DraftStatementOfWork.pdf

DRAFT

N66604-15-Q-1701

Attachment #1

Statement of Work

1.0 BACKGROUND

The VIRGINIA-Class (VA Class) Submarine (SSN 774) External Countermeasure

Launcher (ECL) requires a Breech Extension Guide (BEG) for loading the ECL modules aboard a VA-Class submarine; each SSN-774 contains seven launch tubes. The BEG was designed by Electric Boat Corporation (EBC); the four existing BEGs were constructed by a subcontractor to EBC. Two of the four BEGs are currently being used by the shipbuilders to satisfy construction testing requirements.

The Program Executive Office for Submarines (PEO-SUB) has tasked the Naval

Undersea Warfare Center Division, Newport (NUWCDIVNPT), Platform & Payload

Integration Department (Code 40) to procure an additional BEG for a VA Class submarine.

2.0 SCOPE

The contractor shall manufacture and deliver one (1) BEG, for use during loading and handling operations of ECLs aboard VA Class submarines. PMS 450, the NAVSEA

Sponsor for the VA Class Program, has provided Shipbuilding and Conversion, Navy

(SCN) funds to Code 40 for this acquisition.

3.0 APPLICABLE DOCUMENTS

3.1 Drawings and Technical Documentation

3.1.1 NAVSEA Drawing 7383856 Rev. A (Drawing H692-1632 Rev. A), NSSN Class

Submarine External Countermeasure Launcher Breech Extension Guide

Assembly and Details

3.1.2 Engineering Report ERH692-1632A1

3.1.3 Engineering Report ERH692-1632A2

3.1.3 Engineering Report ERH692-1632A3

3.1.4 Engineering Report ERH692-1632A4

3.1.5 Engineering Report ERH692-1632A6

3.1.6 Engineering Report ERH692-1632A9

3.1.7 Engineering Report ERH692-1632A10

3.1.8 NAVSEA Drawing 8307643, VIRGINIA Class External Countermeasure

Launcher BEG Stand

3.1.9 NAVSEA Drawing 53711-8307642, BEG Diver Platform Assembly

3.1.10 NUWC Newport Standard Operating Procedure: Assembly of the VIRGINIA-

Class External Countermeasure Launcher (ECL) Breech Extension Guide (BEG)

Attachment #1

Diver Platform, or equivalent.

3.2 Specifications and Standards

3.2.1 ASME Y 14.34, Drawing Types and Applications of Engineering Drawings

(dated 01 Jan 13)

3.2.2 ASME Y 14.5 Dimensioning and Tolerancing (dated 27 Mar 09)

3.2.3 ASME Y 14.5.1M-1994, Dimensioning and Tolerancing Principles (Reaffirmed

2012)

3.2.4 ASME Y14.100, Engineering Drawing Practices, with appendices B, C, D and E

(dated 30 Jul13)

3.2.5 ASME B46.1, Surface Texture, Surface Roughness, Waviness and Lay (dated 01

Jan 09)

3.2.6 MIL-DTL-15024F, Plates, Tags, and Bands for Identification of Equipment, General Specification for (Dated 28 Nov 97)

3.2.7 MIL-STD-130N, Identification Marking of US Military Property (dated 16 Nov

12)

3.2.8 T9074-AQ-GIB-010/271, Requirements for Non-Destructive Testing Methods

3.2.9 MIL-STD-2035A, Non-Destructive Testing Acceptance Criteria (dated 15 May

95)

3.2.10 ISO-9001:2008, Quality Management Systems – Requirements (dated 15 Nov 08)

3.2.11 NAVSEA Instruction 5100.3D – Mercury, Mercury Compounds, And

Components Containing Mercury or Mercury Compounds; Control of (dated 26 Jan 98)

4.0 REQUIREMENTS

4.1 Manufacture, Assemble, and Load-Test of Breech Extension Guide

4.1.1 The contractor shall manufacture, assemble, load-test and inspect one (1)

BEG, in accordance with Applicable Documents 3.1.1 thru 3.1.7 of

Section 3.0. {*EXCEPTION: Part numbers A6 and A7, (which are wire rope sling bridle assemblies for handing the BEG, and are identified within the Applicable Documents of Section 3.0, as indicated in ER692-

1632A2_sht_0005 and ER692-1632A2_sht_0006, respectively), are not to be fabricated as part of this requirement.}

4.1.1.1 Data Deliverables: The Contractor shall provide monthly status reports describing manufacturing progress or issues, in accordance with (iaw) CDRL A001; Assessment Reports iaw CDRL A002.

The Contractor shall also submit any Requests for Variance

(formerly RFD/RFW) iaw CDRL A003; Class I Engineering

Change Proposals (ECPs) iaw A004; Specification Change Notices

(SCNs) iaw CDRL A005; and Notices of Revision (NORs) iaw

CDRL A006.

Attachment #1

4.1.1.2 Hardware Deliverables: The Contractor shall deliver one BEG, iaw

DD Form 250.

The contractor shall mark and conduct load-testing on the BEG, in accordance with Applicable Documents 3.1.1 thru 3.1.7 of Section 3.0 above. Upon completion of the required testing, the contractor shall perform hardware inspection of the final assembly BEG production unit.

The Government shall be notified at least fifteen (15) calendar days prior to the performance of the test/inspection. The Government also reserves the right to inspect the test facility at the contractor’s plant(s) and at the contractor’s subcontractor’s plant(s), as well as to witness all tests specified herein. The contractor shall identify all failures, deficiencies, and discrepancies revealed during the performance of the specified tests in the Failure Analysis and

Corrective Action Report (CDRL A002). The contractor shall demonstrate acceptability of the BEG assembly, as follows:

Test/Inspection requirements at Origin are as follows:

a. The Contractor shall verify that the BEG meets or exceeds all the requirements of the manufacturing drawing packages as provided in Applicable Documents 3.1.1 thru 3.1.8. Contractor-generated inspection reports shall identify and record all material validation/certification data, inspection/ measurement data with specific measurements recorded, outside process certifications

(coatings, heat treatment, etc.) and load testing certifications where necessary. The contractor shall assemble this objective quality evidence (OQE) and present it at the time of test/inspection;

b. The BEG production unit will not be destroyed in testing, and shall be considered the sole contract quantity.

4.1.1.3 Deliverables: The contractor shall submit a Failure Analysis and

Corrective Action Report iaw CDRL A002.

4.1.1.4 Deliverables: The Contractor shall provide a Test/Inspection

Report iaw CDRL A007; Quality Assurance Provisions iaw CDRL

A008; and, a Certificate of Compliance IAW CDRL A009, upon delivery of the hardware to the final destination for inspection and acceptance.

Test/Inspection requirements at Destination are as follows:

Attachment #1

4.1.2 The contractor shall perform a dimensional inspection for the BEG in accordance with Applicable Documents 3.1.1 thru 3.1.7 of Section 3.0.

Additionally, the contractor shall perform Fitment Testing on the BEG at its test facility prior to shipment. Fitment Testing shall consist of the following:

a) The Government will provide one (1) BEG Shipping Stand (per

Applicable Document 3.1.8) and one (1) BEG Diver Platform (per

Applicable Document 3.1.9) to the contractor to support Fitment

Testing at the contractor's facility.

b) In accordance with Applicable Document 3.1.10, the Contractor shall place the BEG into the Government-furnished BEG Shipping Stand.

If the BEG mounts do not align and interface securely within the BEG

Shipping Stand, the contractor shall notify the Government TPOC and propose recommended changes to achieve proper alignment and interface between the hardware and the BEG Shipping Stand. The contractor shall not make any modifications to the Government-

Furnished BEG Shipping Stand. Testing shall proceed only when secure and proper interface between the BEG mounts and the BEG

Shipping Stand is achieved.

c) While the BEG is securely installed on the BEG Shipping Stand, the

Contractor shall install the BEG Diver Platform onto the BEG and shall make adjustments to achieve proper alignment and interface of the BEG to the Diver Platform. The contractor shall not make any modifications to the Government-furnished Diver Platform.

d) The contractor shall deliver the BEG with Shipping Stand and Diver

Platform to final destination for installation by the Government onto a

VA Class submarine. If the BEG does not align and interface securely with the submarine hull fittings, the Contractor shall make adjustments to achieve proper alignment and provide a secure interface with the submarine hull fittings. The Contractor shall not make any modifications to the submarine interfaces.

e) The contractor shall provide Fitment Test Reports that include test arrangement and procedures, test events, instrumentation description/calibration, measured data, results and observations. The reports shall include a statement regarding conformance to the applicable acceptance criteria and identify each component, assembly or unit to ensure traceability.

i. Deliverables: The contractor shall submit Test Reports accordance

Attachment #1 with CDRL A007.

f) Mercury Contamination: Per Applicable Document 3.2.11, the supplies furnished by this contract shall not contain mercury in any form and shall be free of mercury contamination.

i. Deliverables: The contractor shall submit a Mercury-Free

Certificate certifying compliance with Clause HQ C-2-0023.