NRMAH0002301202 Specifications Drawing 07052023.pdf

Gen 1 High Latitude Buoy Tower

Gen 1 High Latitude Buoy Well Lid

Gen 1 High Latitude Bridle

Gen 1 FLEX Electronics Buoy Electronics

Gen 1 High Latitude Buoy (see this drawing package)

Gen 1 High Latitude Buoy Rubber Bumper

Gen 1 High Latitude Buoy Cable Pass Thru

DRAWING VIEW REVISIONS :

ENGINEER: NLS DATE: 02/09A.

DESCRIPTION: Modify well for 2nd Cable Pass Thru for Increased sensor loading.

{High Latitude}{Gen 1 Buoy}{Tower Isolation}{0}.SLDDRW

Gen 1 High Latitude Buoy Well (see this drawing package)

3" sch 40 PVC thru pipe For cables

Gen 1 IPS Mount

Gen 1 High Latitude Ti Rubber Bumper Mnt.

Gen 1 High Latitude Buoy Well Cable Pass Thrus

Vendor Must adhere to all dimensions and to the specified quality of construction.

No Substitution of specified materials will be accepted, unless reviewed and approved by NOAA engineers.

Rain Proof Rubber Well Lid Latch Mnt. (x4) (see this drawing package and {High Latitude}{Gen 1 Buoy Well}{Rubber Lid Clamp Ti Latch Brkt}{0}.SLDDRW)

Cable pipe top flange pCO2 Floating EQ 6" sch. 40 PVC thru PipeGen 1 High Latitude

Buoy Metal Works

GEN 1 HIGH LATITUDE BUOY ASSEMBLY:

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.5

.XX 0.2

.XXX 0.02

DO NOT SCALE DRAWING 1

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: Buoy Assembly

PROJECT:

Gen 1 High Latitude BuoySIZE: B03/06

XX

GEN 1 HIGH LATITUDE BUOY ASSEMBLY:

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 {High Latitude}{Gen 1 Buoy}{Buoy}{0} See This DWG Package 1 2 {High Latitude}{Gen 1 Buoy}{Buoy Metal

Works Main Assembly}{0} {High Latitude}{Gen 1 Buoy}{Buoy Metal

Works}{X}.SLDDRW 1

3 {High Latitude}{Gen 1 Buoy}{ Buoy Rubber Bumper}{0} See This DWG Package 1

4 {High Latitude}{Gen 1 Buoy}{ Buoy Rubber Bumper Mnt}{0}

{High Latitude}{Gen 1 Buoy}{ Buoy Rubber Bumper Mnt}{X}.SLDDRW 13

5 {High Latitude}{Gen 1 Buoy}{ Buoy IPS Mount}{0}

{High Latitude}{Gen 1 Buoy}{ Buoy IPS Mount}{X}.SLDDRW 1

6 {High Latitude}{Gen 1 Buoy}{pCO2 Floating EQ Pipe}{0} See This DWG Package 1

{pCO2}{HLB Buoy}{Floating EQ Mount Main Assembly}{1} 1

{pCO2}{Equilibrator}{90Cu_10Ni EQ Assembly}{0}

See: {pCO2}{Equilibrator}{90Cu_10Ni Equilibrator}{X}.SLDDRW (HOT Config) 1

{pCO2}{Equilibrator}{90Cu_10Ni Pvc Pipe}{0} PVC Pipe 1

000264 EQ 90-10 Cu-Ni Machined Union 1

{pCO2}{Equilibrator}{90Cu_10Ni Copper Pipe}{0} 90Cu_10Ni Copper Pipe 1

{pCO2}{Equilibrator}{90Cu_10Ni Copper Pipe}{0} 90Cu_10Ni Copper Pipe 1

{pCO2}{Equilibrator}{90Cu_10Ni PVC FPT Fitting}{0} Fitting , Straight Adapter w/collar NPT 1

{pCO2}{Equilibrator}{Floating EQ Mount}{1} EQ Mounting Flange 1

{pCO2}{ATLAS Buoy}{Floating EQ Mount Rail}{0} Floating EQ Mount Rail 2

{pCO2}{ATLAS Buoy}{Floating EQ Mount Upper Rail Support}{0} Upper Rail Support 1

{pCO2}{ATLAS Buoy}{Floating EQ Mount Rail Lower Support}{0} Floating EQ Mount Rail Lower Support 1

{pCO2}{ATLAS Buoy}{Floating EQ Mount Lower Rail Support Rubber}{1} Floating EQ Mount Lower Rail Support Rubber 1

{pCO2}{ATLAS Buoy}{Floating EQ Mount Buoy Attachment}{0} Floating EQ Mount Buoy Attachment 1

{pCO2}{ATLAS Buoy}{Floating EQ Mount Coiled Hose}{0} Floating EQ Mount Coiled Hose 1

{pCO2}{ATLAS Buoy}{Floating EQ Mount Standoff Pipe}{0} Floating EQ Mount Standoff Pipe 1

MMC# 30295T12 MMC# 30295T120 1

{pCO2}{ATLAS Buoy}{Floating EQ Mount Foam Rubber Float Stop}{0} Floating EQ Mount Foam Rubber Float Stop 4

{pCO2}{ATLAS Buoy}{Floating EQ Mount Anti-Fouling Pipe}{0} Floating EQ Mount Anti-Fouling Pipe 1

{pCO2}{HLB Buoy}{Floating EQ Foam Float}{0} Floatinfg EQ Foam Float 1

{pCO2}{ATLAS Buoy}{Floating EQ Mount AntiJam Stop}{0}

MMC#5034K16) x 1.5" L secured with Band-it JS4029 hose clamp (MMC# 5423K54) 2

{pCO2}{Equilibrator}{ATLAS Floating EQ Mount EQ Mount}{0} 1

7 {High Latitude}{Gen 1 Buoy}{Well Main Assembly}{1} See This DWG Package 1

8 {High Latitude}{Gen 1 Buoy}{Allthread_Socket}{0} See This DWG Package 1

9 {High Latitude}{Gen 1 Buoy}{Rubber Latch Well Mnt}{0} {pCO2}{Buoys}{Rubber Latch Brkt}{X}.SLDDRW 4

10 {High Latitude}{Gen 1 Buoy}{Battery Carriage}{2}

{High Latitude}{Gen 1 Buoy}{Well Carriage Assembly}{X}.SLDDRW 1

{High Latitude}{Gen 1 Buoy}{Battery Pack}{4} 6

{High Latitude}{Gen 1 Buoy}{Battery Case Foam}{0} Battery Case 3/8" Compression Foam 6

{High Latitude}{Gen 1 Buoy}{Battery Cells}{0} Battery Pack 1

{High Latitude}{Gen 1 Buoy}{Battery Cell}{0} Battery Cell 14

{High Latitude}{Gen 1 Buoy}{Battery Case Small Plug}{0} Battery Case Small Plug 1

{High Latitude}{Gen 1 Buoy}{Battery Pack Top Cap}{1}

See: {High Latitude}{Gen 1 Buoy}{Battery Pack Top Cap}{X} 1

{High Latitude}{Gen 1 Buoy}{Battery Case Top Cap A}{1} Battery Case Top Cap A 1

{High Latitude}{Gen 1 Buoy}{Battery Case Top Cap B}{1} Battery Case Top Cap B 1

1327A13 Handle, Folding Pull 4" wide 1

1986K5 Spring, Compression 1"lg 4

65035K48 Knob, Two Arm 3/8-16 x 1.5" lg 1

{High Latitude}{Gen 1 Buoy}{Battery Case Top O-ring 2-431}{0} O-Ring 2-431 Buna N O-ring 1

92174A663 Nut, Hex Thin 3/8-24 2

{High Latitude}{Gen 1 Buoy}{Battery Case Pin Block}{1} Battery Case Pin Block 3

{High Latitude}{Gen 1 Buoy}{Battery Case Pin}{0} Retractable Spring Holder 3

91525A141 Washer, Flat 3/8" ID x 1.25" OD 1

90107A031 Washer, Flat Oversized 3/8" ID x .875"OD 7

92147A031 Washer, Split Lock 3/8" 1

{High Latitude}{Gen 1 Buoy}{Battery Case Foam B}{0} Battery Case Foam 1

{High Latitude}{Gen 1 Buoy}{Battery Fiberglass Case}{3} Battery Fiberglass Case 1

11 {{High Latitude}{Gen 1 Buoy}{Buoy Well Cable Pass Thru Pipe}{0} See This DWG Package 1

{High Latitude}{Gen 1 Buoy}{Well Connector Face Plate Attachment Stopper Washer}{0}

Washer, Flat 5/16" Oversized .875" OD 1

13 {High Latitude}{Gen 1 Buoy}{Allthread}{0} See This DWG Package 1

000102 O2 Sensor Block w/ Sensiron SHT35 1

14 {High Latitude}{Gen 1 Buoy}{Electronics Box Main Assembly}{0}

See:{High Latitude}{Gen 1 Buoy}{Electronics Frame}{X}.SLDDRW 1

15 {High Latitude}{Gen 1 Buoy}{FLEX Electronics Box}{0}

FLEX Electronics Box (Stahlin Box #

CL1109HW) 2

{High Latitude}{Gen 1 Buoy}{Well Connector Face Plate Attachment Stopper Washer}{0}

Washer, Flat 5/16" Oversized .875" OD 1

{High Latitude}{Gen 1 Buoy}{Well Connector Face Plate A}{2} Well Connector Face Plate A 1

{High Latitude}{Gen 1 Buoy}{Well Connector Face Plate Bat Seal}{0} 1

{High Latitude}{Gen 1 Buoy}{Well Connector Face Plate Bat Seal A}{0} Well Connector Face Plate Battery Seal A 1

{High Latitude}{Gen 1 Buoy}{Well Connector Face Plate Bat Seal Tube}{0} Well Connector Face Plate Bat Seal Tube 1

{High Latitude}{Gen 1 Buoy}{Well Connector Face Plate Bat Seal B}{0} Well Connector Face Plate Bat Seal B 1

91075A447 Standoff, Hex 6-32 x 1.25" lg 3

91650A480 Retainging Ring, Spiral HD 1

17 {High Latitude}{Gen 1 Buoy}{Lid Main Assembly}{0}.SLDPRT {High Latitude}{Gen 1 Buoy}{Lid}{X}.slddrw 1

18 {High Latitude}{Gen 1 Buoy}{Hydrogen Getter Box Assembly}{0}

{High Latitude}{Gen 1 Buoy}{Hydrogen Getter Box}{X}.SLDDRW 1

19 {High Latitude}{Gen 1 Buoy}{ Buoy Cable Pipe Strain Relief}{0} See This DWG Package 2

{High Latitude}{Gen 1 Buoy}{Bridle}{2} 1

{High Latitude}{Gen 1 Buoy}{Bridle Frame}{2} Bridle Frame 1

{High Latitude}{Gen 1 Buoy}{Bridle Base Plate}{0} Bridle Base Plate 1

{High Latitude}{Gen 1 Buoy}{Bridle Frame Tube}{0} Bridle Frame Support Tube 4

{High Latitude}{Gen 1 Buoy}{Bridle Base Gusset}{0} Bridle Base Gusset 3

{High Latitude}{Gen 1 Buoy}{Bridle Base Cable Gusset}{0} Bridle Base Gusset for Cable 1

{High Latitude}{Gen 1 Buoy}{Bridle Mounting Plate}{0} Bridle Mounting Plate 4

{High Latitude}{Gen 1 Buoy}{Bridle Frame Cross Tube}{0} Bridle Frame Cross Tube 4

{High Latitude}{Gen 1 Buoy}{Bridle Gusset}{0} Bridle Frame Gusset 8

{High Latitude}{Gen 1 Buoy}{BridleWeight Bar}{0} Bridle Weight Bar 1

{High Latitude}{Gen 1 Buoy}{Bridle Cable Pipe}{0} Bridle Cable Pipe 1

{High Latitude}{Gen 1 Buoy}{Upper Bridle Cable Clamp}{1} 1

{High Latitude}{Gen 1 Buoy}{Upper Bridle Cable Clamp 1}{0} Upper Bridle Cable Clamp 1 1

{High Latitude}{Gen 1 Buoy}{Upper Bridle Cable Clamp Stud}{0} Upper Bridle Cable Clamp Stud 3

{High Latitude}{Gen 1 Buoy}{Upper Bridle Cable Clamp Gusset}{0} Upper Bridle Cable Clamp Gusset 2

{High Latitude}{Gen 1 Buoy}{Lower Bridle Cable Clamp}{0} 1

{High Latitude}{Gen 1 Buoy}{Lower Bridle Cable Clamp Foot}{0} Lower Bridle Cable Clamp Foot 2

{High Latitude}{Gen 1 Buoy}{Lower Bridle Cable Clamp 1}{0} Lower Bridle Cable Clamp 1 1

{High Latitude}{Gen 1 Buoy}{Lower Bridle Cable Clamp 2}{0} Lower Bridle Cable Clamp 2 1

{High Latitude}{Gen 1 Buoy}{Lower Bridle Cable Clamp Threaded Stud}{0} Lower Bridle Cable Clamp Stud 4

{High Latitude}{Gen 1 Buoy}{Bridle SBE37 Bridle Mount}{0} 2

{High Latitude}{Gen 1 Buoy}{Bridle SBE37 Bridle Mount}{0} SBE37 Bridle Mount 1

{High Latitude}{Gen 1 Buoy}{Upper Bridle Cable Clamp Stud}{0} Upper Bridle Cable Clamp Stud 2

{High Latitude}{Gen 1 Buoy}{Bridle SBE37 Bridle Mount B}{0} 2

{High Latitude}{Gen 1 Buoy}{Bridle SBE37 Bridle Mount B}{0} SBE37 Bridle Mount B 1

{High Latitude}{Gen 1 Buoy}{Upper Bridle Cable Clamp Stud}{0} Upper Bridle Cable Clamp Stud 2

{High Latitude}{Gen 1 Buoy}{Bridle GTD Brkt}{0} Bridle GTD Brkt 2

{High Latitude}{Gen 1 Buoy}{Bridle Micarta Plate}{0} Bridle Isolator Plate 1

{High Latitude}{Gen 1 Buoy}{Bridle Connector Isolator Washer}{0} Isolation Washer 4

{High Latitude}{Gen 1 Buoy}{BridleConnector Bolt}{0} 3/4"-10 UNC x 4" SS Bolt 4

{High Latitude}{Gen 1 Buoy}{Bridle Connector Washer}{0} Washer 9

{High Latitude}{Gen 1 Buoy}{Bridle Connector Nut}{0} 3/4"-10 UNC SS Nut 4

{High Latitude}{Gen 1 Buoy}{Bridle Weight Bolt}{0} 3/4"-10 UNC x 1.5" Bolt 1

{High Latitude}{Gen 1 Buoy}{Bridle Load Cell}{0}

See: {High Latitude}{Gen 1 Buoy}{Bridle Load Cell}{0}.SLDDRW 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Upper Bearing Housing}{1} Bridle Loadcell Upper Bearing Housing 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Bearing Carrier}{0} Bridle Bearing Carrier 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Bearing}{0} Bridle Bearing Isolator 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Shaft Retainer}{0} Bridle Loadcell Shaft Retainer 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Clevis}{0} Bridle Loadcell Clevis 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Upper Housing Plate}{0} Bridle Loadcell Upper Housing Plate 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Lower Housing}{0} Bridle Lower Housing 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Bottom Plate}{0} Bridle Loadcell Bottom Plate 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Grease Zerk}{0}

1/8" PFT Stainless Steel Grease Zerk

MMC#1293K11 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Top Plate}{0} Bridle Loadcell Top Plate 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Shaft Seal TCM Part 52X68X8TC}{0} TCM Seal 52X68X8TC 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Keller PA-7LD_20bar Pressure Sensor}{0}

Keller PA-7LD 20 bar I^2C 1

MMC# 91580A171 Retaining Ring, Internal .665" OD 1

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Standoff}{0} Bridle Loadcell Standoff 4

1.25in_Shackle Shackle, 1.25" Safety Pinned 1

MMC#92186A880 Screw, Hex 3/4-10 x 11" lg 4

MMC# 90715A036 Nut, Hex Nyloc 3/4-10 4

MMC# 93852A108 Washer, Flat 3/4" Oversize 2" OD 4

MMC# 98164A139 Screw, Button Head 8-32 x .75" lg 6

MMC# 92147A425 Washer, Split lock #8 6

MMC# 90107A010 Washer, Flat #8 6

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell Upper Housing Bolt Isolator}{0} 1/4" Isolator, MMC# 92186A548 6

MMC# 92147A029 Washer, Split Lock 1/4" 6

MMC# 91525A118 Washer, Flat 1/4" ID x .562" OD 6

MMC# 92186A550 Screw, Hex 1/4-20 x 2" OL x 3/4" thrd 6

{High Latitude}{Gen 1 Buoy}{Bridle Loadcell MCBHRA4M}{0} Subconn MCBHRA4M Brass 1

{High Latitude}{Gen 1 Buoy}{Bridle Connector Isolator Washer}{0} Isolation Washer 4

{DART-3}{Terminator}{Keller Pressure Sensor Board Dummy}{0} PMEL Keller Pressure Sensor Board 1

MMC# 48805K149 Fitting, Plug 1/16" NPT 2

MMC# 48805K94 Fitting, Plug 1/8" NPT 1

{High Latitude}{Gen 1 Buoy}{Bridle Lead Weight}{0} Bridle Bridle Lead Weight 1

{High Latitude}{Gen 1 Buoy}{Bridle SBE37 Instrument Bridle Assembly}{0} 2

{High Latitude}{Gen 1 Buoy}{Bridle SBE37 Instrument Blank}{0} 1

{High Latitude}{Gen 1 Buoy}{Bridle SBE37 Instrument Bridle Clamp}{0} 1

{High Latitude}{Gen 1 Buoy}{Bridle SBE37 Instrument Bridle Clamp}{0} 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Mounting Can}{0}

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Mounting Can Frame}{0}

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Can Bottom Flange}{0}

Sentinel ADCP Can Bottom Flange 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Can Wall}{0} Can Wall 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Can Top Flange}{0}

Sentinel ADCP Can Upper Flange 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Can Middle Flange}{0}

Sentinel ADCP Can Middle Flange 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Bottom Compression Foam}{0}

Sentinel ADCP Bottom Compression Foam 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Can Baffle Insert}{0}

Sentinal RDI Sentinel ADCP 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Support Plate}{0}

Sentinel ADCP Support Plate 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - D-2 Foam Baffle}{0}

Sentinel ADCP - D-2 Foam Baffle 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Bottom Baffle Foam}{0}

Sentinel ADCP Baffle Foam 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Backing Plate}{1}

Sentinel ADCP Backing Plate 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Baffle Spacer}{0}

Sentinel ADCP Baffle Spacer 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Top Compression Foam}{0}

Sentinel ADCP Top Compression Foam 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Mounting Lid}{0}

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Cable Tie}{0} Sentinel ADCP Cable Tie 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Can Lid}{2} Sentinel ADCP Can Lid 1

{High Latitude}{Gen 1 Buoy}{Bridle}{Sentinel ADCP - Mounting Yoke}{1}

Sentinel ADCP Mounting Yoke 1

{High Latitude}{Gen 1 Buoy}{Bridle GTD Assembly}{0} 1

{High Latitude}{Gen 1 Buoy}{Bridle GTD_HGTD Dummy}{0} 1

{pCO2}{Buoy pH-SBE16 Mount}{SeaFET Mounting Brkt}{0} Buoy pH-SBE16 Mount 2

{High Latitude}{Gen 1 Buoy}{7.5' Tower}{2} 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower}{1} 7.5' Tower 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Foot}{0} 7.5' Tower Foot 3

{High Latitude}{Gen 1 Buoy}{7.5' Tower Gusset}{0} 7.5' Tower Gusset 7

{High Latitude}{Gen 1 Buoy}{7.5' Tower Cable Way}{0} 7.5' Tower Cable Way 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Cable Way}{0} 7.5' Tower Cable Way 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Ring Gusset}{0} 7.5' Tower Ring Gusset 4

{High Latitude}{Gen 1 Buoy}{7.5' Tower Instrument Pad}{0} 7.5' Tower Instrument Pad 3

{High Latitude}{Gen 1 Buoy}{7.5' Tower Gusset 2}{0} 7.5' Tower Gusset 2 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Gusset 3}{0} 7.5' Tower Gusset 3 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Gusset 4}{0} 7.5' Tower Gusset 4 5

{High Latitude}{Gen 1 Buoy}{7.5' Tower Gusset 5}{0} 7.5' Tower Gusset 5 10

{High Latitude}{Gen 1 Buoy}{7.5' Tower Gusset 6}{0} 7.5' Tower Gusset 6 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Step}{0} 7.5' Tower Step 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Bar}{0} 7.5' Tower Bar 2

{High Latitude}{Gen 1 Buoy}{7.5' Tower Cable Way Shelf Gusset}{0} 7.5' Tower Cable Way Shelf Gusset 3

{High Latitude}{Gen 1 Buoy}{7.5' Tower Shelf Gusset}{0} 7.5' Tower Shelf Gusset 10

{High Latitude}{Gen 1 Buoy}{7.5' Tower Handle}{0} 7.5' Tower Handle 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Lower Gusset}{0}SLDPRT 7.5' Tower Lower Gusset 2

{High Latitude}{Gen 1 Buoy}{7.5' Tower Upper Gusset}{0} 7.5' Tower Upper Gusset 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Cross Brace}{0} 7.5' Tower Cross Brace 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Blipper Radar Reflector}{0} 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Blipper Radar Reflector}{0} 7.5' Tower Blipper Radar Reflector 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Blipper Radar Reflector Brkt}{0} 7.5' Tower Blipper Radar Reflector Brkt 2

{High Latitude}{Gen 1 Buoy}{7.5' Tower Blipper Radar Reflector Brkt Weld Guide}{0}

7.5' Tower Blipper Radar Reflector Brkt Weld Guide 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Top Shelf}{2} 7.5' Tower Top Shelf 1

ATLAS-humidity_main-00-00-w 3

{High Latitude}{Gen 1 Buoy}{7.5' Tower Shelf #2}{1} 7.5' Tower Shelf #2 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Barometer}{1} 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Barometer Water Trap}{0} 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Barometer Water Trap Base}{0} 7.5' Tower Barometer Water Trap Base 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Barometer Water Trap Stand Pipe}{0} 7.5' Tower Barometer Water Trap Stand Pipe 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Barometer Water Trap Cover}{0} 7.5' Tower Barometer Water Trap Cover 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Barometer Water Trap Filter}{0} 7.5' Tower Barometer Water Trap Filter 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Barometer Case Mount}{0} 7.5' Tower Barometer Case Mount 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Barometer Case}{1} See This DWG Package 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Barometer End Cap}{1} 7.5' Tower Barometer End Cap 1

DPS 812B-TA-A2-CC-HO-PF DPS 812B-TA-A2-CC-HO-PF 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower}{Electronics Endcap}{0} 7.5 Tower Electronics Endcap 1

{ATLAS}{ATRH}{ATRH watertight housing}{PCB}{1}

PMEL Hydroclip Rev 4.12 Board- See Supporting Documentation 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower FLEX Test Bar}{0} 7.5' Tower FLEX Test Bar 6

{High Latitude}{Gen 1 Buoy}{7.5' FLEX Test Tower Instrument Pad}{0} 7.5' FLEX Test Tower Instrument Pad 2

Radiation 2 epplymount 2 pCO2 Iridium Can Assm 1

{High Latitude}{Gen 1 Buoy}{Beacon Mount Tab}{0} Beacon Mount Tab 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower pCO2 Tube Support}{0} 7.5' Tower pCO2 Tube Support 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower RF Mount}{0} 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Light Pad}{0} 7.5' Tower Light Pad 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Carmanah Light}{0} 7.5' Tower Carmanah Light 1

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Main}{0} 1

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Isolator}{1} Mast Base Isolator 1

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Bolt}{0} Mast Base Bolt 2

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Bolt Spring}{0} Spring 2

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Bolt Isolator}{0} Mast Base Bolt Isolator 4

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Bolt Washer}{0} Flat Washer 4

{ATLAS}{Tower}{Mast Base Bolt Lock Washer}{0} 4

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Bolt Nut}{0} Nut 4

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Main}{0} 4

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Isolator}{1} Mast Base Isolator 1

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Bolt}{0} Mast Base Bolt 2

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Bolt Spring}{0} Spring 2

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Bolt Isolator}{0} Mast Base Bolt Isolator 4

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Bolt Washer}{0} Flat Washer 4

{ATLAS}{Tower}{Mast Base Bolt Lock Washer}{0} 4

{ATLAS}{ATLAS Tower Big Leg}{Mast Base Bolt Nut}{0} Nut 4

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Tower Gill Windsensor Mast}{2}

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Tower Gill Windsensor Mast SCH 80}{0}

Gill Wind Sensor Mast Sch 80 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower Gill Wind Sensor Mast Flange}{0} Gill Wind Sensor Mast Flange 1

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Tower Gill Windsensor Mast Pin}{0}

Gill Wnd Sensor Mast Pin 1

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Tower Gill Windsensor Mast Bottom}{0}

Gill Wnd Sensor Mast Bottom 1

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Tower Gill Windsensor Mast Top}{1}

Gill Wind Sensor Mast op 1

{ATLAS}{TFLEX}{Tower Gill Windsensor Mast}{1} 1

{ENGR}{Gill Wind Sensor Housing}{Main Housing Assembly DUMMY}{2} 1

{ENGR}{Vaisala Wind Sensor Housing}{Mounting Dummy}{1} 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount}{0} 2

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle B}{0} See This DWG Package 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle B}{0} 7.5' Tower TEFLEX Mount Saddle B 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle Bushing}{0} 7.5' Tower TFLEX Mount Saddle Bushing 4

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle Hinge}{0} 7.5' Tower TEFLEX Mount Saddle Hinge 2

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle Tab}{0} 7.5' Tower TEFLEX Mount Saddle Tab 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle Pipe}{0} 7.5' Tower TEFLEX Mount Pipe 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle A}{0} See This DWG Package 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle A}{0} 7.5' Tower TEFLEX Mount Saddle A 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle Bushing}{0} 7.5' Tower TFLEX Mount Saddle Bushing 2

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle Hinge}{0} 7.5' Tower TEFLEX Mount Saddle Hinge 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle Tab}{0} 7.5' Tower TEFLEX Mount Saddle Tab 1

{High Latitude}{Gen 1 Buoy}{7.5' Tower TFLEX Mount Saddle Rubber}{0} Adhesive Backed Rubber, 2

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Rain Gauge Mount Assembly}{0} 1

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Rain Gauge Mount DUMMY RM Young Rain Gauge}{0}

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Rain Gauge Mount}{0} 1

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Rain Gauge Mount Clamp}{0}

7.5' Instrument Rain Gauge Mount Clamp 4

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Rain Gauge Mount Clamp Tab}{0}

7.5' Instrument Rain Gauge Mount Clamp Tab 8

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Rain Gauge Mount Pipe}{0}

7.5' Tower Instrument Rain Gauge Mount Pipe 1

{HLB}{Gen 1}{7.5' Tower}{Instruments}{Rain Gauge Mount Base}{0}

7.5' Tower Instrument Rain Gauge Mount Base 1

{pCO2}{Air Block}{Battelle QD Air Block Dummy}{0} 1

{ATLAS}{TFLEX}{Gen 0}{Electronics Tube Assembly DUMMY}{1} 1

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.5

.XX 0.2

.XXX 0.02

DO NOT SCALE DRAWING 2

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: Exploded Buoy Assembly

PROJECT:

3.7 MIN

~12

~2.50 (x2)

7.75*

Lay glass all around as shown, Must be waterproof

Bottom of Buoy is:

1/4" thk glass w/ 1 layer of 24 oz. Roving, and a 30 mil Gel Coat

Lower Buoy Surface:

Tapers from 1/4" glass w/ 24 oz Roving, to 3/8" glass w/ 24 0z. Roving within 12" of the bottom and a 30 mil Gel coat

Mid Buoy Surface:

Tapers from 3/8" glass w/ 24 oz. Roving to 1/2" glass w/ 24 oz.

Roving at vertical flat and a 30 mil Gel coat

Upper Buoy Surface:

(From vertical flat to the buoy top):

1/2" glass w/ 3 layers of 24 oz. Roving and a 30 mil Gel coat

1/2" Deep Groove for Rubber Bumper (see sheet 6)

Top of Buoy is:

1/2" glass w/ 2 layers of 24 oz. Roving and a 30 mil. Gel coat w/ non-skid coating

IMPORTANT:

Buoy Must Be Waterproof

See Attached Buoy Spec. Sheets 6&7

Void filled with Urethane Foam as per attached specs.

BUOY:

Ti rubber bumper mnt.

( {High Latitude}{Gen 1 Buoy}{ Buoy

Rubber Bumper Mnt}{0}.SLDDRW)

1/8" A

A

The Buoy Metal Works is:

Overlayed w/ 3/8" of glass, all around, bottom plates to bottom of inside of buoy, w/ 2 layers of Roving

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.5

.XX 0.2

.XXX 0.02

DO NOT SCALE DRAWING 3

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: Buoy

PROJECT:

14.5

18.5

3.63 Thru top of buoy

only

45°

30° 30

~29° (x12)

Cut out hole in buoy top for buoy well diameter.

Drop in buoy well, glass to top of buoy, and then fill buoy with foam Note: Location of Buoy Well Cable Pass thru Flange

Notch buoy top and bottom (x4) for internal metal framework, fill void between fiberglass and steel with a polyurethane or polysulfide caulk. For a watertight seal.

See Attached Buoy Spec. Sheets 6&7

Glass in 3" sch. 40 PVC pipe, Thru top and bottom holes, Must be waterproof (see Cable Pipe Sheet)

Top of Buoy:

Glass In IPS Mount Top face 1.3" above buoy deck (must be water proof)

IMPORTANT:

Note location of cable well pass thru with respect to 3" PVC thru pipe in buoy

BUOY:

*** IMPORTANT: Note Orientation of Metal Framework Cross Bars (***), with respect to buoy well, and cable pass thru pipe ***

*** welded to bottom of frame***

*** welded to top of frame*** pCO2 EQ pipe

2.0

2.0

Rubber Mnt Detail

SCALE 1 : 2

Drill 7/8" hole through buoy side, centered vertically on rubber bumper groove, Glass in Ti rubber bumper mounts ({High Latitude}{Gen 1 Buoy}{ Buoy Rubber Bumper Mnt}{0}.SLDDRW) with 3/8" glass laminate with 3 layers of 24 oz. roving to inside of buoy, see ({High Latitude}{Gen 1 Buoy}{ Buoy Rubber Bumper Mnt Template}{0}.SLDDRW) for hole spacing, (x13) Must be waterproof. Radial orientation not critical

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.5

.XX 0.2

.XXX 0.02

DO NOT SCALE DRAWING 4

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: Bumper Mnts.

PROJECT:

8.8

18.5

3.63 Thru bottom side

only

Bottom of Buoy:

3" sch 40 PVC pipe glassed in thru bottom and top holes, Must be waterproofNotch buoy top and bottom (x4) for internal metal framework, fill void between fiberglass and steel with a polyurethane or polysulfide caulk. For a water proof seal.

Cable Pipe:

BUOY:

Cable pipe flange bonded (before applying gel coat) to top surface of fiberglass buoy, centered over cable thru pipe.

pCO2 EQ pipe

Approx. 42.0 Cut to fit each buoy

13°(x2)

ENGINEER: NLS DATE: 08/05A.

DESCRIPTION: Add Cable Pipe Flange to the bottom of the buoy

PROJECT:

Cable Pipe 1

SHEET

NAME:

DECIMALS

Engineering Division 7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175

NTS

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

5DO NOT SCALE DRAWING

.X 0.5

.XX 0.2

.XXX 0.02

1/16

FRACTIONS ANGLES

TOLERANCES ARE:

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE SPECIFIED

CHECKEDDRAWN

DATE

OF

SHEET:

NLS

CAD FILE:

SIZE:

SCALE:

DO NOT MANUALLY UPDATE

CAD GENERATED DRAWING, NOAA-PMEL

APPROVALS

A Gen 1 High Latitude Buoy

03/06

3.50 thru

6.5

(x4)

Drill 0.875 and Tap 0.63 for 5/16-18

Helicoil inserts On a 5.00" BCD

Chamfer edge 1/8" x 45 (Both sides) 1.0

Roughen this surface for glue joint

14.5

18.6

Cable pipe flange bonded (before applying gel coat) to top surface of fiberglass buoy, centered over cable thru pipe.

Note orientation of tapped holes in top flange to line drawn thru center of the buoy.

pCO2 EQ pipe

PART NAME: Cable Pipe Flange

Notes:

Material is: 1.0" nom thk. PVC1.

Qty Needed: 2 /Buoy2.

Smooth and deburr all sharp corners3.

and edges.

Solid model available upon request.4.

Top of Buoy:

BUOY:

ENGINEER: NLS DATE: 06/05A.

DESCRIPTION: Add chamfer

PROJECT:

Cable Pipe 2

SHEET

NAME:

DECIMALS

Engineering Division 7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175

NTS

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

6DO NOT SCALE DRAWING

.X 0.05

.XX 0.02

.XXX 0.002

1/16

FRACTIONS ANGLES

TOLERANCES ARE:

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE SPECIFIED

CHECKEDDRAWN

DATE

OF

SHEET:

NLS

CAD FILE:

SIZE:

SCALE:

DO NOT MANUALLY UPDATE

CAD GENERATED DRAWING, NOAA-PMEL

APPROVALS

A Gen 1 High Latitude Buoy

23.4

U

U

23.4

W Y

SECTION U-U

SCALE 1 : 18

6" Floating Equilabrator Pipe Glassed into buoy as shown See " EQ Pipe Parts" sheet for addtional dimensions / info**

1/2" K - J

J

K

DETAIL W

SCALE 1 : 6

6" EQ pipe Flange glassed into buoy

(Must be Waterproof) Joint is then caulked smooth

1.0

DETAIL Y

SCALE 1 : 6

6" sch. 40 PVC EQ pipe glassed into buoy (Must be Waterproof)

NOTE GLASS BUILD-UP RESTRICTIONS*

No glass build-up past this line IMPORTANT: Wrap 6" PVC Floating EQ Pipe, and straight segment of 3" PVC "h" EQ Pipe with fiberglass to prevent pipes from crushing during foam pour operations.

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.5

.XX 0.2

.XXX 0.02

DO NOT SCALE DRAWING 7

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: pCO2 Floating EQ Pipe

PROJECT:

XXNLS

43.75

48°

**6" sch. 40 PVC Female Threaded Fitting Glue to Pipe using PVC cement FPT x Soc. **

6" EQ Top Flange glued to FPT fitting using "SuperMend" epoxy putty.

**6" sch. 40 white PVC Pipe Approx. 42" in Length (cut to fit buoy)**

6" Floating EQ Pipe:

IMPORTANT: Wrap 6" PVC Floating EQ Pipe, and straight segment of 3" PVC "h" EQ Pipe with fiberglass to prevent pipes from crushing during foam pour operations.

ENGINEER: NLS DATE: 11/07A.

DESCRIPTION: Increase length of untrimmed EQ Pipe frm 36"

7.125

11.0 every 90 (x4)

Drill 0.75 and Tap 0.63 for 5/16"-18 helicoil inserts on a 9.25" BCD

Roughen for glue joint 1.0

Chamfer 0.10 x 45

Turn OD down to 7.125

1.0

6" sch. 40 PVC FPT x Soc.

Roughen for glue joint

**Glue 6" Fitting onto ends of 6" EQ Pipe with PVC Cement, Approx. length of assembled 6" EQ pipe is shown**

NOAA Provides Instrument Pipe and Fittings

PART NAME: pCO2 6" EQ PIPE TOP FLANGE

Notes:

Material is: 1.0" nom thk. PVS Plate1.

Qty Needed: 1/Assembly2.

Smooth and deburr all sharp corners3.

and edges.

Solid model available upon request.4.

Vendor Must adhere to all dimensions and to the specified quality of construction.

No Substitution of specified materials will be accepted, unless reviewed and approved by NOAA engineers.

PART NAME: pCO2 6" EQ PIPE 6" sch. 40 FPT x Soc.

Notes:

Material is: 6" sch. 40 FPT x Soc.1.

Qty Needed: 1/Assembly2.

Smooth and deburr all sharp corners3.

and edges.

Solid model available upon request.4.

Vendor Must adhere to all dimensions and to the specified quality of construction.

No Substitution of specified materials will be accepted, unless reviewed and approved by NOAA engineers.

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.1

.XX 0.02

.XXX 0.002

DO NOT SCALE DRAWING 8

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: EQ Pipe Parts

PROJECT:

XXNLS

.344 Thru on a 5.00" BCD equally spaced every 90 (x4)

6.50

2.89 Thru

**110 **

Chamfer 0.1" x 45

** For Top Strain Relief Section the Part into 2 parts as shown**

.38 Thru equally spaced every 60 (x18) timing with 0.344 holes not important

1.0

4.0 3.5

2.5

1.5

Break Edge

2.5" sch. 40 PVC Pipe glued to base

Chamfer 0.1" x 45

PART NAME: Cable Pipe Strain Relief

Notes:

Material is: 6.5" x6.5" x 1" nom thk. PVC Plate, 1.

and 2.5" sch. 40 PVC Pipe x 4.0" Qty Needed: 2 / Buoy2.

Smooth and deburr all sharp corners3.

and edges.

Solid model available upon request.4.

BUOY CABLE PIPE STRAIN RELIEF:

PROJECT:

Cable Pipe Strain Relief

SHEET

NAME:

DECIMALS

Engineering Division 7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175

NTS

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

9DO NOT SCALE DRAWING

.X 0.05

.XX 0.02

.XXX 0.002

1/16

FRACTIONS ANGLES

TOLERANCES ARE:

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE SPECIFIED

CHECKEDDRAWN

DATE

OF

SHEET:

NLS

CAD FILE:

SIZE:

SCALE:

DO NOT MANUALLY UPDATE

CAD GENERATED DRAWING, NOAA-PMEL

APPROVALS

A Gen 1 High Latitude Buoy

.5 Thru spaced every ~24.75" from hole #1 (x13)

Hole #1

~2.5

(trim to fit) Approx. 308

1.5 Thru Outer "D" Layer only

spaced every ~24.75" from hole #2 (x13)

Hole #2

~3.0

~4.0

~3.8

Hole #2

Hole #1

BUOY:

Notes:

Material is: M4 D Shape black rubber fender1.

R-H Industries DWG No: 701549 (4-1/8" base x 3-3/4" tall x 7/8" wall) From: International Belt & Rubber Supply, Inc.

PROJECT:

Rubber Bumper

SHEET

NAME:

DECIMALS

Engineering Division 7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175

NTS

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

10DO NOT SCALE DRAWING

.X 0.5

.XX 0.2

.XXX 0.02

1/16

FRACTIONS ANGLES

TOLERANCES ARE:

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE SPECIFIED

CHECKEDDRAWN

DATE

OF

SHEET:

NLS

CAD FILE:

SIZE:

SCALE:

DO NOT MANUALLY UPDATE

CAD GENERATED DRAWING, NOAA-PMEL

APPROVALS

A Gen 1 High Latitude Buoy

Min ID 32.38 Well Flange

Well Flange OD 37

32.88 Well ID

18.13 (typ)

25.50 (typ)

15°

30°

13.9 (typ)

90°

90° (typ)

0.5 Holes(x12)

Drill holes using the " Well Lid Hole Guide" ({High Latitude}{Gen 1 Buoy}{Fiberglass Well Assembly Jig}{0}.SLDDRW) Center guide on Top Flange(use smaller guide diameter) align larger notches in guide, with notches in top flange (x2), clamp in place, and center punch. Then Drill 0.5" holes.

Glue in delrin Top Flange inserts in from bottom of top flange into holes using 5200 sealant

GEL COAT SEALING SURFACE

Electronics Box mounting Tabs Glassed into well wall as shown.

Use: Fiberglass Well Electronics Mnt Placement Jig Note: Orientation of tabs with repect to the cable pass thru flange.

Cut slots in Well Flange as Shown (see detail view J) (x4 typ) every 90

Top Well View:

Use NOAA Approved Well Molds:

See:

{High Latitude}{Gen 1 Buoy}{Fiberglass Well Assembly Jig}{0}.SLDDRW

BUOY WELL:

See Attached Buoy Spec. Sheets, for fiberglass specs.

Inside Surface of Well, is Mold Surface

GEL COAT ALL

INSIDE SURFACES

OF WELL

Lay up glass over tabs as shown. (x4)

NDBC type Fiberglass Blocking (120 Apart) Circular Well:

3/8" THICK GLASS

32.88" ID

Well must be watertight (see next sheet)

Rubber Well Tab Mount Centered under square slot in well flange (x4) 3/8" from bottom of top flange, glued to well wall.

{High Latitude}{Gen 1 Buoy}{Rubber Lid Clamp Ti Latch Brkt}{0}.SLDDRW

1.0 (typ)

1.0 (typ)

DETAIL A

SCALE 2 : 5

ENGINEER: BJP DATE: 06/07A.

DESCRIPTION: Modified to Round Well w/ carriage mounting rails.

ENGINEER: BJP DATE: 12/07B.

DESCRIPTION: Modified to Round Well w/ NDBC mounting rails.

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.05

.XX 0.05

.XXX 0.02

DO NOT SCALE DRAWING 11

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: Buoy Well 1

PROJECT:

59.80

L

L

GEL COAT ALL

INSIDE SURFACES

OF WELL

Cable Pass Thru Flange:

Glassed into circular well wall as shown. (see Detail "C") Must be watertight (x2)

1/16" A - B - C TYP (x6)

1/16" A - D TYP (x6)

1/8" D - E - F

32.88 Well ID

3/8" MIN

Well must be watertight

Circular Well wall glass thickness:

8 5/8"

Well Flange Min ID 32.38

3 1/4"

25.3

24.0 TYP

59 1/2"

60.1

45 11/16"

53 15/16"

B

C

SECTION L-L

SCALE 1 : 10

All Thread Flange:

Centered on Bottom of Hex, Glassed to bottom of well, using an alignment Jig.

Must be watertight

Inside Surface of Well, is Mold Surface

C

D

E

F

B

A

F

.19 R.19

.50

DETAIL B

SCALE 1 : 3

Well Flange:

Well Side View:

Well Flange glassed to Well, Must be watertight

DETAIL C

SCALE 1 : 2

BUOY WELL:

Lay up glass both inside, and outside buoy well as shown (must be watertight)

See Attached Buoy Spec. Sheets, for fiberglass specs.

ENGINEER: BJP DATE: 06/07A.

DESCRIPTION: Modified to Round Well w/ carriage mounting rails.

ENGINEER: BJP DATE: 12/07B.

DESCRIPTION: Modified to Round Well w/ NDBC mounting rails.

ENGINEER: NLS DATE: 02/09C.

DESCRIPTION: Add Second Cable Pass Thru.

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.05

.XX 0.05

.XXX 0.02

DO NOT SCALE DRAWING 12

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: Buoy Well 2

PROJECT:

N

N Glass rubber latch tabs to cable pass thru flange as shown

Rubber Latch:

Allegis Corp. P/N # 35M ZN (x2) .005 G

.25 MIN

Glass wall thickness

1° Draft Angle for internal thru hole*

.13

SECTION N-N

Chamfer Edge 20 x 1/8" for O-ring

IMPORTANT:

Note Direction of Draft Angle

.005

.010 G H

G

H

~ 7.0

1.19 (typ)R.38 (typ)

(x8)

.19 (typ)

~1.88 (typ)

1.19 (typ)

G extends 1.25 " from end of flange

Surface G (32 rms)

2.75

.75 (typ)

.38 (typ)

.16 Thru all (x2)

Drill #20

6.500

R16.44

4.00

4.00 (typ)

G

H

Manufacture Cable Pass Thru Flange using NOAA Approved Mold:

{High Latitude}{Gen 1 Buoy}{Cable Pass Thru Mold Tooling}{0}.SLDDRW

BUOY WELL CABLE PASS THRU FLANGE (x2):

See Attached Buoy Spec. Sheet 1, for fiberglass specs.

Internal Surface G Must be smooth (RMS of 32), concentric, and free from surface "waves" and tooling marks.

Gel Coat surface for o-ring sealing

*If possible, manufacture flange without draft, Inside surface of flange must be flat, smooth, and free of tooling marks*

DESCRIPTION: Modify flange for ease of manufacture, add non-drafted o-ring surface "G".

Modify Rubber Latch brkt position, pin hole size, and cross section.

Change overall length frm 3.5" to 4.0"

ENGINEER: NLS DATE: 10/12B.

DESCRIPTION: Add callout for perpendicularity between surfaces G and H.

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.05

.XX 0.05

.XXX 0.02

DO NOT SCALE DRAWING 13

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: Cable Pass Thru Flange

PROJECT:

Drill .34 1.75"

R16.41

.670

2.00

.462

2.00

Use: "Fiberglass Well Electronics Mnt Placement Jig" when attaching tabs to well wall.

6.00

Break Corners ~R.25 top and bottom

Drill .34 1.75"

Break Corners ~R.38 Both sides

Roughen this side for glue Joint

1.63 (typ)

(x2)

Drill 0.46" for #39

PART NAME: Electronics Box Mounting Tabs

Notes:

Material is: 2.0" x 2.0" G10/FRV4 Garolite Bar1.

Qty Needed: 4 /Well2.

Smooth and deburr all sharp corners3.

and edges.

Solid model available upon request.4.

Use Adhesive 1/4-20" drop in inserts (x8) 5.

Mcmaster Carr # 93980A530

ELECTRONICS BOX MOUNTING TABS:

IMPORTANT:

Insert Threaded inserts into both the top and the bottom of the blocks.

DESCRIPTION: Change Side radius frm 1/4" to 3/8" for fiberglass layup

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.05

.XX 0.05

.XXX 0.02

DO NOT SCALE DRAWING 14

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: Electronics Box Mounting Tabs

PROJECT:

3.5

1.63

1.00

1.50

(x2)

Drill and Tap Thru for #10-32

Helicoil inserts

.33

.10

1.15

Insert from top side of lid:

.50

.44 Thru 2.00

.10

.60

1.00

.50

.44 Thru

RUBBER WELL TAB MOUNT:

PART NAME: Rubber well tab mount

Notes:

Material is: Grey PVC1.

Qty Needed: 4 /Well2.

Smooth and deburr all sharp corners3.

and edges.

Solid model available upon request.4.

LID INSERT:

PART NAME: Lid Insert

Notes:

Material is: Black Delrin1.

Qty Needed: 12 /Buoy2.

Smooth and deburr all sharp corners3.

and edges.

Solid model available upon request.4.

BUOY WELL FLANGE INSERT:

Insert from Bottom of Buoy Well Flange:

PART NAME: Buoy Well FLange Insert

Notes:

Material is: Black Delrin1.

Qty Needed: 12 /Buoy2.

Smooth and deburr all sharp corners3.

and edges.

Solid model available upon request.4.

ENGINEER: NLS DATE: 03/07A.

DESCRIPTION: Add 0.5" to insert length

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.05

.XX 0.02

.XXX 0.002

DO NOT SCALE DRAWING 15

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: Buoy Well Parts

PROJECT:

10thru cylindrical plug

3/4-10 UNC - 2B R

R

2 1/4"

1/4"

1.0

1 1/4"

.08

45°

3/8" MIN

SECTION R-R

Chamfer 45 x 0.1"

Chamfer 45 x 1/8"

.010 H

.025

H

PART NAME: All Thread Socket

Notes:

Material is: 316 Stainless Steel or 6AL-4V Ti plate1.

Qty Needed: 1/Well2.

Smooth and deburr all sharp corners3.

and edges.

Solid model available upon request.4.

BUOY WELL ALL THREAD SOCKET: BUOY WELL ALL THREAD:

PART NAME: All Thread

Notes:

Material is: 3/4" -10 316 Stainless Steel All Thread Rod 1.

Qty Needed: 1/Well2.

Smooth and deburr all sharp corners3.

and edges.

ENGINEER: XXX DATE: XX/05A.

DESCRIPTION:

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.05

.XX 0.02

.XXX 0.002

DO NOT SCALE DRAWING 16

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: All Thread Socket

PROJECT:

Statement Of Work:

The contractor shall furnish the necessary personnel, material, equipment, services, shipping and facilities (except as otherwise specified), to perform the following statement of work/specifications.

High Latitude Gen 1 Buoy :

1. Provide all labor, materials and shipping to PMEL Seattle, WA for the High Latitude oceanographic buoys as specified below and as indicated on the attached drawing: “{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{X}".

2. The Buoy shall be fiberglass over foam, oceanographic buoy with type 316 stainless steel framework and 4 (4) attachment points on top and bottom of buoy. All welds shall be made using type 316L rod with no voids.

See the drawing file: "Tsunami / DART Buoy Internal Metal Works", for the internal 316 stainless steel framework.

3. The buoy molds shall be furnished to the contractor as Government Furnished Property. The contractor is responsible for shipping jigs and molds from, and returning them back to PMEL.

Fiberglass:

1. The fiberglass lay-up shall be layered with a combination of bulk fiberglass, applied by chopper gun, and 24 OZ Roving. Equal bi-directional plus, minus, 45-degree strand material may be substituted for 24 OZ Roving. Resin to glass ratio shall be approximately 65 to 35.

2. A smooth surface inside mold shall be used to form the fiberglass skin within which the bulk of the fiberglass shall be laid up. This shall be the required technique with the objective of producing buoys of consistent size and shape. Buoys with a surface finish consisting of dips or waves of greater than ¼ inch may be rejected.

All transitions must be fully feathered.

3. Proper fiber glassing techniques shall be followed to prevent delamination during the lifetime of the buoy.

Buoy Specifications

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.05

.XX 0.02

.XXX 0.002

DO NOT SCALE DRAWING 17

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: Buoy Specs 1

PROJECT:

Buoy Construction:

1. The Fiberglass shall have a nominal thickness from: 1/4 inch at the bottom, to 3/8 inch from ~ 1 foot up the sides to the bottom of the vertical flat, to 1/2 inch from the vertical flat up, including the buoy top (See glass thickness specs on page 2 of NextGenDartBuoy. sldwg) using alternate layers of chopped reinforcement, bi-directional and/or 24 oz. woven Roving. Set the proper height of the frames to the inside of the shell. (The critical measurement here is the distance the lower pad eyes protrude out of the bottom of the buoy, i.e., 3.7 inches MIN.) Apply a 3/8-inch alternating layer of mat and roving extending a minimum of 6 inches on each side of the internal framework's bottom plates to secure the frame to the inside of the buoy bottom.

2. An additional 1/8-inch thickness of reinforcement must be applied to the inner and outer seams. Each 1/8 inch thickness band shall be approximately 14 inches wide consisting of chop, two layers of 1-1/2 OZ mat and two layers of unidirectional Roving. This additional thickness must be feathered into the adjacent areas not in excess of 3 inches on top and bottom to provide a smooth transition. All Voids shall be filled with thixopuddy, and/or duraglass, and covered with a gel coat with surface agent then sanded to fair and re-gel coated as required. The entire finished surface of the buoy is to be coated with gel coat with an air inhibited polyester surface. To the top of the buoy, apply an 18-inch wide strip of 40-mesh sand with gel coat to give a nonskid texture.

3. 13 7/8 inch Holes should be drilled through the buoy side wall, and 13 Ti rubber bumper mnt. should be glassed to the inside wall of the buoy at ~29 intervals.

They should be centered vertically on the Rubber Bumper Groove, and should be layed in with 3/8" glass and 3 layers of 24 oz. roving. They must be watertight. Note: The ~29 interval will mean that the first and last rubber bumper mnts. will not be ~29 apart, instead, they will be ~12 apart.

3. A smooth bead of polyurethane or polysulfide caulk shall be applied to where the stainless steel framework and fiberglass meet.

4. Fill the buoy with a single pour of approved foam and re-fiberglass the foam holes and re-apply the nonskid.

5. From bottom of the vertical flat up, create four equal radial sections with painter’s tape. Two opposing sections shall be colored with three coats of international orange gel coat with surface agent added to the last coat. The orange gel coat shall surround only one of the stainless steel pad eyes. The two remaining sections and the top and bottom of the buoy insert shall remain white. All lines shall be straight and even.

Urethane Foam:

Foam Type: Burtin Corporation, BUC 400-2.0. MIL-P-26514 E TYPE II CLASS 1 and MIL-P-21929B or equal.

· Foam shall have slow reactivity profile with low exotherm.

· Free rise density: 1.8-2.2 PCF (ASTM D-1622)

· Density within buoy: NTE 2.4 PCF

· Closed Cell (min): 90% (ASTM D-1940)

· Compressive strength: 26.0 Psi parallel to rise, min 10 Psi perpendicular to rise at 72 deg. F. (ASTM-D-1621)

· Water absorption: 0.05 pounds per square foot

· Dimensional stability: Max 8.0 % volume change at 158 degrees F. /100% R.H.

(ASTM-2126)

The entire buoy shall be filled with a homogeneous foam mixture with no voids. Foam process equipment shall have the capability to fill each buoy with a single pour, which shall be the required foaming technique.

Buoy Specifications

D

C

B

A

B

C

D

8 7 6 5 4 3 2 1

5 4 3 2 1

A

APPROVALS

NOAA-PMELCAD GENERATED DRAWING,

DO NOT MANUALLY UPDATE

SCALE:

CAD FILE:

NLS

SHEET:

OF

DATE

DRAWN CHECKED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTIONS ANGLES

1/16

.X 0.05

.XX 0.02

.XXX 0.002

DO NOT SCALE DRAWING 18

{High Latitude}{Gen 1 Buoy}{High Latitude Buoy}{5}

NTS

7600 Sand Point Wy NE Seattle, WA 98115 206-526-6175Engineering Division

DECIMALS

SHEET

NAME: Buoy Specs 2

PROJECT: