Product_Description NVX7000 BASIC MACHINE.pdf
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- Attached to
- NVX 7000 Federal contract opportunity
- Solicitation number
- N5523624Q0051
About this file
This document is a Product Description for an NVX7000 Basic Machine required by the Southwest Regional Maintenance Center (SWRMC) to increase manufacturing capabilities. The NVX7000 is a vertical machining center manufactured by DMG MORI with specific technical requirements including a large work envelope, high-speed spindle, and advanced control features. SWRMC is seeking small business vendors under NAICS code 333517 - Machine Tool Manufacturing, to provide one unit of the NVX7000 Basic Machine. Interested vendors are requested to submit capability statements by Thursday, April 4, 2024. This is a sources sought notice only, and the government does not commit to providing a response to submissions. The required delivery date for the NVX7000 is May 30, 2024.
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PRODUCT DESCRIPTION
1. Statement of Need and Purpose:
SWRMC Code 941 requires a new NVX7000 BASIC MACHINE to increase capabilities by decreasing set up times when manufacturing parts that require multiple machining operations. The NVX7000 BASIC MACHINE is a solution-based machine for every shop floor, has the largest y-axis travel in its class of 560 mm, covers a wide range of work pieces, and has a wide work envelope in space-saving design.
2. Product’s Brand Name (If applicable): DMG MORI
3. Manufacturer’s Name (If applicable): DMG MORI
4. Model, Type, Catalog and/or part numbers and quantity:
LINE
ITEM
DESCRIPTION PART
NUMBER
QTY UNIT OF
ISSUE
1 NVX7000 Vertical-Machining center Travel X/Y/Z: 1,540/760/660 mm 60.6/29.9/26.0 in.
Working surface: 1,700x760 mm 66.9x29.9 in.
J-A02048
1 GP
2 Control Control F0iMF (NVX7000) Control unit:
Fanuc F0iMF Operation system: MAPPS IV
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3 CELOS - ERGOline Touch It is a machine operation panel with 21.5-inch multi touch screen, which realizes comfortable operability. It documents, visualizes and centrally manages the order, process and machine data, allowing the networking with CAD/CAM and also t he function extension using applications. The user-friendly, highly-productive MAPPS system is installed.
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4 Spindle Standard Spindle 14,000 min-1, 22/ 22/18.5 kW (#40) Spindle speed: 14,000 min-1 Output: 22/22/18.5 kW (30/30/24.7 HP) (15 min/30 min/cont) Torque: 221/161 Nm (163/118.75 ft·lbf) (25%ED/cont)
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5 Options for Spindle Spindle Taper 7/24 Taper #40 (Two-face Contact)/Grip CAT This specification uses the spindle No. 40 7/24 taper (Two-Face Contact) /Grip CAT tool holder. The grip type and retention knob type of ATC are specified separately.
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6 Center Through-Spindle Coolant System It can supply coolant through the holes of the spindle and tool. The coolant supply path to the tool tip is a centerthrough type. Effective for removing chips, J-007251 1 EA cooling a machining point and prolonging a tool life. *Coolant pump is not included.
7 Retention Knob: Special (Center-through) (7/24 Taper #40) The spindle collet applicable to the special (center-through) retention knob is installed.
*Tool retention knob is not included.
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8 Tool Magazine Tool Storage Capacity 30 Tools (#40 Standard) Ring type magazine Tool Storage Capacity: 30 tools Technical random address type Max. tool diameter: - With adjacent tools: Φ80 mm (dia.3.15 inch.) - Without adjacent tools: Φ160 mm (dia.6.3 inch.) (Φ100 mm(dia.3.94 inch.) for over 12,000 min-1) Max. tool length: 350 mm (13.78 inch.) Max. tool weight: 8 kg (17.6 lb.)
Max. tool moment (from gage line): 11 Nm (8.11 ft·lbf) *Please refer to the separate tool restriction diagram for other restrictions.
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9 Coolant supply / Chip removal Applicable Coolant Type: Water-Soluble Coolant If the oil-based coolant is used with the watersoluble coolant specification, it may cause poor accuracy, machine troubles or fire. It is necessary to select the oil-based coolant specification for using the oil-based coolant
J-G00428 1 EA
10 In-machine Chip Conveyor (Spiral Type) + Interface for External Chip Conveyor Interface for mounting the ConSep 2000 chip conveyor (TSUBAKIMOTO MAYFRAN INC.) on the rear of the machine. A coolant tank and electrical components and four in-machine spiral chip conveyors are included. *ConSep2000 itself is not included. - Chip conveying capacity (spiral type):
7 L/min (1.85 gpm) × 4
J-021790 1 EA
11 Interface for Through-Spindle Coolant System (7 MPa (1,015 psi), Constant Pressure) (Separate Type) Interface for mounting the high-pressure coolant system (separate type). The electrical components and coolant piping are included. It supplies high-pressure coolant to the tool tip through the hole in the spindle and tool, which is effective in removing chips, cooling a machining point and prolonging a tool life. The high-pressure coolant command is issued by the M code or by pushing the button on the operation panel. Max.
discharge pressure: 7 MPa (1,015 psi) *The high pressure coolant unit is not included. *Please prepare the power source supplied to the high pressure coolant unit separately. *When using the high-pressure coolant system, the machining accuracy may be influenced by a rise in the coolant
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temperature. Select the coolant chiller and mist collector to reduce the influence on the machining accuracy.
12 Through-spindle Coolant / Air (Switching Specifications) It allows switching between coolant and air to supply it to the tool tip via the through hole of the spindle and tool. It is effective in using the coolant and air differently for each machining and in removing chips on workpieces.
The coolant/air can be switched using the soft key on the operation panel or the M codes. *It is necessary to select the through spindle coolant (center through) specification. *It is necessary to prepare the center through tool and retention knob.
*Another air supply is required separately from the main air. (3/8" Rc female
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13 Shower Coolant Coolant is discharged from the 6 nozzles mounted on the left and right sides of the ceiling in the machine, preventing chips from accumulating on the table or inside the machine.
The orientation of each nozzle can be adjusted.
*The coolant pump is mounted alone on the coolant tank.
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14 Mist Collector Interface (Duct Only, Φ150 mm (dia.5.91 inch.)) I/F for mounting the mist collector that collects, absorbs and dehydrates mist, dust particles and oily fumes generated during machining using the filter. This specification includes the duct from the duct hose outlet to the machine body only. The mist collector, duct hose, drain hose, stand, fixture and electrical components set are not included.
J-005079 1 EA
15 Measuring / Monitoring Full-closed Loop Control for X/Y/Z-axis (Direct Scale Feedback) The magnetic scale is used for the X/Y/Z-axis position sensing, instead of the axis servomotor pulse encoder. The magnetic scale mounted parallel to each axis feeds back the machine position coordinates directly to the NC unit. Therefore, it is not susceptible to precision errors or thermal displacement of the balls screw of the feed axis.
Air purge is provided to prevent dust intrusion. - Resolution: 0.01 µm (Magnescale)
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16 In-machine Measuring System (Spindle) Optical Signal Transmission Type Touch Sensor (RENISHAW, OMP60) Using the optical touch sensor mounted on the spindle, the workpiece is positioned and the positions of the fixture and workpiece are measured. The workpiece coordinate values read by the touch sensor are
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transmitted using an infrared beam to the NC unit via the receiver installed inside the machine. Chips and coolant adhering to the receiver can be removed by air blowing. However, please clean the receiver periodically. Dirt on the receiver will cause a reception error alarm. When processing automated systems or ceramics, etc., please select a radio wave type touch sensor that does not generate a receiving alarm even if it gets dirty. The touch sensor is stored in the tool magazine and called to the spindle by automatic tool change. - Measuring direction: +X, -X, +Y, -Y, +Z *Depending on the shape of the workpiece or fixture, the communication with the receiver may be interrupted and may not be received. Please consult DMG MORI in advance as the installation position change or addition of the receiver, or the radio signal transmission type can be considered.
17 In-machine Measuring System (Table) Touch Sensor (Magnescale) (Tool Length Only) The touch sensor mounted on the table face automatically measures the tool length and detects the tool breakage. Direct air blow to the sensor prevents measurement of tools with chips or coolant adhering to them. TS40L2-063C (Magnescale)
J-004960 1 EA
General Options
General Options Voltage of Customer Factory 220 V This machine is shipped with voltage set to 220 V specification.
(Caution) IF the setting is incompatible, there is a possibility of trouble such as operation abnormality and alarm occurrence. Be sure to check the supply voltage and frequency of the customer's factory.
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General
Frequency 60 Hz This machine is shipped with frequency set to 60 Hz specification. (Caution) IF the setting is incompatible, there is a possibility of trouble such as operation abnormality and alarm occurrence. Be sure to check the supply voltage and frequency of the customer's factory
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General
Setting Unit, Inch The unit to be used for the screen display and program commands is set to "inch". Turning: "Inch" specification for the turret
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Options for Control
Options for Control AI Contour Control I This function is designed for high-speed machining. This function can suppress delays by acceleration/deceleration and in servo system which get larger as feedrate increases, making it possible to decrease errors in machining
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shape. It realizes smooth acceleration/deceleration over multiple blocks and machining at higher speeds, with read-ahead of up to 40 blocks for acceleration/deceleration before interpolation.
22 Screen Text Language Screen display English Language on MAPPS Screen: English Language on MAPPS Warning Screen: English Language on NC Screen: English Language on PC Screen: English
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23 Special constructions DMQP: LNS CB F-30 12MMB Fixed Rate Systems 8 gpm / 1000 psi with 1200 cfm
SK001 EA
24 DMQP: LNS CB Installation SK002 1 EA
25 DMQP: Shipping & Handling SK003 1 EA
26 MQP: Federal Pacific Transformer T48SH2Y112- MS 3 phase 480 Volts Delta Primary In Step Down to 208Y/120 with Taps
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SERVICES:
Options for MAPPS / SIEMENS / CELOS Control*
27 IoTconnector The IoTconnector allows the use of online services of DMG MORI (e.g. NETservice)
J-011731* 1 EA
28 NETservice A software installed on IoTconnector for qualified support by Internet-based remote diagnostics
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29 Machine Data Connector (MDC) A software installed on IoTconnector for uniform machine data interface as an integrated function of the DMG MORI Connectivity Hardware
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Sales company services
30 SV1: Standard Machine Installation Z-COST01 1 EA
31 DMG MORI Connect A 2-year free subscription of DMG MORI connectivity software: + Messenger Cloud - Machine monitoring through web application + NETservice 4.0 - Remote service by DMG MORI Hotline via CELOS APP *NETservice is only available on machines with IoTconnector
Z-COST06 1 EA
32 EG1: Standard Machine Training Z-COST07 1 EA
5. Required Delivery Date: 30 MAY 2024
File details come from the government source that posted it. Updated .