New Playground Assembly Instructions.PDF

COPYRIGHT 2019 RAINBOW PLAY SYSTEMS, INC. ALL RIGHTS RESERVED

RAINBOW RESERVES THE RIGHT TO MAKE CHANGES AND MODIFICATIONS TO THIS PRODUCT.

! WARNING: This manual contains important information about how to assemble, locate, use, and maintain this playground equipment. Read this manual before you start assembly. Follow all instructions. Be sure to educate all children who use this playground and all adult supervisors about the rules for safe use that are contained in this manual.

Keep this Manual for future reference and to remind you of how to safely use and maintain this equipment.

Commercial Design C Assembly Instructions

5-70-0460 (Rev 1 - 2/19/19)

Contains Assembly, Use, and Maintenance Instructions

NOTICE: This commercial play structure is intended for use by children ages 2-12.

Welcome to RAINBOW

IT IS VERY IMPORTANT YOU READ THIS ENTIRE MANUAL PRIOR TO INSTALLATION!

Welcome to our ready-to-build commercial play structures. Ease of assembly has been pre-engineered into our product. We provide step-by-step installation and maintenance instructions so more time can be spent playing!

Purchaser and Contractor: Reading this entire manual will help to ensure the safety of the children who will be playing on the equipment after installation of the structure has been completed.

Purchaser/Maintenance Manager: Keep these instructions on file for future reference. Retaining and referencing this manual will provide proper maintenance and inspection recommendations for the play structure. This manual will provide a necessary and useful reference when submitting any warranty information for replacement parts.

Storage Notification: Play structures should be installed as soon as possible (within a few days) when received at the intended job site location. If immediate installation is not possible, equipment should be stored in a controlled environment (warehouse, garage, storage containers, etc...) to reduce the likelihood of damage due to exposure and/or improper storage.

Play Structure Site Planning When selecting your play site, always keep the child's safety in mind. Below are some recommendations that should help you achieve a safe play area.

1. Determine the location intended for the play structure to be installed. Reference the plan view, provided in this manual, for your play structure to determine the "use zone" boundaries required for your play structure. Locate all structures within your site to ensure "use zone" clearances and guidelines are met as specified in this manual.

2. The play system should be located on solid level ground free of objects that could cause injury such as, but not limited to, tree stumps, roots, and large rocks. Stationary components such as ladders and slides must be no less than SIX FEET (1.8 meters) from any structure or obstruction such as a fence, garage, house, tree or overhanging branches, electrical wires or clotheslines. Any swinging equipment must be a minimum distance of TWICE the height of the swing beam away from any structures or obstructions as specified above. We also recommend that you do not install your play system near a lake, river, swimming pool or other water hazards.

3. In addition to the "use zone" boundaries listed in #2, a no-encroachment zone must be provided for slides with a starting platform height of 47" or more and swinging equipment. This is a zone consisting of an obstacle-free area with surfacing that does not need to conform to the protective surfacing guidelines found on page 2 in this manual.

4. All objects that could cause injury such as, but not limited to, asphalt, concrete, rocks, trees, roots, fences, overhanging branches, and other hard structures must be removed or relocated from the intended site prior to installation.

5. Ensure site is graded level to create the safest possible play environment. The customer and contractor are responsible for ensuring the local soil conditions allow proper drainage from the play structure and area of play.

Special preparations may need to be completed prior to the installation to ensure proper drainage can be achieved. Inquire with local contractors and city developers in your area for recommendations.

6. If anchoring your play system, all underground utilities must be located in the use zone prior to assembly of the play structure.

7. Try to locate the slide out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight.

8. It is recommended not to place a set on sandy soil or loose fill as it may require additional anchoring in that situation.

9. Do not install your play system over concrete, asphalt, packed earth, grass, carpet, or any other hard surface.

A fall onto a hard surface can result in serious injury to the play structure user.

10. If the job site must be left unattended or build of structure is not complete, rope or fence off all unfinished equipment to keep children from using equipment until the play structure is completed and ready for use.

Choosing a Surfacing Material The consumer shall provide playground surfacing materials under and around commercial play equipment that conforms to the recommendations of the U.S. Consumer Product Safety Commission's Public Playground Safety Handbook publications #325. A copy of the section relating to surfacing materials is included in the installation instructions. Free copies of this handbook are available on line at www.cpsc.gov or by contacting the CPSC Publications Office in Washington D.C. 20207.

The entire use zone, around and underneath the play structure, must have adequate impact attenuating surfacing material. The surfacing material provider should have a specified Critical Height Value for the surfacing material. The Critical Height rating should be at least the height of the highest designated play surface on the equipment. The Rainbow Play Systems Commercial Play Structures have a Critical Fall Height of 6'. Determine adequate surfacing based on ratings in accordance with A.S.T.M. Standard F1292. Contact the American Society for Testing and Materials (ASTM) by calling 610-832-9585, or their website at ww.astm.org to receive a copy of the A.S.T.M. Standard F1292.

There are two primary options available for surfacing public playgrounds: unitary and loose-fill materials. If unitary options are used, contact the manufacturer for the critical height rating for their products. If loose-fill materials are used, refer to Table 2 of the CPSC Public Playground Safety Handbook for critical height values of suggested materials. Rainbow Play Systems recommends a minimum of 12 inches of loose-fill material. It is recommended to use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging for surfacing materials.

The following information is intended to assist in comparing the relative shock-absorbing properties of various materials. No particular material is recommended over another. However, each material is only effective when properly maintained. Materials should be checked periodically and replenished to maintain correct depth as determined necessary for your equipment. The choice of a material depends on the type and height of your playground equipment, the availability of the material in your area, and its cost.

Table 3.1 from Tips for Public Playground Safety publications #324 from U.S. Consumer Product Safety Commission has been provided below. This table lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in a fall onto four different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 inches. However, it should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material is used.

Commercial Design C Data Package # Set Dimensions (W x L x H) Play Zone Critical Fall

Height Number of Children

Maximum Combined Weight

3A, 3B, 3C 30 1/2' x 38' x 13 1/2' 42 1/2' x 50' 5' 44 - 50 6750 lbs.

*Note: Unit's height without wood roof is approximately 8 1/2'.

TABLE 3.1 Fall Height in Feet From Which a Life Threatening Head Injury Would Not Be Expected Type of Material 6 in. depth 9 in. depth 12 in. depth

Double Shredded Bark Mulch 6 ft. 10 ft. 11 ft.

Wood Chips 6 ft. 7 ft. 12 ft.

Fine Sand 5 ft. 5 ft. 9 ft.

Fine Gravel 6 ft. 7 ft. 10 ft.

This table can be found at: http://www.cpsc.gov/CPSCPUB/PUBS/Playfct.pdf

TABLE 2. Minimum Compressed Loose-fill Surfacing Depths

Inches of Loose-Fill Material protects to Fall Height (feet) 6* Shredded/recycled rubber 10

9 Sand 4

9 Pea Gravel 5

9 Wood mulch (non-CCA) 7 9 Wood chips 10

*Shredded/recycled rubber loose-fill surfacing does not compress in the same manner as other loose-fill materials. However, care should be taken to maintain a constant depth as displacement may still occur.

This table can be found at: http://www.cpsc.gov/cpscpub/pubs/325.pdf

No-encroachment zone

42 1/2'

50'

6' min.

6' min.

6' min.

6' min.

6' min.

6' min.

6' min.

6' min.

6' min.

6' min.

5' min.

Design C

PLAY STRUCTURE USE ZONES

Assembly safety

1. Wear safety glasses to protect your eyes from flying wood chips when drilling or cutting.

2. Verify that all bolts and screws are secured tightly and all acorn nuts are snug (acorn nuts should be tightened to 5 foot pounds of torque).

3. DO NOT allow children to play on the play system until it is completely assembled in a proper location.

4. DO NOT allow children in the area while you are assembling your play system. Many of the Rainbow Play Systems, Inc. components are very heavy and could seriously injure a child.

Rules for Safe Play The quality of the supervision depends on the quality of the supervisor's knowledge of safe play behavior. Parents and playground supervisors should be aware that not all playground equipment is appropriate for all children who may use the playground. Supervisors should review posted signs indicating the appropriate age of the users and direct children to equipment appropriate for their age. Play structures that are designed, installed, and maintained in accordance to the standards and guidelines specified and referenced in this manual can still present hazards to children in the absence of adequate supervision.

NOTE: This product is designed for children 2-12 years of age.

WARNING: Before allowing children to play on this equipment for the first time, carefully review the rules for safe play with them. Observing the following statements and warnings reduces the likelihood of a serious or fatal injury.

1. DO NOT EXCEED the specified maximum children and weight specifications for your play structure.

2. CLOSE ADULT SUPERVISION is required, especially for younger children.

3. WARN CHILDREN TO AVOID playing or walking in front of, behind, or between moving equipment and slides.

4. INSTRUCT CHILDREN NOT TO use any part of the play system in a manner other than what it is intended.

5. DRESS CHILDREN APPROPRIATELY. CHILDREN SHOULD NOT wear scarves, hats with straps, helmets, jackets with draw strings, hooded jackets, poorly fitting shoes, or any other loose fitting clothing which could become entangled or snagged on equipment.

6. INSTRUCT CHILDREN NOT TO play on the equipment if it is wet. Potentially slippery surfaces may cause a hazard.

7. INSTRUCT CHILDREN NOT TO attach items to the play system not specifically intended for use with the play equipment. Items such as, but not limited to, jump ropes, clotheslines, and pet leashes may pose a strangulation hazard.

8. INSTRUCT CHILDREN TO REMOVE any bike or other sports helmets before playing on the play equipment, as they may pose a possible hanging hazard. Children must be dressed appropriately.

9. VERIFY there are no gaps between the slide bed way and the slide screws.

10. INSTRUCT CHILDREN to always go down slides feet first. Never slide head first.

11. INSTRUCT CHILDREN TO NEVER climb, crawl, or walk on items not intended for such use. Such types of play on top of Crawl Tunnels, Fort Roofs, and Tube Slides greatly increase the risk of a serious or fatal fall.

Rainbow Play Systems recommends owners and maintenance managers obtain the most recent copy of the Handbook for Public Playground Safety published by the U.S. Consumer Product Safety Commission (CPSC). The recommendations provided in this guidebook will help to ensure greater playground safety.

You may obtain a copy of this guidebook by visiting their website at www.cpsc.gov.

Inadequate and lack of maintenance on playground equipment can result in serious injury! Regular inspection, maintenance and replacement of damaged parts is essential to the users' safety and the longevity of the equipment. The safety of playground equipment is dependant on proper inspection and maintenance. To ensure safety and suitability of the playground equipment, a comprehensive inspection and maintenance program should be developed for your playground. Personnel should be thoroughly trained to inspect playground equipment for potential hazards, paying special attention to heavily used equipment and components which can be expected to wear. Any damaged or worn parts not suitable for use should be repaired or replaced before children are allowed to use the playground equipment.

All maintenance inspections and repairs should be properly documented and retained.

The provided checklists are intended to address general maintenance concerns, they are not a comprehensive maintenance and safety evaluation.

Maintenance of Your Play Structure

Maintenance Checklist Daily

Remove all foreign objects (strings, ropes, bottles, cans, etc.) from the play structure and use zone surrounding the play structure.

There are no user modifications to the equipment, such as strings and ropes tied to equipment.

Rake loose-fill surfacing to maintain adequate depth of loose-fill surfacing and to keep loose-fill surfacing from becoming compacted.

There are no broken or missing components rendering the equipment not suitable for use.

Weekly There are no sharp points, corners or edges on the equipment.

There are no missing or damaged protective caps or plugs.

There are no hazardous protrusions or projections.

There are no potential clothing entanglement hazards such as protruding bolts.

There are no trip hazards, such as anchoring devices, rocks, roots, or any other obstacles in the use zone.

There are no loose fastening devices or worn connections.

Monthly Adequate protective surfacing under and around the equipment

-Add new surfacing as needed There is no rust, rot, cracks, or splinters on any equipment (check carefully where it comes in contact with the ground).

There are no damaged fences, benches, or signs on the playground.

All equipment is securely anchored.

There are no pinch, crush and shearing points or exposed moving parts.

The entire play area has satisfactory drainage, especially in heavy use areas such as under swings and at slide exits.

Notes/Action Taken:

Date of Inspection: Inspection By:

Information Signage and Labels *NOTE: The provided informational plaques should be installed on your play structure according to installation instructions provided later in this manual.

*NOTE: Informational plaques must be replaced if they become worn and unable to be clearly read.

DETAIL A

UPRIGHT

PILOT

HOLES

FACIA

DETAIL B

USE FACIA AS

A GUIDE FOR

PRE-DRILLING

HOLES

FACES MUST

BE FLUSH

WARNING

Drilling, sawing, sanding or machining wood products generates wood dust, a substance known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection.

California Health and Safety Code Section 25249.6

Helpful Installation Hints *NOTE: Refer to these assembly tips throughout the entire installation process.

1. After thoroughly reading all information and properly locating your play system site, carefully unpack parts. As you unpack your play system, keep the parts list handy and become familiar with each part before beginning assembly. Remember that a little extra time spent familiarizing yourself with the parts and instructions before you begin will help avoid mistakes and save you time later.

2. Group both wood and non-wood parts together in accordance to each page, or Step, of this assembly manual. Doing this now will help you quickly locate parts and assemble the set with ease.

3. Sort your hardware into groups of similar hardware pieces. Use a solid surface, such as a concrete driveway, to ensure you do not lose any hardware.

4. Before starting each Step, thoroughly read all of the instructions to ensure all information is understood. Pay special attention to the orientation of each part, details & notes, and proper usage of hardware. Each piece of hardware is required for a certain part of the assembly.

5. Certain Steps of the assembly are best performed on a hard flat surface to ensure proper and accurate assembly.

6. All Lag Bolts must have pre-drilled holes 2" deep (as shown in Detail A). Use a 1/8" drill bit for all 1/4" and 5/16" Lag Bolts and use a 1/4" drill bit for all 3/8" Lag Bolts. Lag Bolts can be difficult to put in knot holes.

Pre-drilling pilot holes will help to prevent the Lag Bolts from breaking.

7. All #14 Phillips Pan Head Tap Screws must have pre-drilled holes 1/2" deep. Use a 1/8" drill bit.

8. Use a clamp to secure Facias flush to the Uprights and use holes in facia as a guide for placing Lag Bolt Pilot Holes (as shown in Detail B).

9. Verify Facias are flush with Uprights.

10. Check assembly periodically to ensure the set is level and all facias are square to the uprights.

11. If a gap occurs between boards when inserting Screws or Lag Bolts, back out hardware and apply pressure to the top board while reinserting hardware in the same hole.

H1

H3

H4

H5

H14

H27

H28

H29

H18

H17

H24

H22

H34 H32

H10

H12 H11

H7

H20

H13

H8

H2

H9

Carpenters Square Carpenters Level

7/16" Deep Well Socket 1/2" Deep Well Socket

9/16" Deep Well Socket 3/4" Deep Well Socket

8' Step Ladder Safety Glasses

Utility Knife Locking Pliers Tape Measure

Claw Hammer Wood Clamp Standard or Cordless Drill w/ #2 & #3 Phillips Bits Electric Impact Gun or 1/4" & 3/8" Ratchet 1/8" Drill Bit 1/4" Drill Bit 9/16" Drill Bit 9/16" Drill Bit w/1 1/2" counter bore Adult Helper

TOOLS REQUIRED FOR ASSEMBLY

H37

H44

H52

H71

H75

H50

H74

H72

*NOTE: Thread length may vary from what is pictured.

H93 H120

H95

H97H119

H99

H104

H115

H116

H121

H185 H171

H166

H164 H157

H155

H154

H132

H30

H174

4 @ 2 x 4 x 32" 2 HOLE FACIA (1-03-0901)

4 @ 2 x 4 x 25" COMMERCIAL RAIL TOP (1-03-0894)

1 @ 2 x 4 x 60 5/8" 3 HOLE FACIA (1-03-0930)

1 @ 2 x 4 x 29 1/4" FILLER BOARD (1-03-1019)

1 @ 2 x 4 x 8 5/8" FILLER BOARD (1-03-1020)

1 @ 2 x 4 x 15 3/8" FILLER BOARD (1-03-1021)

28 @ 2 x 6 x 32" 4 HOLE FACIA (1-04-0693)

9 @ 2 x 4 x 25 1/4" COMMERCIAL FILLER (1-03-1356)

Commercial Design A Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H1 Flat Washer 1/4" 78 5-46-0794 H3 Flat Washer 3/8" 201/2 5-46-0794/5-46-0239 H4 Flat Washer 1/2" 6 5-46-0794 H5 Flat Washer 3/4" 6 5-46-0794

H12 Lock Washer 1/2" 6 5-46-0794 H18 Standard Nut 1/2" 6 5-46-0794 H29 Acorn Nut 1/2" 6 5-46-0794 H71 Carriage Bolt 1/2" x 6 3/4" 6 5-46-0794 H93 Lag Bolt 1/4" x 2" 12 5-46-0794 H95 Lag Bolt 1/4" x 2 1/2" 2 5-46-0794 H97 Lag Bolt 1/4" x 3" 12/20 5-46-0794/5-46-0841 H99 Lag Bolt 1/4" x 4" 54 5-46-0794

H116 Lag Bolt 3/8" x 3 1/2" 201 5-46-0794 H119 Lag Bolt 3/8" x 5" 2 5-46-0239 H155 Phillips Wood Screw #8 x 2 1/2" 24 5-46-0794 H157 Phillips Pan Head Tap Screw #10 x 1" 16 5-46-0794 N73 Bolt Cup 22 5-21-1108 N29 3/8" Bolt Cup 10 5-21-1108

N265 Commercial Warning Plaque 1 5-21-1108 N266 Commercial Supervision Plaque 1 5-21-1108 N267 Commercial Surfacing Plaque 1 5-21-1108 N270 Rainbow Commercial Plaque 1 5-21-1108 N271 Metal Stake 6 5-21-1108

1 @ 2 x 6 x 25 1/4" ADA STEP FACIA (1-04-0846)

2 @ 2 x 6 x 44 1/8" ADA SUPPORT FACIA (1-04-0847)

1 @ 4 x 4 x 65" ADA TRANSFER HANDLE UPRIGHT (1-06-0739)

1 @ 4 x 4 x 22" ADA TRANSFER UPRIGHT (1-06-0787)

2 @ 4 x 4 x 82" COMMERCIAL GROUND RUNNER (1-06-0796)

5 @ 4 x 4 x 91 3/4" ML CENTER UPRIGHT (1-06-0798)

4 @ 4 x 4 x 114" ML CORNER UPRIGHT (1-06-0799)

2 @ 4 x 6 x 19 1/2" SLIDE BRACE (1-07-0089)

4 @ 4 x 6 x 22 1/2" SLIDE BRACE (1-07-0464)

1 @ 4 x 6 x 37" RIGHT SPIRAL LEG (1-07-0683)

1 @ 4 x 6 x 37" LEFT SPIRAL LEG (1-07-0684)

4 @ 6 x 6 x 23 1/2" SPIRAL SLIDE LEG (1-08-0147)

1 @ ADA STEP (1-20-0940) 4 @ COMMERCIAL RAIL (1-20-1191)

A940 A191

9 @ 2 x 6 x 60 5/8" 6 HOLE FACIA (1-04-0732)

1 @ 2 x 6 x 89 1/4" 8 HOLE FACIA (1-04-0811)

5 @ BGB DECK PANEL (1-20-1133)

2 @ 4 x 4 x 25" FILLER BLOCK (1-06-0138)

A133

Commercial Design A Parts List

8 @ 2 x 4 x 25" COMMERCIAL RAIL TOP (1-03-0894)

1 @ 2 x 4 x 60 5/8" 3 HOLE FACIA (1-03-0930)

2 @ 2 x 4 x 29 1/4" FILLER BOARD (1-03-1019)

2 @ 2 x 6 x 32" 4 HOLE FACIA (1-04-0693)

5 @ 2 x 4 x 25 1/4" COMMERCIAL FILLER (1-03-1356)

2 @ 2 x 4 x 117 7/8" 5 HOLE FACIA (1-03-0944)

3 @ 2 x 4 x 25" RAIL BOTTOM (1-03-1410)

Commercial Pod B Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H1 Flat Washer 1/4" 120 5-46-0795 H3 Flat Washer 3/8" 2/130 5-46-0239/5-46-0795 H4 Flat Washer 1/2" 24 5-46-0795 H5 Flat Washer 3/4" 20 5-46-0795

H11 Lock Washer 3/8" 4 5-46-0795 H12 Lock Washer 1/2" 20 5-46-0795 H17 Standard Nut 3/8" 4 5-46-0795 H18 Standard Nut 1/2" 20 5-46-0795 H28 Acorn Nut 3/8" 4 5-46-0795 H29 Acorn Nut 1/2" 20 5-46-0795 H52 Carriage Bolt 3/8" x 4 1/2" 4 5-46-0795 H71 Carriage Bolt 1/2" x 6 3/4" 19 5-46-0795 H74 Carriage Bolt 1/2" x 8 1/2" 1 5-46-0795 H93 Lag Bolt 1/4" x 2" 32 5-46-0795 H95 Lag Bolt 1/4" x 2 1/2" 4 5-46-0795 H97 Lag Bolt 1/4" x 3" 44/20 5-46-0795/5-46-0841 H99 Lag Bolt 1/4" x 4" 44 5-46-0795

H116 Lag Bolt 3/8" x 3 1/2" 120 5-46-0795 H119 Lag Bolt 3/8" x 5" 2/8 5-46-0239/5-46-0795 H121 Lag Bolt 3/8" x 7" 2 5-46-0795 H157 Phillips Pan Head Tap Screw #10 x 1" 16 5-46-0795 H164 Phillips Pan Head Tap Screw #14 x 1" 6 5-46-0795 H155 Phillips Wood Screw #8 x 2 1/2" 32 5-46-0795 N73 Bolt Cup 10 5-21-1109 N29 3/8" Bolt Cup 16 5-21-1109

N265 Commercial Warning Plaque 1 5-21-1109 N266 Commercial Supervision Plaque 1 5-21-1109 N267 Commercial Surfacing Plaque 1 5-21-1109 N270 Rainbow Commercial Plaque 1 5-21-1109 N8 90 Bracket 3 5-21-1109

N271 Metal Stake 8 5-21-1109

2 @ 4 x 4 x 82" COMMERCIAL GROUND RUNNER (1-06-0796)

5 @ 2 x 6 x 60 5/8" 6 HOLE FACIA (1-04-0732)

1 @ 4 x 4 x 25" FILLER BLOCK (1-06-0138)

2 @ 2 x 6 x 25" MONKEY BAR ENTRAPMENT BOARD (1-04-0696)

1 @ 2 x 6 x 60 5/8" 4 HOLE FACIA (1-04-0721)

1 @ 2 x 6 x 60 5/8" DECK RUNNER (1-04-0730)

2 @ 2 x 6 x 60 5/8" 8 HOLE DECK FACIA (1-04-0731)

2 @ 4 x 4 x 19" LEFT SLIM BRACKET (1-06-0001)

3 @ 4 x 4 x 19" RIGHT SLIM BRACKET (1-06-0002)

2 @ 2 x 6 x 117 7/8" 10 HOLE FACIA (1-04-0843)

1 @ 2 x 6 x 60 5/8" 8 HOLE FACIA (1-04-0845)

6 @ 4 x 4 x 45 3/4" BGB UPRIGHT (1-06-0788)

2 @ 4 x 4 x 53 15/16" 48" DH LL CENTER UPRIGHT (1-06-0789)

1 @ 4 x 4 x 55 1/8" 48" DH LL CENTER UPRIGHT (1-06-0790)

2 @ 4 x 4 x 36" FILLER BOARD (1-06-0793)

3 @ 4 x 4 x 39" CENTER POST (1-06-0675)

2 @ 4 x 4 x 43 1/16" SHORT CENTER POST (1-06-0801)

2 @ 4 x 4 x 20" FILLER BLOCK (1-06-0797)

Commercial Pod B Parts List

2 @ 4 x 6 x 19 1/2" SLIDE BRACE (1-07-0089)

4 @ 4 x 6 x 22 1/2" SLIDE BRACE (1-07-0464)

1 @ 4 x 6 x 37" RIGHT SPIRAL LEG (1-07-0683)

1 @ 4 x 6 x 37" LEFT SPIRAL LEG (1-07-0684)

4 @ 6 x 6 x 23 1/2" SPIRAL SLIDE LEG (1-08-0147)

8 @ COMMERCIAL RAIL (1-20-1191)

A191

4 @ BGB DECK PANEL (1-20-1133)

A133

4 @ 4 x 4 x 124" 48" DH CORNER UPRIGHT (1-06-0802)

2 @ 4 x 6 x 117 7/8" BILLY GOAT BRIDGE MAIN BEAM (1-07-0144)

2 @ 4 x 6 x 60 5/8" MAIN BEAM (1-07-0690)

2 @ DECK PANEL (1-20-1117)

A117

A427

1@ 25" CHALKBOARD RAIL (9-20-0427)

Commercial Pod B Parts List

25" Chalkboard Rail Parts List

1 @ 2 x 4 x 32" 2 HOLE FACIA (1-03-0901)

9 @ 2 x 4 x 25" COMMERCIAL RAIL TOP (1-03-0894)

5 @ 2 x 6 x 32" 4 HOLE FACIA (1-04-0693)

4 @ 2 x 4 x 25 1/4" COMMERCIAL FILLER (1-03-1356)

2 @ 2 x 4 x 117 7/8" 5 HOLE FACIA (1-03-0944)

3 @ 2 x 4 x 10" COMMERCIAL RAIL TOP (1-03-0900)

1 @ 2 x 4 x 60 5/8" UNIVERSAL TARP BOARD (1-03-0784)

1 @ 2 x 6 x 25" MONKEY BAR ENTRAPMENT

BOARD (1-04-0696)

1 @ 2 x 6 x 60 5/8" 4 HOLE FACIA (1-04-0721)

1 @ 2 x 6 x 60 5/8" DECK RUNNER (1-04-0730)

Commercial Pod C Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H1 Flat Washer 1/4" 123 5-46-0824 H3 Flat Washer 3/8" 143 5-46-0824 H4 Flat Washer 1/2" 22 5-46-0824 H5 Flat Washer 3/4" 20 5-46-0824

H11 Lock Washer 3/8" 4 5-46-0824 H12 Lock Washer 1/2" 20 5-46-0824 H17 Standard Nut 3/8" 2 5-46-0824 H18 Standard Nut 1/2" 20 5-46-0824 H28 Acorn Nut 3/8" 2 5-46-0824 H29 Acorn Nut 1/2" 20 5-46-0824 H30 Pallet Nut 3/8" 2 5-46-0824 H52 Carriage Bolt 3/8" x 4 1/2" 2 5-46-0824 H71 Carriage Bolt 1/2" x 6 3/4" 19 5-46-0824 H72 Carriage Bolt 1/2" x 7" 1 5-46-0824 H93 Lag Bolt 1/4" x 2" 36 5-46-0824 H97 Lag Bolt 1/4" x 3" 39 5-46-0824 H99 Lag Bolt 1/4" x 4" 48 5-46-0824

H116 Lag Bolt 3/8" x 3 1/2" 119 5-46-0824 H119 Lag Bolt 3/8" x 5" 20 5-46-0824 H132 Hex Head Bolt 3/8" x 5" 2 5-46-0824 H157 Phillips Pan Head Tap Screw #10 x 1" 16 5-46-0824 H164 Phillips Pan Head Tap Screw #14 x 1" 12 5-46-0824 H174 Phillips Truss Head Screw #12 x 1 1/2" 2 5-46-0824 H155 Phillips Wood Screw #8 x 2 1/2" 28 5-46-0824 N73 Bolt Cup 10 5-21-1110 N29 3/8" Bolt Cup 17 5-21-1110

N265 Commercial Warning Plaque 1 5-21-1110 N266 Commercial Supervision Plaque 1 5-21-1110 N267 Commercial Surfacing Plaque 1 5-21-1110 N270 Rainbow Commercial Plaque 1 5-21-1110 N82 Ladder Bracket 2 5-21-1110 N8 90 Bracket 6 5-21-1110

N271 Metal Stake 8 5-21-1110

2 @ 4 x 4 x 82" COMMERCIAL GROUND RUNNER (1-06-0796)

3 @ 2 x 6 x 60 5/8" 6 HOLE FACIA (1-04-0732)

2 @ 2 x 6 x 60 5/8" 8 HOLE DECK FACIA (1-04-0731)

2 @ 2 x 6 x 117 7/8" 10 HOLE FACIA (1-04-0843)

1 @ 2 x 6 x 60 5/8" 8 HOLE FACIA (1-04-0845)

6 @ 4 x 4 x 45 3/4" BGB UPRIGHT (1-06-0788)

5 @ 4 x 4 x 39" COMMERCIAL OPENING

UPRIGHT (1-06-0675)

2 @ 4 x 4 x 20" FILLER BLOCK (1-06-0797)

1 @ 2 x 6 x 60 5/8" 8 HOLE FACIA (1-04-0844)

2 @ 4 x 4 x 65 15/16" 60" DH LL CENTER UPRIGHT (1-06-0791)

1 @ 4 x 4 x 67 1/8" 60" DH QT UPRIGHT (1-06-0792)

1 @ 4 x 4 x 53 3/4" FILLER BLOCK (1-06-0657)

1 @ 4 x 4 x 53 3/4" COMM SLIDE MOUNTING BLOCK (1-06-0804)

1 @ 4 x 4 x 45 3/4" COMM BGB CENTER

UPRIGHT (1-06-0794)

4 @ 4 x 4 x 136" 60" DH CORNER UPRIGHT (1-06-0803)

7089 7464

2 @ 4 x 6 x 117 7/8" BILLY GOAT BRIDGE MAIN BEAM (1-07-0144)

2 @ 4 x 6 x 60 5/8" MAIN BEAM (1-07-0690)

2 @ 4 x 6 x 19 1/2" SLIDE BRACE (1-07-0089)

4 @ 4 x 6 x 22 1/2" SLIDE BRACE (1-07-0464)

Commercial Pod C Parts List

1 @ 4 x 6 x 37" RIGHT SPIRAL LEG (1-07-0683)

1 @ 4 x 6 x 37" LEFT SPIRAL LEG (1-07-0684)

4 @ 6 x 6 x 23 1/2" SPIRAL SLIDE LEG (1-08-0147)

10 @ COMMERCIAL RAIL (1-20-1191)

A191

4 @ BGB DECK PANEL (1-20-1133)

A133

2 @ DECK PANEL (1-20-1117)

A117

1 @ 6 x 6 x 18" SLIDE BLOCK (1-08-0207)

2 @ COZY RAIL (1-20-0941)

A941

A190 1 @ 68" DH 4x6 CLUBHOUSE ROCK WALL (1-20-1190)

Commercial Pod C Parts List

3 @ 4 x 4 x 80" LEARNING CENTER UPRIGHT (1-06-0738)

1 @ 4 x 6 x 60 5/8" LEARNING CENTER BEAM (1-07-0782)

2 @ 4 x 4 x 25" FILLER BLOCK (1-06-0138)

6001 6002 1 @ 4 x 4 x 19" LEFT SLIM BRACKET (1-06-0001)

1 @ 4 x 4 x 19" RIGHT SLIM BRACKET (1-06-0002)

2 @ 1 x 4 x 28 5/8" COMM LEARNING CENTER FILLER (1-01-0269)

A189 1 @ 62" DH 4x6 CLUBHOUSE ROCK

WALL (1-20-1189)

Learning Center Add-On

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H1 Flat Washer 1/4" 4 5-46-0834 H3 Flat Washer 3/8" 4/4 5-46-0239/5-46-0834 H4 Flat Washer 1/2" 3 5-46-0834 H5 Flat Washer 3/4" 3 5-46-0834

H12 Lock Washer 1/2" 3 5-46-0834 H18 Standard Nut 1/2" 3 5-46-0834 H29 Acorn Nut 1/2" 3 5-46-0834 H75 Carriage Bolt 1/2" x 8 1/2" 3 5-46-0834 H93 Lag Bolt 1/4" x 2" 2 5-46-0834 H99 Lag Bolt 1/4" x 4" 2 5-46-0834

H116 Lag Bolt 3/8" x 3 1/2" 4 5-46-0834 H119 Lag Bolt 3/8" x 5" 4 5-46-0239 H152 Phillips Wood Screw #8 x 1 1/2" 6 5-46-0834

Rock Wall Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H3 Flat Washer 3/8" 6 5-46-0801 H4 Flat Washer 1/2" 2 5-46-0801 H7 SAE Flat Washer 1/4" 32 5-46-0690 H11 Lock Washer 3/8" 2 5-46-0801 H17 Standard Nut 3/8" 2 5-46-0801 H28 Acorn Nut 3/8" 2 5-46-0801 H32 4 Prong T-Nut 1/4" 16 5-46-0690 H52 Carriage Bolt 3/8" x 4 1/2" 2 5-46-0801

H116 Lag Bolt 3/8" x 3 1/2" 4 5-46-0801 H119 Lag Bolt 3/8" x 5" 4 5-46-0801 H166 Phillips Pan Head Tap Screw #14 x 1 1/2" 16 5-46-0690 H171 Phillips Pan Head Machine Screw 1/4" x 1 3/4" 16 5-46-0690 N82 Large Ladder Bracket 2 Loose N156 Rocks 16 5-24-0261/0262

1 @ 2 x 4 x 67 3/8" ROOF CAP (1-03-0989)

2 @ 2 x 6 x 47 1/4" LEFT ROOF SUPPORT (1-04-0797)

2 @ 2 x 6 x 47 1/4" RIGHT ROOF SUPPORT (1-04-0798)

2 @ 2 x 10 x 16 7/16" PEAK FACIA (1-05-0113)

A948

2 @ CLUBHOUSE ROOF PANEL (1-20-0948)

*NOTE: SEE BACK OF MANUAL FOR

CLUBHOUSE FAN PARTS AND

ASSEMBLY INSTRUCTIONS.

2 @ 2 x 10 x 18" COMM ENGRAVED FAN CENTER (1-05-0178)

Wood Roof Parts List (per Fort)

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H1 Flat Washer 1/4" 32 5-46-0622 H3 Flat Washer 3/8" 4 5-46-0622 H4 Flat Washer 1/2" 4 5-46-0622

H11 Lock Washer 3/8" 4 5-46-0622 H17 Standard Nut 3/8" 4 5-46-0622 H28 Acorn Nut 3/8" 2 5-46-0622 H52 Carriage Bolt 3/8" x 4 1/2" 4 5-46-0622 H93 Lag Bolt 1/4" x 2" 16 5-46-0622 H97 Lag Bolt 1/4" x 3" 16 5-46-0622

H155 Phillips Wood Screw #8 x 2 1/2" 15 5-46-0622

Wood Roof Add-On Parts List (per Fort)

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H154 Phillips Wood Screw #8 x 2" 24 5-46-0717 N269 Commercial Fan Center 2 9-24-1679

A161 A163

1 @ STORE FRONT - SINGLE BAY (1-20-1161) 2 @ STORE FRONT - 2 BAY FULL (1-20-1163)

NOTE: Hardware Bag 5-46-0382 @1 will be used per Store Front Panel used.

1 @ STORE FRONT - 2 BAY (1-20-1162)

A162

Extended Bubble Panel Add On Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H3 Flat Washer 3/8" 12 5-46-0109 H11 Lock Washer 3/8" 12 5-46-0109 H17 Standard Nut 3/8" 12 5-46-0109 H20 Jam Nut 5/16" 12 5-46-0680 H28 Acorn Nut 3/8" 12 5-46-0109 H44 Carriage Bolt 3/8" x 1 1/4" 12 5-46-0109

N254 10 Elbow 27" Dia. 1 Loose

Bubble Panel Parts List (Each)

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H2 Flat Washer 5/16" 12 5-46-0235 H3 Flat Washer 3/8" 12/6 5-46-0235/5-46-0382

H10 Lock Washer 5/16" 12 5-46-0235 H27 Brass Acorn Nut 5/16" 12 5-46-0235 H37 Carriage Bolt 5/16" x 1" 12 5-46-0235

H116 Lag Bolt 3/8" x 3 1/2" 6 5-46-0382 N252 Lexan Bubble 1 Loose N253 Panel Mount 31" x 32 1/2" x 3/8" 1 Loose

Universal Store Fronts Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H3 Flat Washer 3/8" 6 5-46-0382 H116 Lag Bolt 3/8" x 3 1/2" 6 5-46-0382

Binoculars Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H1 Flat Washer 1/4" 2 Binoculars Bag H8 SAE Washer 3/8" 1 Binoculars Bag

H22 Nylock Nut 1/4" 1 Binoculars Bag H115 Lag Bolt 3/8" x 3" 1 Binoculars Bag H185 Hex Bolt 1/4" x 4 1/4" 1 Binoculars Bag N84 Binoculars with Base 1 Binoculars Bag

36" Ladder Handles Parts List (per pair)

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H13 Fender Washer 3/8" x 1 1/4" 4 5-46-0695

H104 Lag Bolt 5/16" x 2" 4 5-46-0695 N213 36" Ladder Handle 2 5-24-0274

1 @ 2"X6" x 25" TOP TTT BOARD (1-04-0804)

1 @ TIC TAC TOE RAIL (1-20-0889)

A889

1 @ 4 x 4 x 16 9/16" CROWS NEST SHELF (1-06-0084)

49114909

A154

2 @ 2 x 6 x 20" CROWS NEST BOTTOM BOARD (1-04-0909)

1 @ 2 x 6 x 19 11/16" CROWS NEST BOTTOM BOARD (1-04-0910)

1 @ 2 x 6 x 23 5/8" CROWS NEST BOTTOM

BOARD (1-04-0911)

1 @ CROWS NEST DECK (1-20-1009)

Crow's Nest Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H1 Flat Washer 1/4" 16 5-46-0774 H3 Flat Washer 3/8" 10 5-46-0774 H7 SAE Washer 1/4" 11 5-46-0774 H11 Lock Washer 3/8" 4 5-46-0774 H17 Standard Nut 3/8" 4 5-46-0774 H28 Acorn Nut 3/8" 4 5-46-0774 H44 Carriage Bolt 3/8" x 1 1/4" 4 5-46-0774 H93 Lag Bolt 1/4" x 2" 12 5-46-0774

H116 Lag Bolt 3/8" x 3 1/2" 6 5-46-0774 H166 Phillips Pan Head Screw #14 x 1 1/2" 15 5-46-0774 N247 Crow's Nest 1 Loose N248 Mounting Bracket 3 5-21-0846 N29 3/8" Bolt Cup 6 5-21-0846

Tic Tac Toe Panel Parts List (Each)

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H154 Phillips Wood Screw #8 x 2" 4 5-46-0505 N172 Tic Tac Toe Cylinder 9 9-24-1491 N173 Tic Tac Toe Insert 2 9-24-1491 N174 Tic Tac Toe Rod 3 9-24-1491

36" Ladder Handles Parts List (per pair)

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H13 Fender Washer 3/8" x 1 1/4" 4 5-46-0695

H104 Lag Bolt 5/16" x 2" 4 5-46-0695 N213 36" Ladder Handle 2 5-24-0274

Pod A Tube Slide Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H3 Flat Washer 3/8" 74 5-46-0719 H11 Lock Washer 3/8" 36 5-46-0719 H17 Standard Nut 3/8" 36 5-46-0719 H28 Acorn Nut 3/8" 36 5-46-0719 H44 Carriage Bolt 3/8" x 1 1/4" 36 5-46-0719 H50 Carriage Bolt 3/8" x 3 1/2" 4 5-46-0719 H116 Lag Bolt 3/8" x 3 1/2" 30 5-46-0719 H119 Lag Bolt 3/8" x 5" 4 5-46-0719 N253 Panel Mount 31" x 32 1/2" 1 Loose N107 30° Elbow 1 Loose N111 Straight Tube 32" 1 Loose N109 30° Landing 1 Loose

Pod B Tube Slide Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H3 Flat Washer 3/8" 74/12 5-46-0719/5-46-0109 H11 Lock Washer 3/8" 36/12 5-46-0719/5-46-0109 H17 Standard Nut 3/8" 36/12 5-46-0719/5-46-0109 H28 Acorn Nut 3/8" 36/12 5-46-0719/5-46-0109 H44 Carriage Bolt 3/8" x 1 1/4" 36/12 5-46-0719/5-46-0109 H50 Carriage Bolt 3/8" x 3 1/2" 4 5-46-0719

H116 Lag Bolt 3/8" x 3 1/2" 30 5-46-0719 H119 Lag Bolt 3/8" x 5" 4 5-46-0719 N253 Panel Mount 31" x 32 1/2" 1 Loose N107 30° Elbow 1 Loose N111 Straight Tube 32" 1 Loose N109 30° Landing 1 Loose N254 10° Elbow 1 Loose

Pod C Tube Slide Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H3 Flat Washer 3/8" 74/24 5-46-0719/5-46-0109 H11 Lock Washer 3/8" 36/24 5-46-0719/5-46-0109 H17 Standard Nut 3/8" 36/24 5-46-0719/5-46-0109 H28 Acorn Nut 3/8" 36/24 5-46-0719/5-46-0109 H44 Carriage Bolt 3/8" x 1 1/4" 36/24 5-46-0719/5-46-0109 H50 Carriage Bolt 3/8" x 3 1/2" 4 5-46-0719

H116 Lag Bolt 3/8" x 3 1/2" 30 5-46-0719 H119 Lag Bolt 3/8" x 5" 4 5-46-0719 N253 Panel Mount 31" x 32 1/2" 1 Loose N107 30° Elbow 1 Loose N111 Straight Tube 32" 2 Loose N109 30° Landing 1 Loose N254 10° Elbow 1 Loose

1 @ 2 x 8 x 53 3/4" LEMONADE STAND TOP (1-14-0030)

1 @ 2 x 4 x 53 3/4" PLAY DECK RAIL BOTTOM (1-03-0907)

1 @ 2 x 4 x 60 5/8" 2 HOLE FACIA (1-03-0857)

4030 1 @ LEMONADE PANEL (1-20-1174)

A174

1 @ PLAY PANEL - 2 BAY (1-20-1192)

A192

Lemonade Stand Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H1 Flat Washer 1/4" 7 5-46-0721 H3 Flat Washer 3/8" 8 5-46-0721

H95 Lag Bolt 1/4" x 2 1/2" 7 5-46-0721 H116 Lag Bolt 3/8" x 3 1/2" 8 5-46-0721

62"/68" DH Play Panel - 2 Bay Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H3 Flat Washer 3/8" 9 5-46-0382 H116 Lag Bolt 3/8" x 3 1/2" 9 5-46-0382

Rock Wall Rocks Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H7 SAE Flat Washer 1/4" 32 5-46-0690 H32 4 Prong T-Nut 1/4" 16 5-46-0690 H166 Phillips Pan Head Tap Screw #14 x 1 1/2" 16 5-46-0690 H171 Phillips Pan Head Machine Screw 1/4" x 1 3/4" 16 5-46-0690 N156 Rocks (set of 4) 4 5-24-0261/0262

Safety Handles Parts List (per pair)

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H13 Fender Washer 3/8" x 1 1/4" 4 5-46-0695

H104 Lag Bolt 5/16" x 2" 4 5-46-0695 N5/N72 Safety Handle 2 5-24-0272/0273

2 @ 2 x 6 x 25" CRAWL TUNNEL FILLER (1-04-0773)

2 @ 1 x 6 x 18" SLIDE SUPPORT FILLER (1-02-0162)

2 @ 4 x 10 x 11 1/2"

COMMERCIAL SLIDE SUPPORT (1-12-0019)

1 @ 1 x 6 x 16 3/4" SLIDE FILLER (1-02-0157)

1 @ 6 x 6 x 18" SLIDE BLOCK (1-08-0207)

1 @ 4 x 4 x 10" SHIPS WHEEL BOARD (1-06-0679)

1 @ 2 x 4 x 10" COMMERCIAL RAIL TOP (1-03-0900)

2 @ 2 x 4 x 7 3/8" COMM SHIPS WHEEL RAIL TOP (1-03-1134)

Crawl Tunnel Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H3 Flat Washer 3/8" 4 5-46-0815 H104 Lag Bolt 5/16" x 2" 12 5-46-0815 H116 Lag Bolt 3/8" x 3 1/2" 4 5-46-0815 N29 Bolt Cup 3/8" 12 5-21-0910

N238 10' Crawl Tunnel 1 Loose

Commercial Slide Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H3 Flat Washer 3/8" 4 5-46-0727 H119 Lag Bolt 3/8" x 5" 4 5-46-0727 H155 Phillips Wood Screw #8 x 2 1/2" 8 5-46-0727 N272 Commercial 10' Double Wall Slide 1 Loose N273 Commercial Slide Base 1 Loose N274 Stake 11/16" x 30" 2 1-27-0462

Commercial Ships Wheel Parts List (per wheel)

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H1 Flat Washer 1/4" 2 5-46-0768 H3 Flat Washer 3/8" 1/2 5-46-0768/5-46-0794 H4 Flat Washer 1/2" 2 5-46-0794 H9 Lock Washer 1/4" 2 5-46-0768

H11 Lock Washer 3/8" 2 5-46-0794 H17 Standard Nut 3/8" 2 5-46-0794 H28 Acorn Nut 3/8" 2 5-46-0794 H32 4 Prong T-Nut 1/4" 2 5-46-0768 H52 Carriage Bolt 3/8" x 4 1/2" 2 5-46-0794

H116 Lag Bolt 3/8" x 3 1/2" 1 5-46-0768 H144 Hex Head Bolt 1/4" x 2" 2 5-46-0768 N330 Commercial Ships Wheel 1 5-21-0863 N331 Small Commercial Circle 2 5-21-0863

2 @ 4 x 4 x 110" COMM WELCOME UPRIGHT (1-06-0847)

A429

1 @ HAHA MIRROR PANEL (9-20-0429)

HAHA Mirror Parts List

Grab-n-Go Bar Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H13 Fender Washer 3/8" x 1 1/4" 2 5-46-0695

H104 Lag Bolt 5/16" x 2" 2 5-46-0695 N236 Grab-n-Go Bar 1 5-24-0276

Welcome Sign Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H3 Flat Washer 3/8" 6 5-46-0382 H116 Lag Bolt 3/8" x 3 1/2" 6 5-46-0382 N310 Welcome Sign 37" x 37" 1 Loose

Commercial Anchoring Kit

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H4 Flat Washer 1/2" 8 5-46-0848 H12 Lock Washer 1/2" 8 5-46-0848 H18 Standard Nut 1/2" 8 5-46-0848 H29 Acorn Nut 1/2" 8 5-46-0848 H80 Carriage Bolt 1/2" x 11" 8 5-46-0848 N46 90° Bracket 8 5-21-0993

25" Grab-n-Go Bar Parts List

F/N# DESCRIPTION DIMENSION QTY FOUND IN

H13 Fender Washer 3/8" x 1 1/4" 4 5-46-0695 H104 Lag Bolt 5/16" x 2" 4 5-46-0695 N157 Grab-n-Go Bar 1 5-24-0368

NOTES

Continued on next page:

*ATTENTION: Commercial units are designed for construction with the Wood Roof option, but can be constructed without. Complete the required part modifications, per Steps 2 and 4, prior to assembly, if not installing Wood Roof Option.

*NOTE: If assembling Design A without the Wood Roof option, skip to Step 2.

*NOTE: In this step and all future steps, pre-drill 1/8" pilot holes for all 1/4" and 5/16" lag bolts and 1/4" pilot holes for all 3/8" lag bolts.

1. Attach Commercial Ground Runners (6796) to ML Corner Uprights (6799) and ML Center Uprights (6798) using 3/4" Hardware (H5) and 1/2" Hardware (H4) (H12) (H18) (H29) (H71). Do not fully tighten hardware at this time.

2. Measure up 12 5/8" and 85" on ML Corner Uprights (6799) (as shown in Inset A) and attach 6 Hole Facias (4732) to ML Corner Uprights (6799) and ML Center Uprights (6798) using 3/8" Hardware (H3) (H116). 6 Hole Facias (4732) should have offset holes farthest from edge up (as shown in Details A & B).

3. Square each wall assembly using a tape measure, level, and square.

4. Finish tightening Hardware from #1.

Step 1 Pod A Wall Support Assembly

6798H116 H3

H116H3

H5

H71

H4 H12

H18

H29

COUNTERSUNK

HOLES SHOULD

FACE IN

H29

H18 H4

H12

12 5/8"

85"

60 5/8"

A

B

INSET A

1 3/4"

DETAIL A

1 3/4"

DETAIL B

Continued from previous page:

Step 1 Pod A Wall Support Assembly

*ATTENTION: Commercial units are designed for construction with the Wood Roof option but can be constructed without. Complete the required part modifications, per Steps 2 and 4, prior to assembly. Be sure to fully read and follow directions below.

1. Make the following modifications to ML Corner Uprights (6799) and ML Center Uprights (6798):

Cut two ML Corner Upright (6799) to 86"• Cut one ML Corner Upright (6799) to 77"• Cut one ML Center Upright (6799) to 91 3/4"• Cut one ML Center Upright (6798) to 86"•

2. Router, sand, and stain cut surfaces.

3. Attach Commercial Ground Runners (6796) to ML Corner Uprights (6799) and ML Center Uprights (6798) using 3/4" Hardware (H5) and 1/2" Hardware (H4) (H12) (H18) (H29) (H71). Do not fully tighten hardware at this time.

4. Measure up 12 5/8" and 85" on ML Corner Uprights (6799) (as shown in Inset A) and attach 6 Hole Facias (4732) to ML Corner Uprights (6799) and ML Center Uprights (6798) using 3/8" Hardware (H3) (H116). 6 Hole Facias (4732) should have offset holes farthest from edge up (as shown in Details A & B).

5. Square each wall assembly using a tape measure, level, and square.

6. Finish tightening Hardware from #3.

Step 2 Pod A Wall Support Assembly (without Wood Roof)

H116

H3

H116 H3

H5

H71

H4 H12H18

H29

H29

H18H4

H12

CUT TO

86" CUT TO

77"

6799 6799

CUT TO

91 3/4"

12 5/8"

85"

60 5/8"

A

B

INSET A

1 3/4"

DETAIL A

1 3/4"

DETAIL B

Continued from previous page:

Step 2 Pod A Wall Support Assembly

*NOTE: If assembling Design A without the Wood Roof option, skip to Step 4.

*NOTE: When installing ML Center Uprights (6798), ensure they are spaced appropriately. All ML Corner Uprights (6799) and ML Center Uprights (6798) should measure 32" from outside to outside (as shown in Inset A).

1. Measure up 10 1/8" and 84" on ML Corner Uprights (6799) (as shown in Inset A) and attach 8 Hole Facia (4811) and 6 Hole Facias (4732) to ML Corner Uprights (6799) and ML Center Uprights (6798) using 3/8" Hardware (H3) (H116). 6 Hole Facias (4732) should have offset holes nearest the edge up (as shown in Details A & B).

*NOTE: 6 Hole Facia (4732), labeled A in the diagram, should be installed 10 1/8" up and with offset holes nearest the edge up.

2. On the back side of the assembly, measure up 12 5/8" on ML Corner Uprights (6799) (as shown in Inset A) and attach 6 Hole Facia (4732) (labeled B) to ML Corner Uprights (6799) and ML Center Upright (6798) using 3/8" Hardware (H3) (H116). 6 Hole Facia (4732) should have offset holes nearest the edge up (as shown in Details A & B).

Step 3 Pod A Wall Support Assembly

H3

H116

H3

H116

6798 6798

H116 H3

A

B

10 1/8"

84"

60 5/8"

12 5/8"

32"

A

BINSET A

48114732

B 1 1/4"

DETAIL A

1 1/4"

DETAIL B

Continued from previous page:

Step 3 Pod A Wall Support Assembly

1. Make the following modifications to ML Center Uprights (6798):

Cut two ML Center Uprights (6798) to 85"• Cut one ML Center Upright (6798) to 77"•

2. Router, sand, and stain cut surfaces.

*NOTE: When installing ML Center Uprights (6798), ensure they are spaced appropriately. All ML Corner Uprights (6799) and ML Center Uprights (6798) should measure 32" from outside to outside (as shown in Inset A).

3. Measure up 10 1/8" and 84" on ML Corner Uprights (6799) (as shown in Inset A) and attach 8 Hole Facia (4811) and 6 Hole Facias (4732) to ML Corner Uprights (6799) and ML Center Uprights (6798) using 3/8" Hardware (H3) (H116). 6 Hole Facias (4732) should have offset holes nearest the edge up (as shown in Details A & B).

*NOTE: 6 Hole Facia (4732), labeled A in the diagram, should be installed 10 1/8" up and with offset holes nearest the edge up.

4. On the back side of the assembly, measure up 12 5/8" on ML Corner Uprights (6799) (as shown in Inset A) and attach 6 Hole Facia (4732) (labeled B) to ML Corner Uprights (6799) and ML Center Upright (6798) using 3/8" Hardware (H3) (H116). 6 Hole Facia (4732) should have offset holes nearest the edge up (as shown in Details A & B).

Step 4 Wall Support Assembly

4732 4811

H3

H116

H3

H116

H116 H3

A

B

CUT TO

77"

CUT TO

85"

10 1/8"

84"

60 5/8"

12 5/8"

32" A

BINSET A

48114732

B

1 1/4"

DETAIL A

1 1/4"

DETAIL B

Continued from previous page:

Step 4 Wall Support Assembly

*NOTE: If assembling Pod A to conform to Australian standards, refer to installation instructions on pages 119-120 instead of this Step.

*NOTE: From this step on, construction methods are the same with or without the Wood Roof.

All steps from this point on will be shown as built with the Wood Roof.

*NOTE: When installing ADA Transfer Handle Upright (6739) and ADA Transfer Upright (6787), ensure they are spaced appropriately. All Uprights should measure 32" from outside to outside (as shown in Inset A).

1. Attach ADA Transfer Handle Upright (6739) and ADA Transfer Upright (6787) to previously installed 8 Hole Facia (4811) and previously installed 6 Hole Facia (4732) (as shown in Inset B) using 3/8" Hardware (H3) (H116).

2. Position 4 Hole Facia (4693) (as shown in Detail A) with offset holes down and attach to ADA Transfer Handle Upright (6739) and ADA Transfer Upright (6787) using 3/8" Hardware (H3) (H116).

The top of 4 Hole Facia (4693) should be flush with the top of 8 Hole Facia (4811) and 6 Hole Facia (4732).

3. Attach 2 Hole Facias (3901) (in two locations shown) to Uprights using 3/8" Hardware (H3) (H116). 2 Hole Facias (3901) should rest directly on top of the Facias below.

4. Place ADA Support Facias (4847) directly on top of 6 Hole Facia (4732) and 8 Hole Facia (4811) and attach to Uprights (6739) (6787) (6798) (6799) using 3/8" Hardware (H3) (H116).

5. Place 6 Hole Facias (4732) directly on top of (approximately 20 5/8" up from the bottom of Uprights as shown in Inset A) ADA Support Facias (4847) and attach to Uprights (6739) (6787) (6798) (6799) using 3/8" Hardware (H3) (H116). Orient 6 Hole Facias (4732) with offset holes nearest the edge down (as shown in Detail B).

*NOTE: Using a level, square, and a tape measure, check to ensure the structure is square and level.

Step 5 Facia & Step Support Assembly *US Design only

32"

A

B

H116H3

4693 4811

H3

H3

H116

H116

60 5/8" 32"

J

32"

20 5/8"

INSET A

6799 6798

DETAIL A

48113901

OFFSET

HOLES DOWN

OFFSET

HOLES UP

DETAIL B

47326787

OFFSET

HOLES DOWN

M

INSET B

H3H116

Continued from previous page:

Step 5 Facia and Step Support Assembly

*NOTE: Orient all 4 Hole Facias (4693) with offset holes up (as shown in Detail A).

1. Measure up, from the bottom of Uprights, 28 5/8", 36 5/8", and 44 5/8" and mark uprights.

2. Attach 4 Hole Facias (4693) to Uprights (6798) (6799) using 3/8" Hardware (H3) (H116).

Step 6 Deck Support Installation

67986799

H3 H116

60 5/8" 32"

J

28 5/8" 36 5/8" 44 5/8"

INSET A

OFFSET

HOLES UP

DETAIL A

H116

H3

Continued from previous page:

Step 6 Deck Support Installation

*NOTE: If anchoring this set in concrete to meet Australian standards, refer to pages 121-122 to anchor base unit before installing Deck Panels (A133).

*NOTE: Pre-drill 1/8" pilot holes for all 1/4" lag bolts.

1. Place BGB/Pent Deck Panels (A133) on top of Facias, centered between Uprights, and attach using 1/4" Hardware (H1) (H99).

2. On each side of Deck Panel (A133), position Commercial Fillers (3356) on top of Facias and attach using 1/4" Hardware (H1) (H97) (as shown in Inset A).

*NOTE: Counter bored holes in Commercial Fillers (3356) must be facing in (as shown), and be flush with outside faces of Uprights when properly installed.

Step 7 Deck Installation

M

A133

A133

A133

A133

H1

H99

H1

H97

Continued from previous page:

Step 7 Deck Installation

*NOTE: Pre-drill 1/4" holes for all 3/8" lag bolts.

*NOTE: Refer to Details A, B, C, and D to properly position Facias (4732) (4693). Facias mounted directly opposite of one another should be oriented (with offset holes up or down) the same.

*NOTE: Facias (4732) (4693) should be flush with the top of BGB/Pent Decks (A133).

1. Position 6 Hole Facias (4732) with offset holes up (as shown in Detail A) and attach using 3/8" Hardware (H3) (H116).

2. Position 4 Hole Facias (4693) (as shown in Detail views) and attach using 3/8" Hardware (H3) (H116).

Step 8 Facia Installation

B

C D

A133

A133

A133

H116 H3

H3 H116

H116 H3

DETAIL A

OFFSET

HOLES

DOWN

DETAIL B DETAIL C DETAIL D

OFFSET

HOLES

DOWN

Continued from previous page:

OFFSET

HOLES UP OFFSET

HOLES

DOWN

OFFSET

HOLES UP

Step 8 Facia Installation

*NOTE: Pre-drill 1/4" pilot holes for all 3/8" lag bolts.

*NOTE: Refer to Details A and B to properly orient Facias (4693).

*NOTE: All Facias (4693) should be installed 38" up from the Deck (A133) they are directly installed above.

1. Position 4 Hole Facias (4693) (as shown in Details A and B) and attach using 3/8" Hardware (H3) (H116).

2. Attach 2 Hole Facia (3901) directly below 4 Hole Facia (4693) (in location shown) using 3/8" Hardware (H3) (H116).

3. Position 3 Hole Facia (3930) against Uprights (6787) (6798) directly above 6 Hole Facia (4732) and attach using 3/8" Hardware (H3) (H116).

Step 9 Facia Installation

38"

H3

A133

A133

46933901

H116

H3H116

A

B

DETAIL A

OFFSET

HOLES

DOWN

DETAIL B

Continued from previous page:

OFFSET

HOLES

DOWN

OFFSET

HOLES

UP

Step 9 Facia Installation

A838

A838

A942

A942

A942

DETAIL A

4693H99 H1

H93

H1 A942

*NOTE: Pre-drill 1/8" pilot holes for all 1/4" lag bolts and 1/4" holes for all 3/8" lag bolts.

1. Attach Rails (A191) to 4 Hole Facias (4693) and Decks (A133) using 1/4" Hardware (H1) (H93) (H99) (as shown).

Step 10 Rail Installation

H

A940

H97

H1 H1

H99 6799

J

INSET A

*NOTE: ADA Step will be installed on front side if assembling Pod A to meet Australian standards.

*NOTE: ADA Step (A940) must have bottom runner, running horizontal with stepping surface boards, facing out.

1. Position ADA Step (A940) on top of ADA Support Facias (4847) and up against Uprights (6739) (6799) and attach to ADA Support Facias (4847) using 1/4" Hardware (H1) (H99).

2. Position ADA Step Facia (4846) against ends of ADA Support Facias (4847) and attach to the front runner of ADA Step (A940) using 1/4" Hardware (H1) (H97) (as shown).

Step 11 Step Installation

*ATTENTION: Commercial units are pre-engineered for construction with the Wood Roof option but can be constructed without. Complete the required part modifications, per Steps 13 and 15, prior to assembly if not installing Wood Roof Option.

*NOTE: If assembling without the Wood Roof option skip to Step 13.

1. Attach Commercial Ground Runners (6796) and Main Beams (7690) to 48" DH Corner Uprights (6802) and 48" DH Center Uprights (6789) using 3/4" Hardware (H5) and 1/2" Hardware (H4) (H12) (H18) (H29) (H71). Do not fully tighten hardware at this time.

2. Measure up 12 5/8" on 48" DH Corner Uprights (6802) (as shown in Inset A) and attach 6 Hole Facias (4732) using 3/8" Hardware (H3) (H116). 6 Hole Facias (4732) should have offset holes, nearest edge, up (as shown in Detail A).

3. Center 48" DH Center Uprights (6789) between Corner Uprights (6802) (as shown in Inset A) and attach using 3/8" Hardware (H3) (H116) (H119).

4. Square each wall assembly using a tape measure, level, and square.

5. Finish tightening Hardware from #1.

Step 12 Pod A Wall Support

H4H12

H18 H29

COUNTER SUNK

HOLES SHOULD

FACE IN

H116 H3

H71 H5 H4

H12

H18

H29

H119 H3

H71H5 H5

H5 H71

H3

H116

12 5/8"

32"

A

INSET A

1 1/4"

DETAIL A

Continued from previous page:

Step 12 Pod B Wall Support Assembly

*ATTENTION: Commercial units are designed for construction with the Wood Roof option but can be constructed without. Complete the required part modifications, per Steps 13 and 15, prior to assembly, if not installing Wood Roof Option.

1. Make the following modifications to 48" DH Corner Uprights (6802):

Cut three 48" DH Corner Uprights (6802) to 97"• Cut one 48" DH Corner Uprights (6802) to 103 3/4"•

2. Router, sand, and stain cut surfaces.

3. Attach Commercial Ground Runners (6796) and Main Beams (7690) to 48" DH Corner Uprights (6802) and 48" DH Center Uprights (6789) using 3/4" Hardware (H5) and 1/2" Hardware (H4) (H12) (H18) (H29) (H71). Do not fully tighten hardware at this time.

4. Measure up 12 5/8" on 48" DH Corner Uprights (6802) (as shown in Inset A) and attach 6 Hole Facias (4732)…