor.

C. Guidelines.

The Project shall follow the guidelines stated in the Statement of Work, site diagrams, blueprint, and any contractor provided quoted documents. All modifications must be submitted and approved by the Contracting Officer.

D. Hours of Operation.

Work shall be performed between 7:00am & 5:00pm Central time Monday thru Friday unless otherwise approved by the COR. Contractor agrees to observe all Federal Holidays, and any other day off work designated by Federal Statute, Executive Order, or Presidential

Proclamation:

New Year’s Day, Labor Day, Columbus Day, Veteran's Day, Thanksgiving, Christmas, Memorial Day, Presidents Day, Independence Day & Martin Luther King Day.

E. Facility Access.

A Project sign in sheet shall be completed each day for all contractors, contractor employees and sub-contractors on site.

F. Government Contact.

The Contracting Officer Representative (COR) will serve as the Government’s point of contact for all submissions.

G. Documents.

The Government does not warrant that any documents provided as attachments to be free from discrepancies, ambiguities, errors, omissions, or changing conditions. It is the responsibility of the Contractor to confirm existing conditions and resolve discrepancies between documents.

H. Project Duration

Project shall be completed within 120 days of notice to proceed.

I. Davis Bacon Act.

The Contractor shall comply with the current wages of the Davis- Bacon Act.

SAFETY AND EMERGENCY PLAN:

A. The Contractor shall observe and institute all applicable OSHA safety requirements and procedures to prevent accidents and injuries to both Contractor and Government employees including 40 CFR 1926 Subpart M for fall protection requirements.

B. The Contractor shall designate one person as Safety Coordinator for purposes of communication between the Contractor and the National Weather Service COR Primary Contact Jorge Negrete at

830-401-2055.

C. Contractor shall provide a Safety Plan and Procedure to protect employees from being injured while on the job site. Submit plan to the Contracting Officer for review and approval.

D. Contractor shall provide an Emergency Plan and Procedure to provide immediate care for an employee injured while on the job site. Submit plan to the Contracting Officer for review and approval.

GOVERNMENT PROVIDED MATERIALS AND/OR SERVICES

A. EXCLUSIONS:

Unless otherwise indicated elsewhere in this SOW, the Government will provide no data, materials, equipment and/or services to the Contractor. Any and all research required to fulfill the

SOW described herein, shall be the responsibility of the Contractor. The Government retains the right to request the Contractor to acquire additional information on behalf of the Government.

B. WARRANTY:

The Government does not warrant that any documents provided as attachments to be free from discrepancies, ambiguities, errors, omissions, or changing conditions. It is the responsibility of the Contractor to confirm existing conditions and resolve discrepancies between documents.

C. SUBMITTALS:

Shall be sent to COR:

Jorge Negrete

2090 Airport Rd.

New Braunfels, TX 78130 jorge.negrete@noaa.gov

***All submittals shall become the property of the U.S. Government***

END OF STATEMENT OF WORK

mailto:jorge.negrete@noaa.gov

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