Rev 01 Attach 2 SOW.pdf

STATEMENT OF WORK (SOW)

MK54 Torpedo Propellers Manufactured From Machined 6061-T6 Aluminum.

1.0 Background

Naval Undersea Warfare Center Division, Newport (NUWCDIVNPT) Code 85 is currently responsible for developing a lower cost, readily procurable set of propellers for the MK54 Torpedo System (MK54). A 3D parametric solid model was developed using design of record (DOR) MK54 propeller technical data packages (TDP). After initial prototyping manufacturing using the developed 3D parametric Solid Models and testing and evaluation efforts, an initial production-ready drawing was developed for subsequent materiel procurement.

1.1 Place of Performance

The contractor’s facility.

1.2 Authorized Users

NUWCDIVNPT Code 85 (8524 & 8554)

1.3 Sponsors

PMS 404, Undersea Weapons

1.4 Types of Funding

Weapon Procurement, Navy (WPN) Research, Development, Testing and Engineering (RDT&E) Operation and Maintenance, Navy (O&MN) Other Procurement, Navy (OPN)

2.0 Scope

The contractor shall manufacture, test, inspect, package and deliver Propeller, FWD, NAVSEA Part Number 8982012, and Propeller, AFT, NAVSEA Part number 8982013 to the specified quantities of the contract in accordance with the technical design & manufacturing requirements of NAVSEA drawings 8982012 and 8982013.

2.1 Program or Systems Supported

MK 54 Lightweight Torpedo

2.2 Functional Areas:

Propulsion

3.0 Applicable Documents

The contractor shall perform the tasking required in Section 4.0 in accordance with (IAW) the below Applicable Documents (ADs).

NUMBER TITLE REVISION/

DATE

APPLICABLE

SOW TASK

3.1 Government Drawings

3.1.1 8982012 Propeller, FWD, PDF Drawing All

3.1.2 8982013 Propeller, AFT, PDF Drawing All

3.1.3 8982012 Propeller, FWD; SolidWorks Native .sldprt & .slddrw files All

3.1.4 8982013 Propeller, AFT; SolidWorks Native .sldprt & .slddrw files All

3.1.5 8982012 Propeller, FWD; Neutral 3D solid model files (.step, .X_T, .stl) All

3.1.6 8982013 Propeller, AFT; Neutral 3D solid model files (.step, .X_T, .stl) All

3.1.7 8982012 Propeller, FWD; Blade contour data (.TXT) All

3.1.8 8982013 Propeller, AFT; Blade contour data (.TXT) All

3.2 DoD Issuances

3.2.1 DOD-STD-2101 Classification of Characteristics (10 May

1979)

-/10 May

All

3.2.2 MIL-STD-2073-1 w/change 4 – DOD STANDARD

PRACTICE FOR MILITARY PACKAGING

22 April

4.2

3.2.3 DODM 4160.28 vol 1 & 2 4.3

3.3 Navy Issuances

3.3.1 OPNAVINST 5510.36B (Jul 2019), Department of the Navy

Information Security Program Regulation All

3.3.2 NUWCDIVNPTINST 4000.1 (Jun 2016) Receipt, Delivery, Inspection, and Shipment of Material

All

3.4 Industry Standards

3.4.1 American Society of Mechanical Engineers (ASME) Y14.100

Engineering Drawing Practices All

3.4.2 ASME Y14.5 Dimensioning and Tolerancing Standard 2018+ All

3.4.3 ASME Y14.41 Digital Product Definition Data Practices 2019+ All

3.4.4 SAE AS 9102 – Aerospace Series – First Article Inspection

Requirements June 2023 4.1.1.1

3.4.5 SAE AS6174 Counterfeit Materiel; Assuring Acquisition of Authentic and Confirming Materiel Rev A

2014-07 4.1.1.1, 4.1.2.2, 4.1.3

3.4.6 ASQ/ANSI Z1.4 Sampling Procedures and Tables for

Inspection by Attributes

2003+ 4.1.1, 4.1.2, 4.1.3

3.4.7 ASTM D3953 - Standard Specification for

Strapping, Flat Steel and Seals

2022+ 4.2

4.0 Technical Requirements

The contractor shall perform the tasks in Section 4.0 in accordance with the Applicable Documents (Section 3.0).

4.1 Manufacture of specified items & Objective Quality Evidence – Inspection & certificate reporting

The contractor shall manufacture Part Number 8982012, Propeller, FWD, and Part number 8982013, Propeller, AFT, in accordance with ADs.

4.1.1 The contractor shall manufacture, test and deliver First Article Test units for Part Numbers 8982012 & 8982013 in the quantity specified in CLINs 0001 & 0002.

4.1.1.1 The contractor shall conduct First Article Inspections and provide First Article Inspection reports for CLINs 0001 & 0002 to the Government for review and approval.

• The contractor shall conduct a formal dimensional inspection and provide the inspection data for each unit in the report. The dimensional inspection shall:

o Include measurement data relative to all dimensions, attributes, dimensional locations, and drawing notes.

o Utilize the propeller blade contour coordinate data included in the Government provided .TXT files, aside from the points that intersect with the propeller hub and those outside of the blade tip, in conjunction with the provided 3D Parametric Solid CAD Models.

o Include each blade, of which shall include a minimum of 20 inspection points for each blade section defined by the z-axis heights of the curves that define the pressure and suction faces of each blade.

o The dimensional inspection for the hub and spline shall use a randomized sampling plan or randomized block sampling plan.

o The First Article Inspection and report shall include Static and Dynamic balancing result data for each unit.

Deliverable: CDRL A001 – First Article Test/Inspection Procedures and Reports (FAT/IPR); DID: DI-NDTI-82326

4.1.2 Upon Government approval, the contractor shall manufacture production units of 8982012 & 8982013 in the quantity specified in CLINs 0003 & 0004.

4.1.2.1 The contractor shall provide a Certification Data Report for CLINs 0003 and 0004. The Certification Data Report shall include supporting evidence and all supporting data demonstrating that each unit conforms to the requirements listed on drawings 8982012 and 8982013 that are not otherwise specified in the requirements of paragraph 4.1.2.2 & 4.1.2.3.

Deliverable: CDRL A002 – Certification Data Report; DID: DI-MISC-82386

4.1.2.2 The contractor shall provide a Material Traceability report (MTR) per material lot required to manufacture the quantity specified in CLINs 0003 and 0004.

Deliverable: CDRL A003 – Material Traceability Report(s) (MTR); DID: See SAE AS6174A

4.1.2.3 The contractor shall conduct dimensional inspections for CLINs 0003 and 0004 using a Coordinate Measuring Machine (CMM).

• The dimensional inspection shall include measurement data relative to all dimensions, attributes, dimensional locations, and drawing notes.

• The contractor shall utilize the propeller blade contour coordinate data included in .TXT files in conjunction with the provided 3D Parametric Solid CAD Models for the overall dimensional inspection.

• The dimensional inspection for the hub and spline shall use a randomized sampling plan or randomized block sampling plan.

• The dimensional inspection shall include each blade, of which shall include a minimum of 22 points for each of the 3 blade sections defined by the table below. Inspection points of each section shall encompass both the pressure and suction faces of the blade. Note: the first curve heights are inside the hub and the last curve heights are beyond the blade tip.

Part Number Section Curve height from Datum A (in) 8982012 1 1.84 thru 2.80 8982012 2 2.80 thru 3.86 8982012 3 3.86 thru 4.78 8982013 1 .94 thru 1.91 8982013 2 1.91 thru 2.97 8982013 3 2.97 thru 4.44

Deliverable: CDRL A004 – Coordinate Measuring Machine (CMM) Dimensional Inspection Report; DID: DI-NDTI-80809

4.1.3 Upon receipt of Option exercise by the Government, the contractor shall manufacture production units of 8982012 & 8982013 for the unit quantity specified in CLINs 0005 & 0006.

Deliverables: CDRL A002 – Certification Data Report; DID: DI-MISC-82386

CDRL A003 – Material Traceability Report(s); DID: See SAE AS6174A CDRL A004 – Dimensional inspection via CMM reports; DID: DI-NDTI-80809

4.2 Preparation For Delivery

4.2.1 Packaging and Packing

The contractor shall prepare Part Number 8982012, Propeller, FWD and Part number 8982013, Propeller, AFT for shipment in accordance with MIL-STD- 2073-1, Method 10. Cushioning, padding, blocking, bracing, and restraints inside the box shall be performed to restrict propeller movement within the wood box and prevent damage to the blades and hub spline. The wood box shall be of nailed and locked corner construction (formerly PPP-B-621, Class 1, Style 4, Grade B). The box shall have full cleated ends and butt joints. The thickness of the wood members shall (as a minimum) be in accordance with Table 1.

Table 1 – Wood Thickness

Thickness of Sides, Top and Bottom Ends Thickness and Width of Cleats ½ Inch 5/8 inch 5/8 x 3 Inches

Nails shall be placed so as not to intrude on the interior space of the box. The box shall be banded using straps conforming to ASTM D3953, Type 1 (flat strapping regular duty), Finish B, Grade 3 (galvanized commercial coating).

4.2.1.1 Non-manufactured wood materials

Heat treat wood quality marking: All non-manufactured wood used in packaging shall be heat treated to a core temperature of 56º Celsius for a minimum of 30 minutes. The box manufacturer and the manufacturer of wood used in packaging shall be affiliated with an inspection agency listed on the American Lumber Standards Committee (ALSC) Accredited Agencies List. The box manufacturer and the manufacturer of wood used in packaging shall ensure traceability to the original source of heat treatment. Each box shall be marked to show the conformance to the international plant protection convention standard. Boxes and any wood used in packaging made of non-manufactured wood shall be heat treated. The quality mark shall be placed on both ends of the outer packaging, between the end cleats or end battens. Foreign manufacturers shall have the heat treatment of non- manufactured wood products verified in accordance with their national plant protection organization's compliance program.

4.2.2 Marking

In addition to any special marking required by the contract or purchase order, the wood box shall be marked in accordance with MIL-STD-129. As a minimum, the box shall contain the following information:

P/N 8982012 Part Number Propeller, FWD Nomenclature XX EACH Quantity per box XXXXXX-XX-X-XXXX Contract Number XXX LBS Gross weight in Pounds S/N XXX-XXX Serial number range

P/N 8982013 Part Number Propeller, FWD Nomenclature XX EACH Quantity per box XXXXXX-XX-X-XXXX Contract Number XXX LBS Gross weight in Pounds S/N XXX-XXX Serial number range

EXAMPLE: The below information is for example purposes only.

P/N 7516900

BEAM, LIFTING, MK 99 MOD 0

1 EACH

N08861-08-C-1001

156 LBS

S/N 123

The marking shall not be obscured. Marking shall be clearly legible, and size shall be proportionate to available marking space. Color of marking shall be black, using enamel, lacquer or waterproof petroleum-resistant ink.

4.2.3 Documentation

Copies of DD Form 250 (DD-250), Material Inspection and Receiving Report shall accompany each FA and production lot submission.

4.3 Demilitarization (DEMIL)

The contractor shall process any unusable units through DLA Disposition services. Otherwise, due to these parts not having National Stock Numbers (NSNs) nor DEMIL code assignment, the contractor shall scrap parts/units by destroying/shredding item features including blades, blade count and hub spline to the point that the propellers are not able to be restored or repaired to a usable condition to prevent release of inherent design information.

5.0 Progress Reports

RESERVED.

6.0 Government Furnished Information

RESERVED.

7.0 Government Furnished Property

8.0 Information and Communication Technology (ICT) Accessibility Requirements

9.0 Security Compliance

9.1 Program Protection

SECURITY: All Contractor personnel shall adhere to the Security provisions of 32 CFR Part 117 – National Industrial Security Program Operating Manual (NISPOM). While performing work associated with NUWCDIVNPT, Contractor personnel shall comply with the NUWCDIVNPT Security Manual and, if at another facility, the security regulations of the host facility. Applicable FAR, DFARS, NMCARS clauses, and NAVSEA text shall be adhered to in the performance of this contract. Security incidents shall be promptly reported through the companies Facility Security Officer (FSO), to the Contracting Officer’s Representative (COR), Technical Point of Contact (TPOC), and the Cognizant Security Office to NUWCDIVNPT Security.

Controlled Unclassified Information (CUI) including Legacy FOUO and Covered Defense Information (meeting the definition of 48 CFR 252.204–7012(a)) generated and/or provided under this contract shall be marked and safeguarded as specified in DoD Instruction 5200.48, CUI available at: https://www.esd.whs.mil/Portals/54/Documents/DD/issuances/dodi/520048p.PDF. Any product containing Covered Defense Information shall be assigned a distribution statement (distribution statements B through F) in accordance with DoDI 5230.24 (Distribution Statements on Technical Documents); and DoDI 5230.24, Enclosure 3 Procedures, available at https://www.esd.whs.mil/Portals/54/Documents/DD/issuances/dodi/523024p.pdf

INFORMATION SECURITY: If the work is performed at the Contractor's facility, the Contractor shall implement and maintain security procedures and controls to prevent unauthorized disclosure of classified information and controlled unclassified information (CUI) and to control distribution of CUI in accordance with National Industrial Security Program Operating Manual (NISPOM) codifying 32 CFR Part 117, NISPOM Rule, and SECNAV M-5510.36B. If the work is performed at the Government's facility, the Contractor shall comply with facility policy.

CUI INCIDENT REPORTING AND RESPONSE: The Contractor shall promptly report any unauthorized, inadvertent, or illegal release or disclosure of CUI to the Contracting Officer’s Representative / Technical Point of Contact (TPOC), Procuring Contracting Officer, and the Security Office. Contractor personnel shall coordinate this effort through the relevant industry site FSO.

PUBLIC RELEASE: Any controlled unclassified information pertaining to this contract shall not be released for public dissemination, including posting to any social media sites such as Facebook or Twitter, unless it has been approved for public release by appropriate U.S. Government authority. Proposed public releases shall be submitted for approval prior to release through Commander, Naval Undersea Warfare Center, Division Newport, Newport, RI 02841.

9.2 Operations Security (OPSEC)

OPSEC is a process that identifies critical information to determine if friendly actions can be observed by adversary intelligence systems, determines if information obtained by adversaries could be interpreted to be useful to them, and then executes selected measures that eliminate or reduce adversary exploitation of friendly critical information.

The Contractor shall develop and implement, and update and maintain an OPSEC program to protect controlled unclassified and classified activities, information, equipment, and material used or developed by the Contractor and any subcontractor during performance of the contract. The Contractor shall be responsible for the subcontractor implementation of the OPSEC requirements.

The Contractor developed OPSEC program may include Information Assurance and Communications Security (COMSEC). The OPSEC program shall be in accordance with National Security Decision Directive (NSDD) 298, and at a minimum shall include:

1) Assignment of responsibility for OPSEC direction and implementation.

2) Issuance of procedures and planning guidance for the use of OPSEC techniques to identify vulnerabilities and apply applicable countermeasures.

3) Establishment of OPSEC education and awareness training.

4) Provisions for management, annual review, and evaluation of OPSEC programs.

5) Flow down of OPSEC requirements to subcontractors when applicable.

While performing aboard NUWC or NUWC sites, the contractor shall: comply with all OPSEC instructions and policies detailed in the NUWCDIVNPT Security Manual; Include OPSEC as part of its ongoing security awareness program and take all required Agency training;

Be responsive to the Supporting OPSEC Manager on a non-interference basis; and Protect sensitive unclassified information and activities, which could compromise classified information or operations, or degrade the planning and execution of operations performed by the Requiring Organization and contractor in support of the mission.