N6339422F0005_SOW_SSH_FCS_MK92_20210301_Redacted.docx

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Solid State Continuous Wave Illuminator Procurement and Testing
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N6339422F0005
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STATEMENT OF WORK

ROYAL SAUDI NAVAL FORCES FCS MK 92 EQUIPMENT, ANTENNAS, OVERHAUL/UPGRADES, TEST, INSTALLATION/REMOVAL AND IN-COUNTRY SUPPORT

1.0 ACRONYMS/DEFINITIONS:

AROAfter Receipt of Order
CASCombined Antenna System
CCACircuit Card Assembly
COCCertificate of Completion
COSMALCoordinated Shore Material Allowance List
DMSDiminishing Manufacturing Sources
DOPDesignated Overhaul Point
DSOTDaily System Operability Test
FCSFire Control System
GFEGovernment Furnished Equipment
GFMGovernment Furnished Material
LBTSLand Base Test Site
LMRMSLockheed Martin Rotary and Mission Systems
N/ANot Applicable
NPNNavy Part Number
NSNNavy Stock Number
NSWC PHDNaval Surface Warfare Center, Port Hueneme Division
NRFINot Ready For Issue
OBRPOn Board Repair Part
ORDALTOrdnance Alteration
P/NPart Number
POCPoint of Contract
POPPeriod of Performance
RFIReady for Issue
RSNFRoyal Saudi Naval Forces
TPOCTechnical Point of Contact
USNUnited States Navy
UYK-7Series/Type of Computer
WCCWeapon Control Console

2.0 SCOPE

This task will be for the contractor to provide engineering services, labor, and material in support of the Royal Saudi Naval Forces (RSNF). This effort includes the modification, upgrade of one (1) Fire Control System (FCS) Mark (Mk) 92 CAS (Combined Antenna System) Antenna, the overhaul and test of two (2) sets of below deck MOD 5 equipment drawers and cabinets not modified by the Block 12 - 14 Ordnance Alterations (ORDALTs), the repair or replacement of RSNF or USN parts replaced during the RSNF Modernization / Upgrade Program, the repair/calibration of USN owned test equipment used on the RSNF Program, the inventory packaging and labeling of all unused RSNF material procured in support of this program, the build of one (1) school house set of required waveguide and installation support for One(1) school house efforts in Saudi Arabia. Support will also include maintenance of the MOD 5 Land Based Test Site (LBTS) and a staging area for refurbishment of RSNF items and inventory control of materials.

3.0 APPLICABLE DOCUMENTS

Operations Plan 472-F900 (Mk 92 Mod 5 FCS CAS Turnaround Program Operations Plan) Operations Plan 472-FXXX (Mk 92 Mod 5 FCS CAS Reduced Work scope Operation Plan)

4.0 TECHNICAL DATA DELIVERABLE

All data requirements are to be under contract N63394-17-G-0001, Contract Statement of Work, Section C technical requirements, delivered in accordance with the information contained herein.

5.0 REQUIREMENTS

5.1 RSNF FCS MK 92 ANTENNA – Deleted Requirement

5.2 RSNF MK 92 BELOW DECK EQUIPMENT OVERHAUL - Modified Requirement

5.2.6 The contractor shall overhaul to a fully operational condition two (2) sets the Non-ORDALT modified FCS MK 92 drawers/equipment to be used in the RSNF School House and their associated cabinets. Upon the completion of the overhaul of the units these items shall undergo confidence level testing using ORDALT instructions, engineering bulletins and the LBTS at the Lockheed Martin Rotary and Missions Systems (LMRMS) Moorestown NJ. facility, prior to shipment to Saudi Arabia. See the list of applicable drawers/equipment in Attachment 2 of this SOW.

5.3 RSNF PACKAGING AND SHIPMENT OF MK 92 EQUIPMENT AND MATERIAL

The contractor shall package all material requiring shipment in accordance with “Class A” requirements and oversea shipment standards. The items identified below will be individually created and marked with appropriate warehouse storage labeling. The material to be shipped will be staged at the LMRMS Moorestown NJ. or Pureland NJ. facility to allow pickup by the RSNF designated freight forwarder.

5.3.5 One (1) set of above deck waveguide

5.3.6 One FCS MK 92 MOD 5 System (LBTS).

5.3.7 All material packaged as a result of the work conducted in paragraph 5.10.

5.3.8 All RSNF owned residual Block 12-14 ORDALT kit material.

5.3.9 All RSNF material packaged as a result of the work conducted in paragraph 5.11.

5.3.10 One (1) set of COSMAL parts as identified in Attachment 3.

5.4 RSNF ASSET STAGING AND PARTS CONTROL

5.4.1 The contractor shall provide an area for the staging of RSNF assets for FCS MK 92 at the LMRMS Moorestown NJ. facility which shall include space requirements of approximately 1,200 square feet. Items shall be stored in the FCS MK 92 Program Office staging area at the LMRMS Moorestown NJ. facility unless otherwise directed.

5.4.2 The contractor shall provide services for receipt, stock, issue control and shipping of material identified in paragraph 5.1. through 5.12.

5.5 RSNF LAND BASED TEST SITE MAINTENANCE

5.5.1 The contractor shall provide maintenance of the RSNF Mk 92 Mod 5 LBTS to ensure operability to support testing of overhauled equipment. The overhauled equipment testing being conducted will take ten (10) months of the twenty (20) month POP. During this ten month period (may not be consecutive months) the contractor will ensure LBTS operation to the state required to support upgraded drawer testing.

5.5.2 The contractor shall provide all the labor and material required to complete the LBTS closure efforts identified under 5.5.

5.5.3 The contractor shall disassemble pack and make ready for shipment, utilizing shipping fixtures where necessary, the entire LBTS (excluding cables and non-cabinet connecting Waveguide). This equipment will be packed into a Government provided Conex Box (20’ length) to the standards required to complete overseas transportation to Saudi Araba without damage to its contents.

5.6 RSNF WAVEGUIDE SUPPORT

5.6.1 The contractor shall provide engineering services and material support for the overhaul or replacement of waveguide. The contractor shall provide one (1) set of FCS MK 92 Mod 5 Above deck waveguide the RSNF FCS MK 92 MOD 5 school facility.

5.6.2 The contractor shall provide the tools and equipment required to support the removal and installation of FCS MK 92 waveguide in Saudi Arabia.

5.7 RSNF IN-COUNTRY ENGINEERING SUPPORT – Deleted Requirement & No BID

5.7.1 The contractor shall provide one (1) MK 92 Field Engineer to support repair, grooming and test of FCS MK 92 Mod 5 equipment in Saudi Arabia. The estimated repair, grooming and test schedule is as follows:

· One repair, grooming and test In-Country (Saudi Arabia) events, with each event being five (5) weeks in duration

· Estimated work schedule is 6 days a week 10 hours per day

5.7.2 NO-BID

5.8DIMINISHING MATERIAL SOURCES (DMS) – Deleted Requirement
5.8.1The contractor shall provide all engineering, technical and material support services required to address/resolve Diminishing Material Sources (DMS) issues that may arise during the course of the work efforts in this SOW. These DMS issues will be categorized by either a Major or Minor issue. The two categories will be further defined as below:

Minor issue: Can be resolved by expending less than 36 hours of labor.

Major issue: Can be resolved by expending greater than 36 hours of labor.

The contractor shall address/resolve up to a maximum of five 5 Minor and three 3 Major issues in support of this SOW.

5.9 REPAIR/REPLACEMENT/CALIBRATION OF USN OWNED TEST EQUIPMENT

5.9.1 The contractor shall provide all the labor and material required to repair, to full operability, or replace all USN owned test equipment used on or consumed by the RSNF Modernization / Upgrade Program. Additionally, the contractor shall perform certified calibrations of all USN owned test equipment repaired, replaced or used on the RSNF Modernization / Upgrade Program.

5.10 INVENTORY/DISPOSITION OF RESIDUAL RSNF MATERIAL

5.10.1The contractor shall provide all the labor and material required to inventory all residual RSNF material in the LMRMS Moorestown/Pureland facility. The inventory data will be separated in three categories:
1. Items/assemblies with National Stock Numbers (NSN’s)
2. Items/assemblies without NSN’s but have Navy Part Numbers (NPN’s)
3. Items/assemblies without NSN or NPN.
A soft copy of this inventory will be provide to the Government within 15 working days of the completion of the inventory.

5.10.2 The contractor shall generate a plan to assemble or disassemble items/assemblies from categories 2 or 3 in paragraph 5.10.1 to maximize the number of items that will then meet the criteria of category 1 of 5.10.1. This plan will be provided to the government for review with 25 working days of the delivery of the soft copy inventory identified in Paragraph 5.10.1. The government will review the proposed plan and provide the contractor a government approved version of the plan presented in paragraph 5.10.2 for implementation.

5.10.3The contractor shall package to “A” condition standards and label with the information provided below:
All items/assemblies that meet the criteria of category 1 of 5.10.1. -
NSN (Bar code format)
NSN (Numerical format)
Cage Code (Numerical format)
Part Number (P/N) (Numerical format)
Nomenclature (Alphabetical, English format)
Quantity (Numerical format)
Contract Number/Task Order Number (Numerical format)
Identify the Method of Packaging
Identify the date of Preservation
Serial Number (Numerical format)
Serial Number (Bar code format)
All items/assemblies that meet the criteria of category 2 of 5.10.1 -
Part Number (P/N) (Numerical format)
Nomenclature (Alphabetical, English format)
Cage Code (Numerical format)
Quantity (Numerical format)
Contract Number/Task Order Number (Numerical format)
Identify the Method of Packaging
Identify the date of Preservation
Serial Number (Numerical format)
Serial Number (Bar code format)

Items/assemblies meeting the criteria of category 3 of 5.10.1 will be packed using best commercial practices to yield a minimum of two-year damage free storage as determined by the contractor and approved by the government. All packaged category 3 items will have external marking identifying the contents.

5.11 PAYBACK PARTS/ASSEMBLIES

5.11.1The contractor shall provide all the labor and material required to repair or replace and package to “A” condition standards all of the payback parts (USN or RSNF) that are consistent with one of the two payback part types identified in a. and b. below:
a. Payback Items that have not have been previously repaired or replaced during the RSNF
upgrade/overhaul Program to date.
b. Payback Items that are to be declared as Payback items until the completion of the RSNF
upgrade/overhaul Program.
The MK 92 Program office will provide the contractor a repairable asset for all items that are to be repaired.

5.12 COSMAL (Shore Based Spares)

5.12.1The contractor shall provide all the labor and material required to produce “A” Condition assets of FCS MK 92 COSMAL (Shore Base Spares) of Block 12 -14 ORDALT related spares. These assemblies will be modified/upgraded using GFM consisting of Non ORDALT’ed assemblies and the upgrade material previously procured by the RSNF Modernization / Upgrade Program. The upgrade material is currently in the possession of the contractor. The Part Numbers and quantities of the assemblies to be modified are identified in (Attachment 3).

5.13 PROGRAM MANAGEMENT

5.13.1 LMRMS Moorestown shall provide engineering, technical, financial, quality control and contractual support services for the work completed in Paragraphs 5.1 through 5.13 . The contractor shall provide the planning and scheduling support required to integrate the work identified in this task order with the Upgrade, Refurbishment, installation and test of the remaining RSNF FCS MK 92 MOD 5 systems.

5.13.2 LMRMS Moorestown NJ. shall provide On-site DEPOT engineering and technical support service for the work items completed in Paragraphs 5.1 through 5.12.

6.0 GOVERNMENT FURNISHED MATERIAL

6.1 The MK 92 FCS GFM assets identified in paragraphs 6.2 is currently in the possession of the contractor. Items identified in paragraphs 6.4 thru 6.5 will be provided to the contractor upon receipt from the RSNF.

6.2 FCS MK 92 MOD 5 LBTS Equipment located in the contractor’s facility in LMRMS Moorestown, NJ.

6.4 Mk 92 Equipment and Parts – Attachment 2 one (1) set and Attachment 3 one (1) set.

6.6 The contractor shall have access to and the use of locally stored FCS MK 92 Program Office assets. A usage summary shall be provided to NSWC PHD on a monthly basis or upon request.

7.0 SCHEDULE OF DELIVERABLES:

7.1 Status reports shall be provided in accordance with CDRLs A001, A002, and A003

7.2 Trip reports shall be provided in accordance with CDRL A009.

7.3 All work effort identified in Paragraphs 5.1 through 5.13 will be completed within 20 months ARO.

8.0 PERIOD OF PERFORMANCE:

8.1 Period of Performance (POP) for this task is 20 months After Receipt of Order (ARO).

9.0 PLACE OF PERFORMANCE

9.1 Contractor’s facility at LMRMS Moorestown, NJ., Pureland, NJ., Saudi Arabia and NSWC PHD.

10.0 INSPECTION AND ACCEPTANCE

Inspection and Acceptance shall be via a signed Certificate of Completion (COC) by the Contracting Officer's Representative or cognizant government representative. The COC can be in the contractor’s format.

11.0 TECHNICAL CONTACTS

The overall technical POC (TPOC) for this requirement for all technical issues are:

Mr. Rex Liva, A64, (805) 228-6407 and Mr. Gerald Ruedy, A64, (805) 228-7944

Attachment 1 GFE FCS Mk 92 Equipment and Parts List represents one (1) below deck ship set

Description
Part Number
Control Unit Panel (UD 441 A2B1)
5406299-3
Display Drive Unit (UD 461 V)
3152124-6
Gun Drawer (441 A3D1)
5198383-6
Drive Unit Own Course (UD 441 A3H1)
5198393-3
Input / Output Unit (UD 461 T)
3152233-14
Power Control Panel (UD 441 A2J1)
3152948-8
Power Supply Assembly (UD 461 U)
3152674-1
Power Supply Panel W (UD 461 W)
3152987-4
Air Tracking Assembly (UD 403 B)
3152845-10
A-Scope (UD 461 F)
3146783-4
B-Scope (UD 461 J)
3151091-2
Cabinet Fan Assembly (Part Of UD 461)
N/A
Transmitter Receiver Unit (UD 403 D)
3146645
Control Table (UD 461 S)
3149646-7
Top Cabinet (UD 461 D)
3149648-6
Rectifier Regulator Assembly, 1 of 2 (UD 461/H/F1)
3144759-1
Rectifier Regulator Assembly, 2 of 2 (UD 461/H/F1)
3144759-1
Deflection Amplifier Assembly, 1 of 2 (UD 461/H/B1)
3144760
Deflection Amplifier Assembly, 2 of 2 (UD 461/H/C1)
3144760
Waveguide Air Dryer, (Part of UD 405)
3143670-3
Test Set Generator, DSOT Box (UD 412)
5400000-2
Circuit Card Assembly (UD 403/J A27)
3144749-1
Circuit Card Assembly (UD 403/J A31)
3144464-1
Circuit Card Assembly (UD 403/J C07)
3144749-1

Attachment 2

RSNF LBTS Non-ORDALT modified drawers/equipment

Radar Cabinet
Ref Des
1
Canceller Assembly
403/A
2
Power Supply Unit Assembly
403/H
3
Auto Follow Assembly
403/J
4
Microwave Switching Unit
415

Servo Control Cabinet

1
Main Power Switching Unit Assembly
441/A2A1
2
Power Supply Drawer
441/A2C1
3
A/D Converter 1
441/A2D1
4
A/D Converter 2
441/A2E1
5
Control Unit Converter
441/A2F1
6
D/A Converter
441/A2G1
7
Power Supply Drawer
441/A2H1
8
Relay Unit
441/A3E1
9
DSOT Controller
441/A3F1
10
Drive Unit Direction/Stabilization
441/A3J1
11
Power Supply Drawer
441/A3K1

Additional Assemblies

1
Power Monitor Coupler (Qty:2)
5469578

Attachment 3

FCS MK92 COSMAL

Item
Description
Pre ORDALT Part Number
Post ORDALT Part Number
Total Required Requirement
1
WCC HIGH VOLTAGE UNIT (CCA)
5153775-1
5153775-2
5
2
WCC B-SCOPE DRIVER ASSY (CCA)
3144588-1
3144588-2
4
3
WCC RANGE COUNTER ASSY (CCA)
3144312-1
3144312-2
5
4
WCC RECTIFIER REGULATOR (CCA)
3144759-1
3144759-2
4
5
WCC A SCOPE PROGRAM ASSY (CCA)
3144462-1
3144462-2
4
6
WCC DELAY CIRCUIT ASSY (CCA)
3144454-1
3144454-2
5
7
WCC DEFLECTION AMP (CCA)
3144760-1
3144760-2
4
8
WCC MARKER DISPLAY DRIVER (CCA)
3147361-1
3147361-2
4
9
7 INCH TOTE (TOTE 1)
3150893-1
3150893-2
1
10
7 INCH TOTE (TOTE 2)
3150895-1
3150895-2
1

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