DRAFT_THXX_PWS.docx
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- Advanced Helicopter Training System (AHTS) TH-XX Aircraft Federal contract opportunity
- Solicitation number
- N6134019R0007
About this file
This performance work statement outlines requirements for the Advanced Helicopter Training System TH-XX aircraft procurement. Key details include the contractor providing TH-XX aircraft, logistics support, maintenance training, technical publications, and an integrated training curriculum. The contractor must obtain FAA certification and provide 25 instructor pilots and 10 maintenance personnel with training. The contractor will also conduct structural monitoring, health management analysis, and deliver aircraft logs and acceptance test procedures. The Navy seeks to procure 130 TH-XX aircraft to meet rotary wing training needs through 2050. The due date for proposals was not extended from the original solicitation date.
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*DRAFT*
Performance Work Statement for TH-XX Aircraft Procurement
[Contract #]
[Revision ?]
DD MMM YYYY
Prepared by:
Program Executive Officer - Tactical Aircraft Programs (PEO(T))
Naval Undergraduate Flight Training Systems (PMA-273)
48187 Standley Road, Building 4010, Room 228
Patuxent River, MD 20670
Approved by:___________________
DISTRIBUTION A. Approved for public release: distribution unlimited.
Contract ####### Attachment 1 DRAFT
DRAFT Page 5
LIST OF ACRONYMS
AHTS Advanced Helicopter Training System
| CAI | Computer-Assisted Instruction |
| CAC | Common Access Card |
| CDRL | Contract Data Requirements List |
| CFR | Code of Federal Regulations |
| CLIN | Contract Line Item Number |
| CLS | Contractor Logistics Support |
| CNATRA | Chief of Naval Air Training |
DCMA Defense Contract Management Agency
| EI | Engineering Investigation |
| ESOH | Environmental, Safety, and Occupational Health |
| FAA | Federal Aviation Administration |
| FL | Florida |
| FMS | Flight Management System |
| FPB | Final Product Baseline |
| FST | Fleet Support Team |
| FTD | Flight Training Device |
| GAT | Government Acceptance Testing |
| GBTS | Ground Based Training System |
HUMS Health and Usage Monitoring System
| IAW | In accordance with |
| ICA | Instructions for Continued Airworthiness |
| ICW | Interactive Courseware |
| IFR | Instrument Flight Rules |
| IP | Instructor Pilot |
| IPR | Integrated Program Review |
| ISC | Industry Steering Committee |
MD Maryland
| NAS | Naval Air Station |
| NATOPS | Naval Aviation Training and Operating Procedures Standardization |
OGR On-Site Government Representative
| PBS | Performance Based Specification |
| PEO(T) | Program Executive Office – Tactical Aircraft Programs |
| PKI | Public Key Infrastructure |
| PMA | Program Manager, Air |
| PWS | Performance Work Statement |
| SCORM | Shareable Content Object Reference Model |
| SMP | Sustainment Management Plan |
| STC | Supplemental Type Certificate |
| TC | Type Certification |
| TCH | Type Certificate Holder |
USB Universal Serial Bus
Table of Contents
1.0 Scope
1.1 Objective
1.2 Background
2.0 References
3.0 Requirements
3.1 TH-XX
3.1.1 Contractor Responsibilities
3.1.2 FAA Airworthiness Certification
3.1.3 FAA IFR Certification
3.1.4 User Interface Configuration
3.1.5 Final Product Baseline
3.1.6 Reserved
3.1.7 Government Furnished Equipment/Materiel
3.1.8 Military Aircraft Identification Information
3.1.9 TH-XX Flyaway Kit
a. Window Covers
b. Wheels for Skids
3.1.10 External Hoist
3.1.11 Software Subscriptions and Licenses
3.1.12 Update, Reboot, and Reinstall Software
3.1.13 Aircraft Logs and Records
3.1.14 Acceptance Test Procedures
3.1.14.1 Contractor Acceptance Test Procedures
3.1.14.2 Government Acceptance Testing
3.2 Tools and Support Equipment
3.3 Flight Management System
3.4 Instructor Pilot Training
3.4.1 TH-XX IP Training Requirements
3.4.2 TH-XX IP Training Curriculum
3.5 NATOPS Flight Manual
3.6 Maintenance Personnel Training
3.7 Third Party Maintenance Training
3.8 Maintenance Technical Publications
3.8.1 Integrated Electronic Technical Manual
3.8.2 Ground Transportation Instructions
3.9 Contractor-Government Data Submission
3.9.1 Data Management
3.9.2 Data Deliverables
3.9.3 Data Access
a. Access Control
b. Interface
3.10 Instructions for Continued Airworthiness
3.11 Non-FAA ICA Data
3.12 Program Management Reviews
3.12.1 Post-Award Conference
3.12.2 Integrated Program Review
3.13 Program Progress/Status Reporting
3.14 Spectrum Management
3.15 Sustainment Engineering
3.15.1 Engineering Reach Back
3.15.2 Logistics Reach Back
3.15.3 Liaison Support
3.15.4 Non-Standard Repairs and Investigations
a. Engineering Investigations
b. Support Categories and Response Times
3.15.5 Sustainment Management Plan
3.15.6 Industry Steering Committee
3.16 Initial Sparing Analysis
3.17 Airframe Analysis
3.18 Structural Monitoring
3.19 Prognostics and Health Management Analysis
3.20 Obsolescence / Diminishing Manufacturing Sources & Material Shortages
3.21 Environmental, Safety, and Occupational Health
3.22 Energetics List
3.23 Configuration Management
3.23.1 Configuration Data
3.23.2 Configuration Management Planning
3.23.3 Configuration Status Accounting
3.23.4 Request for Variance
3.23.5 Class I Engineering Change Proposals
3.23.6 Class 2 Engineering Change Proposals
3.24 Cybersecurity
3.25 Operational Security
3.25.1 Contractor Identification Badges
3.25.2 Government Base Access
3.26 Training Curriculum Development
1.0 Scope
1.1 Objective. This Performance Work Statement (PWS) describes the production, delivery, engineering, and training curriculum support requirements for the Advanced Helicopter Training System (AHTS) TH-XX aircraft procurement.
1.2 Background
a. The mission of Chief of Naval Air Training (CNATRA) is to produce aviators and flight officers in sufficient quantity to support Naval Air Force tasking. Since 1981, CNATRA has utilized a fleet of more than 100 TH-57B and TH-57C aircraft, corresponding Ground Based Training System (GBTS), and classroom and Computer-Assisted Instruction (CAI) and Interactive Courseware (ICW) to conduct undergraduate advanced helicopter training. Military instructors utilize the aircraft, and civilian instructors utilize the Fleet Introduction Teams and academic testing, to evaluate Student Naval Aviators (SNAs) in the skills required to qualify for designation as helicopter pilots and assignment to Fleet Replacement Squadrons with a standard instrument rating.
b. Since 2005, Training Wing FIVE has utilized the TH-57B/C and associated GBTS to conduct intermediate tilt-rotor training. Helicopter and tilt-rotor pilots now make up more than 50% of all Naval Aviators. Current and expected Pilot Training Requirements forecast an annual requirement of more than 600 rotary wing and tilt-rotor pilots, which is estimated to continue to increase through at least 2040.
c. AHTS is a system of systems approach to mitigate capability and capacity gaps in the current helicopter training components. The AHTS concept will meet advanced rotary wing and intermediate tilt-rotor training requirements for the Navy, Marine Corps, and Coast Guard through the year 2050.
d. AHTS consists of:
1. The helicopter, identified in this document as the TH-XX aircraft
2. Contractor Logistics Support (CLS), maintenance, and logistics
3. GBTS, including Flight Training Devices (FTD), CAI, ICW, and classroom instruction.
2.0 References
FAA 8110.54 Instructions for Continued Airworthiness Responsibilities, Requirements, and Contents
FAA Advisory Circular 121-22C, Maintenance Review Boards, Maintenance Type Boards, and OEM/TCH Recommended Procedures
GEIAHB859 Implementation Guide for Data Management
ASD-S1000D, Aerospace and Defence Industries of Europe (ASD) International Specification for the Procurement and Production of Technical Publications
Title 14 Code of Federal Regulations Rotorcraft, Normal (CFR Part 27), Appendix B
FAA Form 8110-3, Statement of Compliance with Airworthiness Standards
FAA Form 8110-12, Application for Type Certificate, Production Certificate, or Supplemental Type Certificate
DD Form 1494, Application for Frequency Authorization
3.0 Requirements
3.1 TH-XX (CLIN XXXX)
3.1.1 Contractor Responsibilities. The Contractor shall provide all technical, planning, management and manufacturing efforts, as well as all materials, personnel, equipment, facilities, hardware, and software required to execute this contract.
3.1.2 FAA Airworthiness Certification. The Contractor, as the Federal Aviation Administration (FAA) Type Certification Holder (TCH), shall deliver to the Government the FAA Airworthiness Certificate (FAA Form 8100-2) for each aircraft. (CDRL A001)
3.1.3 FAA IFR Certification. The Contractor shall maintain the currency of and deliver to the Government the FAA Certificate (FAA Form 8110-9), Amended Type Certificate, and/or Supplemental Type Certificates (STC) for Title 14 Code of Federal Regulations (CFR) Rotorcraft, Normal (CFR Part 27) Appendix B through the year 2050. (CDRL A002)
3.1.4 User Interface Configuration. All aircraft delivered under this contract shall have identical user interface, to include cockpit and cabin layout, functions, operations, procedures, and associated publications.
3.1.5 Final Product Baseline. The Contractor Final Product Baseline (FPB) shall be based on the manufacturing baseline as established by the first aircraft of each of the full rate delivery lot. The Contractor shall deliver the documented FPB by lot to the Government. (CDRL A003)
3.1.6 Reserved
3.1.7 Government Furnished Equipment/Materiel. The Contractor shall be responsible for providing all materials, personnel, equipment, facilities, and hardware/software required to produce aircraft for this contract. There will be no Government furnished equipment or materiel utilized in support of this contract.
3.1.8 Military Aircraft Identification Information. The Government will provide military identification information such as type/model number, aircraft side numbers, unit designator, and radio call sign numbers, to the Contractor no later than 60 days prior to aircraft delivery to the Government to facilitate painting. The Contractor shall deliver to the Government the final paint schematic for the TH-XX aircraft.
3.1.9 TH-XX Flyaway Kit. The Contractor shall provide a flyaway kit with each aircraft delivered. The flyaway kit shall contain the equipment normally required for aircraft handling and daily storage such as protective covers (inlet, antennas, displays, windshield), prop blade tie-downs, equipment pins, etc. The flyaway kit shall include, but is not limited to:
a. Window Covers. With each aircraft delivery, the Contractor shall provide window cover devices capable of reducing ultraviolet radiation and heat damage for the protection of interior equipment when the aircraft is parked and not in use.
b. Wheels for Skids. If the TH-XX aircraft is capable of having the skids removed and replaced with wheeled landing gear, or if the landing skids are capable of having wheels attached to the skids, then the Contractor shall provide these alternate wheel attachments with each aircraft delivery.
3.1.10 External Hoist. The Contractor shall provide an external hoist capability on all TH-XX aircraft as described in the Performance Based Specification (PBS), Attachment X. The Contractor shall deliver hoist devices, attaching hardware, and associated storage containers for the hoist when removed from the helicopter.
3.1.11 Software Subscriptions and Licenses. The Contractor shall deliver with each aircraft an active subscription or software license for any required support to the TH-XX aircraft, such as commercial navigational databases (Garmin or Jeppesen) for both civil and military airfields. The active subscription shall be provided to the Government with the paid subscription along with any account or website login information associated with the subscription. The Contractor shall deliver active subscriptions or licenses for all software embedded in the aircraft, aircraft subsystems, support equipment, and any mission planning systems. (CDRL A004)
3.1.12 Update, Reboot, and Reinstall Software. In addition to software installed on required support equipment (referenced in paragraph 3.2), the Contractor shall deliver to the Government an additional copy of all software required to support the TH-XX aircraft system, including, but not limited to, software required to conduct a system reboot; reinstall any operating systems, programs, or applications; perform system diagnostics; or perform system updates. The Contractor shall deliver one copy of all such software on the media utilized by the aircraft. The contractor shall deliver any peripheral hardware required to connect this media to a computer via Universal Serial Bus (USB) or USB-compatible device as support equipment per paragraph 3.2. (CDRL A005)
3.1.13 Aircraft Logs and Records. The Contractor shall deliver with each aircraft delivery an up-to-date Maintenance Log Book, and all other information documenting current airworthiness including but not limited to inspections and current weight and balance determination. (CDRL A006)
3.1.14 Acceptance Test Procedures
3.1.14.1 Contractor Acceptance Test Procedures and Results. The Contractor shall deliver a copy of the Contractor’s in-house acceptance testing, and flight test procedures 60 days prior to the Government Acceptance Testing (GAT)of the initial aircraft delivery. (CDRLs A007, CAT; A008, Flight Test Procedures, A009 Flight Test Results)
3.1.14.2 Government Acceptance Testing. Defense Contract Management Agency (DCMA) representatives (pilots and non-flying personnel) will conduct GAT that will include a limited verification of delivered aircraft equipment against the PBS and Configuration List as part of the DD250 acceptance of each aircraft. The Contractor shall deliver each aircraft with all embedded software, operating systems, programs, and/or applications installed and operational. Any required subscriptions, such as for commercial navigational databases, shall be activated by the contractor. The DCMA Government Flight Representative will be the approval authority for all DD250 aircraft flights. The Contractor shall provide all resources, manpower and supplies required to perform and support the GAT, including, but not limited to: spares, repair parts, consumables including petroleum, oil, and lubrication, and maintenance support (field and sustainment/depot level).
3.2 Tools and Support Equipment. The Contractor shall provide appropriate tools, fixtures, support equipment, support and ground handling equipment, and maintenance stands. Tools and support equipment shall contain the equipment normally required for aircraft support, based upon the size of the fleet and predicted usage. Support equipment shall include, but is not limited to, blade fold kits, fuel and power cart adapters, any equipment required for Health and Usage Monitoring System (HUMS) analysis, software loading peripheral hardware and cables, and all Flight Management System (FMS) equipment.
3.3 Flight Management System. The Contractor shall deliver to the Government a mission planning system, including any required hardware, software, and peripheral devices, that are compatible with the FMS on the TH-XX. The mission planning system and associated components shall be delivered to the designated Government representative at Naval Air Station Whiting Field upon delivery of the TH-XX. Refer to Appendix X TH-XX Cybersecurity Plan for additional requirements.
3.4 Instructor Pilot Training. The Government requires an initial cadre of instructor pilots (IP) to be trained on TH-XX aircraft prior to delivery of the first aircraft to the Government.
3.4.1 TH-XX IP Training Requirements. The Contractor shall provide ground and flight training on the TH-XX aircraft for 25 Government IP at a Contractor-designated training facility. The Contractor shall schedule TH-XX IP training with the concurrence of the Government. TH-XX IP training should commence 45 days after contract award and complete all 25 Government IP no later than five months after contract award, with as many Government IP being trained simultaneously as possible. The Contractor shall provide one copy of the course materials to each IP (student) at the commencement of the IP training. Contractor IP training shall be based on an aircraft that meets at least the TH-XX aircraft type and model configuration, and should meet the TH-XX aircraft series configuration, if available. Contractor flight training shall include the following topics:
a. Aircraft systems
b. TH-XX aerodynamics
c. Normal procedures (day and night)
d. Emergency procedures
e. Aircraft familiarization (day, night-unaided, energy management)
f. FMS operation and instrument navigation
g. Formation flying
h. Night vision device systems and flight training
i. Aircraft-specific instructional procedures
j. Logistics familiarization (hoist, cargo hook, confined area and pinnacle operations)
k. Any differences between the training aircraft and the final configuration of the TH-XX aircraft purchased by the Government
3.4.2 TH-XX IP Training Curriculum. The Contractor shall deliver to the Government the TH-XX IP training curriculum that will include the aircraft flight manuals and training publications supporting the TH-XX IP training. (CDRL A010)
3.5 NATOPS Flight Manual. The Contractor shall establish a bi-weekly working group to produce a Naval Aviation Training and Operating Procedures Standardization (NATOPS) Flight Manual for the TH-XX aircraft. This working group will be supported by Contractor technical writers, pilots, and engineers as well as Government participation consisting of, but not limited to: pilots, NAVAIR engineers, and Government third party support, as required. The schedule for NATOPS Flight Manual development and working group meetings shall be incorporated into the integrated master schedule (tier 4). The Contractor shall deliver a baseline TH-XX Flight Manual that adheres to the NATOPS format. (CDRL A011)
3.6 Maintenance Personnel Training. The Government requires an initial cadre of Government maintenance personnel to be trained on TH-XX aircraft prior to the first aircraft delivery to the Government. The Contractor shall provide TH-XX maintenance training to 10 Government maintenance personnel at a Contractor-designated training facility. All maintenance training shall be completed no later than 30 days prior to delivery of first aircraft. This Contractor maintenance training shall be based on an aircraft that meets at least the TH-XX aircraft type and model configuration, and should meet the TH-XX aircraft series configuration, if available. The Contractor shall provide one copy of any training curriculum materials and student course materials associated with the Contractor maintenance training course to the Government and one copy of course materials to each Government maintenance person at the commencement of the training. (CDRL A012)
3.7 Third Party Maintenance Training. The Contractor shall coordinate with the Government and the Government’s third-party CLS provider to establish a mutually agreed upon plan for training CLS maintenance personnel on the TH-XX aircraft.
3.8 Maintenance Technical Publications
3.8.1 Integrated Electronic Technical Manual (IETM). The Contractor shall provide to the Government an IETM, as defined in ASD-S1000D. (CDRL A013)
3.8.2 Ground Transportation Instructions. Contractor shall provide instructions for ground transportation of a TH-XX aircraft. These instructions shall include at a minimum system size and weight limits, power requirements, safety and trailer roll on/roll off procedures, and identify any peculiar support equipment required. (CDRL A014)
3.9 Data Submissions
3.9.1 Data Management. The Contractor shall maintain a data management program IAW the requirements of this PWS and GEIAHB859 Implementation Guide for Data Management as guidance. The Contractor shall maintain an Integrated Data Environment to automate the management and exchange of data products with Government.
3.9.2 Data Deliverables. The Contractor shall deliver all data items electronically via a public key infrastructure (PKI)-encrypted system. This data item delivery method shall be operational within 30 days after contract award. The NAVAIR External Sharepoint Site (Team Connect)shall be utilized. The Government will provide and approve access as required. The Contractor shall ensure that the proper PKI credentials for all individuals responsible for submissions or receipt.
3.9.3 Data Access
a. Access Control. The Contractor shall provide to the Government and third party contractors supporting the AHTS system access to new and revised product baseline drawings including wiring harnesses and diagrams, models, product baseline specifications and associated lists implementing approved Class I ECPs. Data access shall be through a portal that employs access control to enforce data rights. The Contractor shall maintain access authority and provide the Government and third party support contractors accounts that can be transferred when personnel change.
b. Interface. The primary interface shall support user access via Internet Explorer, Google Chrome, or Mozilla Firefox. The utilization of any “Cloud” storage for Government data in support of this contract is unauthorized unless specifically authorized by the Government Program Information System Security Manager in writing (see Cybersecurity Appendix X). No classified data shall be exchanged on this deliverable submission system. The Contractor shall provide any unique software applications required to access/utilize the data.
3.10 Instructions for Continued Airworthiness. The Contractor shall deliver all Instructions for Continued Airworthiness (ICA) IAW FAA 8110.54 (Series) through the year 2050. (CDRL A015)
3.11 Non-FAA ICA Data. Through the year 2050, the Contractor shall provide access and use of basic TH-XX engineering design data to the Government for development of repairs outside the scope of FAA 8110.54 (Series) ICA. TH-XX repair procedures developed by the Government will be provided to the Contractor for disposition under the Contractor’s TCH authority and formal issuance IAW FAA 8110.54 (Series) ICA procedures.
3.12 Program Management Reviews
3.12.1 Post-Award Conference. The Contractor shall host a post-award conference at the Contractor TH-XX production facility no later than 30 days after contract award. The Contractor shall coordinate the conference date and an agenda with the Government Program Manager’s office prior to the conference.
3.12.2 Integrated Program Review. The Contractor shall participate in two Integrated Program Reviews (IPR) each year of the contract. Each IPR will be tailored to include the current program status and current issues. The Contractor shall be prepared to host one IPR each year at the Contractor facility. The other bi-annual IPR will be conducted at NAS Patuxent River, MD, or NAS Whiting Field, FL, at the Government’s discretion. The Contractor shall coordinate review dates and the with the Government Program Manager’s office prior to all IPRs.
3.13 Program Progress/Status Reporting. The Contractor shall deliver to the Government a program status report. (CDRL A016)
3.14 Spectrum Management. The Contractor shall prepare and deliver to the Government Standard Form DD Form 1494, Application for Frequency Authorization. (CDRL A017)
3.15 Sustainment Engineering
3.15.1 Engineering Reach Back. The Contractor shall provide engineering support reach back to support PMA-273 Class Desk, NAVAIR Engineering, and the Fleet Support Team (FST).
3.15.2 Logistics Reach Back. The Contractor shall provide access to source data pertaining to sustainment and improvement of products including Maintenance Plans, Technical Publications, Training Material, Reliability and Maintainability Data, and Spares Modeling predictions. The Logistics Manager shall meet quarterly to provide the Government team with recommendations regarding the Contractor Product Support Analysis outputs.
3.15.3 Liaison Support. The Contractor shall provide an on-site field service representative to perform engineering and logistics support, as an agent of the Contractor Designated Engineering Representative or Other Designated Authority, to the FST and maintenance activity at NAS Whiting Field, FL. The field service representative shall be on-site no later than 30 days prior to first aircraft delivery.
3.15.4 Non-Standard Repairs and Investigations. Non-standard TH-XX repair procedures developed by the Government will be provided to the Contractor for disposition under the Contractor’s TCH authority and formal issuance IAW FAA 8110.54 (Series) ICA procedures. The Contractor shall establish procedures that allow the Government FST and NAVAIR engineering to coordinate with the Contractor for repair and maintenance support, Engineering Investigations (EIs), and mishap investigations. These procedures shall maintain the Contractor as the engineering authority and TCH for execution of all FAA requirements related to implementing the analysis in support of continued airworthiness resulting from these cooperative engineering efforts.
a. Engineering Investigations. The Contractor shall establish procedures to respond to more in-depth analyses associated with basic design engineering/logistics analysis, using the same procedures for support of currently fielded commercial fleet customers. These procedures shall provide a level of support for immediate and standard inquires through this life of this contract.
b. Support Categories and Response Times. The Contractor shall establish conditions and procedures for immediate support (24-hour response), standard support (24 to 80-hour response), and Basic Design engineering analysis (analysis beyond 80 hours required). (CDRL A018)
3.15.5 Sustainment Management Plan. The Contractor shall provide and implement a Sustainment Management Plan (SMP) that establishes roles, responsibilities, and processes for cooperative engineering support of the TH-XX Helicopter and its supporting systems. The Contractor shall provide a SMP that incorporates Government representation in the process established by FAA Order 8110.54 (Series), Instructions for Continued Airworthiness (ICA), as applied to the TH-XX. The Government will operate a fleet of 130 helicopters in a controlled environment generating data to assist the Contractor investigating ICA deficiencies such as airworthiness concerns, assessments of potential unsafe conditions, major repairs, or special certification reviews. The SMP shall describe how the Contractor will notify the Government of service bulletins, grounding events, etc. (CDRL A019)
3.15.6 Industry Steering Committee. The Contractor shall maintain an Industry Steering Committee (ISC) or Maintenance Steering Group comprised of representatives from aircraft, engine, and avionics manufacturers IAW FAA Advisory Circular 121-22C. The Contractor shall allow the Government and requested representatives of maintenance organizations to be part of the ISC, including the Government third party CLS provider.
3.16 Initial Sparing Analysis. The Contractor shall deliver to the Government an initial, predictive analysis of the spares required to be on hand for operation for 130 TH-XX aircraft, based on the aircraft delivery schedule and usage profile provided in Appendix C. (CDRL A020)
3.17 Airframe Analysis. The Contractor shall update the airframe static, dynamic, and fatigue analysis based on the TH-XX Mission Profiles and Usage Spectrum provided in Appendices B and C of the PBS, respectively. The Contractor shall deliver to the Government the results of this analysis. The Contractor shall update and deliver to the Government TH-XX maintenance documentation, periodic inspection content and frequency, operating envelope limits, changes to structural design margins, and any additional recommendations. (CDRL A021)
3.18 Structural Monitoring. The Contractor shall implement a structural monitoring program for TH-XX aircraft. The Contractor structural monitoring program shall consist of TH-XX airframe stress monitoring as indicated by the required airframe analysis (paragraph 3.17), data collection, data analysis, and data archiving. The Contractor shall deliver to the Government the data and results of structural monitoring analysis, and recommendations to prevent structural fatigue. (CDRL A022)
3.19 Prognostics and Health Management Analysis. The Contractor shall implement a prognostics and health management analysis program for all TH-XX aircraft delivered under this contract. The Prognostics and Health Management Analysis Program shall collect, download, analyze, and archive HUMS data. The Contractor shall deliver to the Government the prognostics and health management analysis data and results, and any recommendations to improve sustainment and logistics supportability products. (CDRL A023)
3.20 Obsolescence / Diminishing Manufacturing Sources & Material Shortages. As part of the Program Status Report, the Contractor shall notify the Government upon identification of obsolescence or Diminishing Manufacturing Sources & Material Shortages issues that will impact production.
3.21 Environmental, Safety, and Occupational Health. The Contractor shall support the Government with Environmental, Safety, and Occupational Health (ESOH) assessments and data requirements that ensure Program compliance with applicable ESOH laws, regulations, and Executive Orders. The Contractor shall deliver to the Government TH-XX Noise/Sound Characteristics and Engine Emission Data. (CDRL A024)
3.22 Energetics List. The Contractor shall provide a list of energetics material used to maintain the TH-XX platform and peculiar support equipment. (CDRL A025)
3.23 Configuration Management
3.23.1 Configuration Data. IAW para 3.9.3, Data Access, the Contractor shall prepare a report identifying the As-Built Configuration List (ABCL) in accordance with standards for a commercial sale for each as-delivered TH-XX aircraft by Serial and Tail number IAW DI-CMAN-81516. However, at a minimum the ABCL shall contain the Bill of Materials with part numbers, quantities, and descriptions. In addition, the ABCL shall indicate all Alert Service Bulletins and Service Bulletins that have been applied to the aircraft. (CDRL A026)
3.23.2 Configuration Management Planning. The Contractor shall perform Configuration Management IAW an AS9100 compliant manner. The Contractor shall deliver a Configuration Management Plan (CMP) to the Government. The Contractor shall ensure that all configuration changes comply with the requirements below and are documented to ensure continuous (without interruption) adherence to the performance requirements, Attachment XX. The Contractor shall provide any aircraft configuration updates filed with the FAA for the helicopters being produced under this contract. The Contractor shall ensure that CM issues affecting the TH-XX are addressed in the Monthly Progress / Status Report. (CDRL A027)
3.23.3 Configuration Status Accounting. The Contractor shall maintain an audit trail of the configuration control activity for Configuration Items to ensure establishment of a product baseline and future Government audits. The DD250 for each delivery shall document any variances from the approved baseline in the “as delivered” product. The Contractor CSA system shall identify the current approved configuration identification associated with the TH-XX by part number and serial number, as applicable.
3.23.4 Request for Variance (RFV). The Contractor shall not manufacture for acceptance by the Government items that incorporate a departure from requirements of approved documentation unless a Request for Variance (RFV) has been approved by the Government. The Contractor shall prepare and deliver RFVs. (CDRL A028)
3.23.5 Class 1 Engineering Change Proposals (ECP). The Contractor shall prepare and deliver Class I ECP. The Contractor shall provide a written request for a change and obtain Procuring Contracting Officer (PCO) written approval via a contract modification prior to incorporating any Class 1 change. The request shall include a summary description of each anticipated change, the impacts and shall also describe effects and mitigation efforts on contract performance requirements. (CDRL A029)
3.23.6 Class 2 Engineering Change Proposals(ECP). The Contractor shall notify the ACO and Production IPT of all Class 2 Changes including a summary description of each anticipated change and the impacts of each Class 2 change to the TH-XX. The notification shall also describe effects and mitigation efforts on contract performance requirements. A Class 2 change shall only be incorporated after the required notification has occurred. Changes not directed by the Government shall not be the basis for any equitable adjustment. (CDRL A030)
3.24 Cybersecurity. The Contractor shall execute TH-XX Cyber Security Plan provided in Appendix X (CDRL A031).
3.25 Operational Security
3.25.1 Contractor Identification Badges. Contractor identification badges will be issued by the Government and shall be worn visibly at all times IAW CNATRAINST 5239.3, DODD 8500.01E, DODI 8520.02, OPNAVINST 5239.1C, SECNAVINST 5239.3B, DOD 5220.22M, and while Contractor personnel are at the Government sites. The Contractor shall furnish all requested information required to facilitate issuance of identification badges to the On-Site Government Representative (OGR). The Contractor shall ensure that all identification badges issued to their employees are returned to the Security Department at the Government site, following completion of the contract, relocation or termination of an employee, or upon request from the OGR.
3.25.2 Government Base Access. Contractor Employees in possession of a valid Common Access Card (CAC) may utilize their CAC for base access. For employees that do not require or possess a CAC, the Contractor shall be responsible for the cost of enrolling its company and registering its employees through the RAPIDGate Program. A daily one-day pass will be required for employees who are not enrolled in the RAPIDGate Program or do not have a CAC.
3.26 Training Curriculum Development. The Contractor shall deliver an integrated training curriculum for the TH-XX that incorporates emerging technologies and best-in-practice training solutions. The Contractor shall host a working group to produce the integrated training curriculum. The Contractor shall provide technical writers, pilots, and engineers to the Working Group, with Government participation. The new training curriculum shall provide a modernized training capability that consists of Interactive Multimedia Instruction for Instructor Led Training/CAI, self-paced ICW and all source files. The curriculum shall be Sharable Content Object Reference Model (SCORM) compliant, shall meet CNATRA training requirements and shall run on CNATRA’s Learning Management System. Training requirements and deliverables are provided in Appendix X. The final products shall be owned, updated and maintained by the government. The schedule for training curriculum development and working group meetings shall be incorporated into the integrated master schedule (tier 4). (CDRL XXXX)
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