Attachment 2_LT3000 AND LB3000.docx

Attachment 2 Statement of Work (SOW)

Description of Service: Provide (2) Twin Spindle, Twin Turret Horizontal CNC Turning Centers with Y axis milling capability and (1) Single Spindle, Single Turret CNC Turning Center with Y axis milling including delivery and rigging of machine(s) into position at TBD.

Item Description: Horizontal CNC Turning Center Cell with Y axis and milling capability Manufacture: OKUMA Part / Model #: LT3000 EX-2T1MY and LB3000 EX 450MY Color: N/A Unit of Measurement: N/A Unit of Issue: EA Quantity: (2) LT3000 EX-2T1MY and (1) LB3000 EX 450MY Notes / Remarks / Comment:

RDD:

Location: TBD

Scope of Work. : The contractor shall provide the following machines and accessories as part of a turning cell.

1. LT3000 EX-2T1MY

1.1. The machine(s) shall be equipped with an OSP P300 THiNC Control and the following options at a minimum.

· User Task II, IO Variables

· 2GB RAM storage

· 160 GB Hard Drive

· Variable lead threading

· Variable speed thread cutting, thread re-cutting

· Manual handle interruption

· Program restart

· Tool retract recover

· Work coordinates, 50 sets

· Common variables, 1000 sets

· Custom Macro function(s)

· Tool life management

· Tool load monitor

· Inch/Metric Function

· 8 Spare M Codes

· Message Function

· A minimum of 96 tool offsets

· Tool Wear Compensation

· Tool Breakage Detection

· Rapid Traverse override switch

· NC work counter

· Absolute / incremental programing

· Optional block skip

· Harmonic spindle speed control

· Electric spindle orientation

· Live tool Flex Cycles for end face milling, OD cutting, drilling, boring, milling, reaming, synchronized tapping, thread milling,

· Cutter diameter compensation

· Repeat function

· X-Y plane conversion

· C-X contour generation

· Coolant low level check

· Conveyor control by M code

· Chuck Hi/Lo switchable left

· Chuck Hi/Lo switchable right

· Multi tool function

· Negative tool radius compensation

· C-axis Synchronize function

· C-axis torque skip

· Full C axis

· Simultaneous 4 axis cutting on L&R spindle

· Collision Avoidance System – CAS

· Chuck open/close with confirmation

1.2. The machine(s) shall have an 110V outlet at control panel.

1.3. The machine(s) shall have absolute position encoders

1.4. The machine(s) shall have a cast iron base, bed, cross slide, headstock and turret.

1.5. The machine(s) shall have TAS-C Thermo Active System-Construction

1.6. The machine(s) shall have Auto Door with dual cycle start.

1.7. The machine(s) shall be equipped with a 40/30 HP spindle.

· The machine(s) shall have a speed range of 45 to 4,200 RPM.

· The machine(s) shall have a 2 speed ranges

· The machine(s) shall have a Big Bore A2-8 Spindle Nose

· The machine(s) shall have a thru Spindle bore diameter of 3.58” min

· The machine(s) shall have an actuator, drawtube and 10” Kitagawa 3 jaw chuck for each spindle.

· The machine(s) shall have chuck air blow.

· The machine(s) shall have full C axis with disk brake clamping

1.8. The machine(s) shall have 10.04” travel in X axis, and 36.61” travel in Z axis. (both turrets)

1.9. The machine(s) shall have 37.01” travel in W axis (right spindle)

· Max turning diameter of 13.78”, upper and lower turrets.

· Max length between spindle noses 47.24” min.

1.10. The machine(s) shall have 4.92” Y axis stroke (+2.755” to -2.165”) on upper and lower turrets.

· 9.5/5.5 HP Milling Spindle with 45-6,000 RPM speed range and full HP between 1,680 and 6,000 RPM.

1.11. The machine(s) shall be equipped with (2) 16 station turrets with bolt tool mounting to permit either turning or driven tools to be mounted in any station.

· The machine(s) shall include (16) bolt on OD tool holders, wedge clamp (Type I) min.

· The machine(s) shall include (6) bolt on OD tool holders D Main/Sub, wedge clamp (Type I) min.

· The machine(s) shall include (2) bolt on OD tool holders, wedge clamp (Type II) min.

· The machine(s) shall include (2) 1.5” full depth boring bar holders.

· The machine(s) shall include (7) 1.5” internal coolant boring bar holders.

· The machine(s) shall include (10) turret plugs

1.12. The machine(s) shall be equipped with a 1 yard self-dumping chip hopper on wheels.

1.13. The machine(s) shall be equipped with a right-side discharge LNS SF Compact chip conveyor.

1.14. The machine(s) shall have Coolant Level Check

1.15. The machine(s) shall be equipped with an LNS V series ChipBlaster twin pump 1000 PSI high pressure coolant system with chiller.

1.16. The machine(s) shall be equipped with a coolant wash down gun

1.17. The machine(s) shall have through spindle coolant.

1.18. The machines shall have a shower curtain.

1.19. The machine(s) shall be equipped with a machine mounted Mist Buster 2000 120V with 3rd cell upgrade.

1.20. The machine(s) shall be equipped with a belt type oil skimmer (s) on the high pressure coolant tank and the chip conveyor.

1.21. The machine(s) shall be equipped with a 110V outlet for oil skimmer (s)

1.22. The machine(s) shall be equipped with 1 set of paper manuals and a CD ROM for machine maintenance including parts list and operation/programming.

1.23. The contractor shall provide a transformer for 480V incoming power.

2. LB3000 EX 450 MY

2.1. The machine shall be equipped with an OSP P500 THiNC Control and the following options at a minimum.

· User Task II, IO Variables

· 2GB RAM storage

· 160 GB Hard Drive

· Variable lead threading

· Variable speed thread cutting, thread re-cutting

· Manual handle interruption

· Program restart

· Tool retract recover

· Work coordinates, 50 sets

· Common variables, 200 sets min

· Custom Macro function(s)

· Tool life management

· Tool load monitor

· Inch/Metric Function

· 4 Spare M Codes

· Message Function

· A minimum of 96 tool offsets

· Tool Wear Compensation

· Tool Breakage Detection

· Rapid Traverse override switch

· NC work counter

· Absolute / incremental programing

· Optional block skip

· Cutter diameter compensation

· X-Y plane conversion

· C-X contour generation

· Harmonic spindle speed control

· Electric spindle orientation

2.2. The machine shall have absolute position encoders

2.3. The machine shall be equipped with a 30/20 HP spindle and be capable of 5,000 rpm.

· The machine shall have an A2-6 Spindle Nose and 8: Kitagawa chuck.

2.4. The machine shall have 10.24” travel in X axis, and 20.07” travel in Z axis.

· Max turning diameter of 13.39”

· Max turning length of 17.71”

2.5. The machine shall have + 2.76”/-1.96 travel in Y axis

· 4.69 HP Milling Spindle with 45-6,000 RPM speed range

2.6. The machine shall be with a Velocity-Static Tool Kit M/MY including (2) axial and (4) radial live tools.

2.7. The machine shall be supplied with an LNS conveyor.

2.8. The machine conveyor shall be M code controlled

2.9. The machine shall be equipped with a belt type oil skimmer on the coolant tank.

2.10. The machine(s) shall have Coolant Level Check

2.11. The machine shall be equipped with a transformer for 480V incoming power.

3. Delivery

3.1. The contractor will be responsible for shipping the machine(s) and rigging of the machine(s).

3.2. Service to include offloading / rigging / placement of machine(s), machine(s) installation, start-up and end user operational training.

3.3. Utilities will be run to the machine(s) by ABL personnel, final connections of the utilities to the machine(s) will be made by the contactor supplying the machine(s).

3.4. The contractor will supply 2 days of operator training and 2 days of maintenance training after machine(s) install.

3.5. The contractor will provide two year warranty on parts and labor.

3.6. The contractor will provide contact service information and warranty forms

4. Period of Performance: TBD

5. Place of Performance: TBD

6. Security Requirements: Contractor shall adhere to current installation security policies.