34PB0803_(SOW).docx

34PB0803

SHIP/COMMAN/CRAFT: CRG-1 Craft SSP: SSSD 0029-15 34PB0803 SURVEYOR: Mike Tabor

STATEMENT OF WORK

1. SCOPE:

1.1. TITLE: Depot level repairs and modernization to the 34PB-0803; accomplish

1.2. LOCATION:

1.2.1. Naval Base Coronado; Navy Outlying Field (NOLF); Imperial Beach, California

1.3. IDENTIFICATION:

1.3.1. Quantity (one each), 34 Foot Patrol Boat (34PB), Hull Number: 34PB-0803.

1.3.2. Quantity (one each), 34 Foot Patrol Boat Trailer, Manufacturer: JDCI INC. / Boatmaster INC.

2. REFERENCES:

2.1. NAVSEA Standard Items (Current Fiscal Year)

2.2. Naval Ship’s Technical Manual Chapter 583, Boats and Small Craft Volume 1 Revision 7

2.3. TO300-AU-SPN-010 A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.4. Work Certification for Navy Expeditionary Combat Command (NECC) 34 FT Patrol Boat (34PB) Overhaul

2.5. 34-Foot “Dauntless” Patrol Boat – COTS; Ref 2.82

2.6. Operations Manual, Boatmaster Model SA3436-HDH-30

2.7. CCD Hoist MOD Test Procedure

BOAT ALTERATIONS (BoatAlts):

2.8. BoatAlt 34PB/2C, Canopy Top (Bimini Top) Addition

2.8.1. DWG. No. 1613-623; SeaArk Marine, Inc., GSA P/N: 66001 (34PB/2C)

2.9. BoatAlt 34PB/8B REV A, SATCOM Installations

2.9.1. DWG. No. 53711-409-5108470 REV A; SATCOM Installation Electronic System Modification (34PB/8B)

2.9.2. DWG. No. 53711-301-5108469 REV A; SATCOM Installation Power System Modification (34PB/8B)

2.9.3. DWG. No. 53711-445-5108478 REV A; C4I Installation Equipment Arrangement and Configuration (34PB/8B)

2.9.4. DWG. No. 53711-409-5108468 REV A; SATCOM Install Electronic System Modification (34PB/8B)

2.10. BoatAlt 34PB/9B REV B, OE/IR Sensing Installation

2.10.1. DWG. No. 53711-409-5108466 REV B; EO/IR Sensing Installation Electrical System Modification (34PB/9B)

2.10.2. DWG. No. 53711-301-5108465 REV C; EO/IR Sensor Installation Power System Modification (34PB/9B)

2.10.3. DWG. No. 53711-101-5108352 REV B; EO/IR Installation – Miscellaneous Foundation Installation (34PB/9B)

2.10.4. DWG. No. 53711-171-5110079 REV B; Cabin Top Mast Fabrication (34PB/9B)

2.10.5. DWG. No. 53711-171-5110117 REV A; Mast Upgrade IWO C4I Installations (34PB/9B)

2.10.6. DWG. No. 53711-495-5110239; EO/IR Electronics Install (34PB/9B)

2.11. BoatAlt 34PB/13B REV B, DAGR Installation

2.11.1. DWG. No. 53711-301-5108359 REV B; DAGR Installation Power Modification (34PB/13B)

2.11.2. DWG. No. 53711-420-5108360 REV B; DAGR Installation Electronic Modification (34PB/13B)

2.11.3. DWG. No. 53711-117-5108554; DAGR Lock Mount Fabrication Details (34PB/13B)

2.12. BoatAlt 34PB/16C REV A, Emergency Dewatering

2.12.1. DWG. No. 53711-529-5108553 REV A; Emergency Dewatering System Installation (34PB/16C)

2.13. BoatAlt 34PB/17B REV A, 50 Caliber Gun Weapons Stand Adapter

2.13.1. DWG. No. 53711-711-5108858; 50 CAL Weapons Stand Adapter – Fabrication and Installation (34PB/17B)

2.13.2. DWG. No. 53711-711-5108869; 50 CAL Weapons Stand Adapter – Installation Procedure (34PB/17B)

2.13.3. DWG. No. 53711-101-5108462; ROSAM Installation Foundation Installation (34PB/10B)

2.14. BoatAlt 34PB/18A REV A, 34 PB Hoist Fitting Upgrades

2.14.1. DWG. No. 53711-583-5109471 REV B; Hoist Fittings Upgrade (34PB/18A)

2.15. BoatAlt 34PB/22B REV A, Navigation Light Modification

2.15.1. DWG. No. 53711-422-5110021 REV E; Navigation Light Modification (34PB/22B)

2.16. BoatAlt 34PB/24A REV B, IR Strobe Installation

2.16.1. DWG. No. 53711-422-5110023 REV B; IR Strobe Installation (34PB/24A)

2.17. BoatAlt 34PB/28B REV A, Automatic Identification System (AIS) Installation

2.17.1. DWG. No. 53711-444-5110034 REV B; AIS Installation (34PB/28B)

2.17.2. DWG. No. 53711-184-5110073; AIS Transponder and Antenna Mount Fabrication (34PB/28B)

2.18. BoatAlt 34PB/29A REV A, MTX Blue Force Tracker Installation

2.18.1. DWG. No. 53711-444-5110035 REV A; MTX Blue Force Tracker Installation (34PB/29A)

2.19. BoatAlt 34PB/31B REV A, Companionway Mods IWO Stress Cracking

2.19.1. DWG. No. 53711-150-5110067 REV B; Companion Way Modifications IWO Stress Cracking (34PB/31B)

2.20. BoatAlt 34PB/32C REV A, Inverter/Charger Replacement

2.20.1. DWG. No. 57311-314-5110069 REV A; Inverter/Charger Replacement (34PB/32C)

2.21. BoatAlt 34PB/33B REV A, Visual Identification Tape Installation

2.21.1. DWG. No. 53711-443-5110078 REV B; Visual ID Tape Installation (34PB/33B)

2.22. BoatAlt 34PB/42A, Fire Suppression System Agent Replacement

2.22.1. DWG. No. 53711-555-5110242; Fire Suppression System Agent Replacement (34PB/42A)

2.23. BoatAlt 34PB/45A, Trailer Modification

2.23.1. DWG. No. 53711-084-5110287 REV A; 34ft Patrol Boat Trailer Modifications.

2.24. BoatAlt 34PB/46A REV A, Alternator and Battery Isolator Wiring Modification

2.24.1. DWG. No. 53711-304-5110311 REV A; Alternator and Battery Isolator Wiring Modifications (34PB/46A)

2.25. BoatAlt 34PB/49B, Remote Spotlight Modification

2.25.1. DWG. No. 53711-422-5110422; Remote Spotlight Modification (34PB/49B)

2.26. BoatAlt 34PB/50B REV A, Depth Sounding Equipment Modification

2.26.1. DWG. No. 57311-424-5110433 REV A; Depth Sounding Equipment Modification (34PB/50B)

2.26.2. DWG. No. 53711-169-5110299 REV B; Depth Transducer Enclosure Structural Mod (34PB/48B)

2.27. BoatAlt 34PB/51B REV A, Battery Charger Modification

2.27.1. DWG. No. 53711-313-5110437 REV B; Battery Charger Modification (34PB/51B)

2.28. GEN/55A REV B, Cummins QSB-Series Engines-Starter Magnetic Switch Bracket Modification

2.28.1. DWG. No. 57311-180-5109418 REV A; Cummins QSB-Series Engines-Starter Magnetic Switch Bracket Modification (GEN/55A)

2.29. GEN/58C REV A, MTX Transceiver and Antenna Mount Fabrication

2.29.1. DWG. No. 57311-184-5109691; MTX Transceiver and Mount Fabrication (GEN-58C)

2.30. GEN/59C REV A, VHF Marine Band Radio Replacement

2.30.1. DWG. No. 57311-441-5110268 REV A; VHF Marine Band Radio Modification (GEN-59C)

LIAISON ACTION REPORTS (LAR’s):

2.31. LAR 34PB-0706, 34 Foot Patrol Boat, Gun Mount Foundation Test Requirements

2.32. LAR 34PB-0919, 34PB Waterjet Installation-Marine Gear Control Cable Mounting Bracket Installation

2.33. LAR 34PB-1201, Anti fouling Application

2.34. LAR 34PB-1204 Fuel Cooler Failures on Cummins Diesel Engines

2.35. LAR 34PB-1217, Replacement of 250 amp class T fuse and 300 amp class T fuse block (holder)

2.36. LAR 34PB-1221, Battery Box Coating

2.37. LAR 34PB-1226, 34PB Shakespeare Ratchet Mount

2.38. LAR 34PB-1229, Hull Corrosion Inspection Access

2.39. LAR 34PB-1230, Alternator Upgrade Oil Line Modification

2.40. LAR 34PB-1301, 34PB EO/IR Cable Transit Interference Removal

2.41. LAR 34PB-1306, Running Light Installation Modification of 34FT Patrol Boat

2.42. LAR 34PB-1312, 34PB Salt Water Pump Inlet Fitting Systemic High Failure Item

2.43. LAR 34PB-1339, Engine Room Hatch Insulation

2.44. LAR 34PB-1404, 34PB CFLIR Stabilized Gimbal Assembly (SGA) Hardware Substitutions

2.45. LAR 34PB-1411, 34PB Insulation Replacement

2.46. LAR 34PB-1414, 34PB Fuel Gage Replacement

2.47. LAR 34PB-1416, 34PB Drawer Slides Replacement

2.48. LAR 34PB-1444, CCFLIR Incorrect Labeling and References

2.49. LAR 34PB-1447, Trim Tab Upgrade

2.50. LAR 34PB-1459, 34PB Vendor Identification WRT BoatAlt 34PB-33B

2.51. LAR 34PB-1460, Spotlight Remote Mounting Hardware

2.52. LAR 34PB-1474, 422 Serial Input EO-IR & ECDIS-N

2.53. LAR 34PB-1491, Spotlight Control Bracket Modification

2.54. LAR 34PB-1498, Spotlight Power Cable

2.55. LAR 34PB-14105; Spotlight Mounting Fabrication Details

2.56. LAR 34PB-14119, 34PB Depth Transducer Enclosure DWG Boat Applicability

2.57. LAR 34PB-14122, Grounding of the SGA and the CEU for the E-IR System

2.58. LAR 34PB-14123, Replacement Oil Lines On the Cummins 5.9L Engine

2.59. LAR 34PB-14133; CCFLIR SGA Mounting Adapter Plate

2.60. LAR 34PB-14126, FY06 – 1003 Waterjet Inspection Hatch Extension Installation

2.61. LAR 34PB-1506; Canopy Hoisting Sling Assembly Access

2.62. LAR 34PB-1509; Universal Laptop Mount for Cogent

2.63. LAR 34PB-1510; Cogent Laptop Power Supply

2.64. LAR 34PB-1511; CCFLIR SGA MOUNTING ADAPTER PLATE CORRECTIONS

DRAWINGS (DWG); As Built:

2.65. DWG. No. 1890-101; Profile and Arrangement

2.66. DWG. No. 1890-102; Inboard Profile

2.67. DWG. No. 1890-206; Diesel Fuel Tank 200 Gallons

2.68. DWG. No. 1890-209; Thru Hull Penetration

2.69. DWG. No. 1890-303; Pilot House Windows

2.70. DWG. No. 1890-401; Bilge Piping

2.71. DWG. No. 1890-402; Fuel Piping

2.72. DWG. No. 1890-404; Steering System

2.73. DWG. No. 1890-405; Machinery System

2.74. DWG. No. 1890-407; Exhaust Piping

2.75. DWG. No. 1890-409; Heating and Air

2.76. DWG. No. 1890-416; Engine Cooling

2.77. DWG. No. 1890-501; A. C. Electric Rev

2.78. DWG. No. 1890-502; D. C. Electric Rev

2.79. DWG. No. 1890-503; Communication Electronics

2.80. DWG. No. 1890-629; Label Plates

2.81. DWG. No. 1890-706; Lifting Slings

2.82. DWG. No. 1890-BOM; Master Parts List

2.83. DWG. No. GEN 300-5107858 Rev A; Standard Electrical Installation Requirements and Nomenclature

SPAWAR DWG’s:

2.84. DWG. No. 29355-79001; 34FT Boat Block Wiring Diagram (Gentex, Harris, PRC- 117/PRC-150)

2.85. DWG. No. 29355-79002; 34FT Boat Arrangement and elevation (Gentex, Harris, PRC-117/PRC-150)

2.86. DWG. No. 29355-79003; 34FT Boat mounts and Fixture Details (Gentex, Harris, PRC-117/PRC-150)

2.87. DWG. No. 98997; Cable Assembly Pin Out (Gentex, Harris, PRC-117/PRC-150)

2.88. LAR 34PB-1315, Boat/Trailer Ratchet Tie-Down Hooks Modification

ATTACHMENTS:

2.89. ATTACHMENT-1_34PB0803 (Main Propulsion Diesel Engines)

2.90. ATTACHMENT-A_34PB0803 (Material Disposition)

3. REQUIREMENTS:

3.1. NAVSEA Standard Item 009-60; Provide a detailed schedule to PM/SBS/CPOC/TPOC/MPS prior to work commencement, within the first ten percent of the availability outlining the following events in accordance with NAVSEA Standard Item 009-60 of Ref 2.1.

3.2. Production Meetings; Primary and Sub-Contractor personnel shall be available for meetings at the Government facilities in San Diego, as required, throughout the performance of this task. The PM/SBS shall give notice before meetings. The Contractor may also request a meeting by arrangement through the PM/SBS. A weekly progress meeting will be scheduled by the Contractor and the PM at the start of the contract.

3.3. Equipment/Materials Transportation; contractor shall be responsible for all transportation expenses for equipment and materials. The contractor shall turn over all manuals, parts lists, etc. to the CPOC/TPOC/MPS prior to return of craft to command.

3.3.1. All supplies, components, materials, and hardware necessary to accomplish the requirements of this task order, which are not specifically identified as GFM, shall be supplied by the contractor.

3.3.2. Contractor shall be responsible for all MPDE/marine gear/waterjet shipping costs (if required) including, but not limited to, providing engine stands/shipping containers with adequate protection to ensure that the engine is not damaged during transit.

3.3.3. Boat and Trailer shall be transported to and from the contractor’s facility by the Contractor. Contractor shall be responsible for all crane services required during pick-up, delivery, and throughout the period of performance of the task order. Boat will be on GFE boat trailer that has a pintle type-coupling and air brake equipped. Boat is to be removed from the GFE trailer during the accomplishment of all repairs and painting.

3.3.3.1. Contractor is responsible for preparing Boat and Trailer for transportation by the contractor after completion of repairs.

3.3.3.2. The Contractor shall be responsible for transportation of boat to and from the test launch site.

3.3.3.3. Contractor shall notify the PM/SBS/CPOC/TPOC/MPS 5 working days prior to all required Contractor movement of Boat and Trailer.

3.3.4. Contractors to submit proposals with line items pricing to include material, labor and subcontractor per paragraph of this SOW.

(V)(G) ‘Preliminary Inspection’

3.4. Preliminary Inspection; within 3 working day of the boat arrival, the Contractor shall video tape all boat systems, equipment, and hull to document the existing condition.

3.4.1. Submit a copy of the video tape to the PM/SBS/CPOC/TPOC/MPS within 5 working days of the boats arrival.

3.4.2. Submit a report detailing the results of the inspection to the PM/SBS/CPOC/TPOC within 5 days of the inspection.

3.5. Hull, Bilges and Decks:

3.5.1. Completely strip craft of all equipment including sponsons, hardware, propulsion, fittings and electronics.

3.5.2. Provide services and materials to properly remove and dispose of all fluids including bilge water, petroleum products, and organic growth.

3.5.3. Perform hull inspection.

(V)(G) Structural Inspection

3.5.4. Structural Inspection; Compartments must be clean of all debris, liquid, sponson and propulsion system removed prior to inspecting the hull, stringers, beams, bulkheads and bilges throughout the craft. Structural integrity and existing weldment inspection shall be conducted by Contractor.

3.5.4.1. Submit a report detailing the results of the inspection to the PM/SBS/CPOC/TPOC/MPS within 5 days of the inspection.

3.6. Hardware Statement: ALL THREADED FASTENERS SHALL BE CORROSION RESISTANT STEEL (CRES), ASTM A276, TYPE 316, UNLESS OTHERWISE SPECIFIED. ALL NUTS SHALL BE SELF-LOCKING TYPE, UNLESS OTHERWISE SPECIFIED. ONE CORROSION RESISTANT STEEL WASHER SHALL BE USED UNDER EACH BOLT HEAD AND UNDER EACH NUT. BOLT/STUD LENGTH SHALL NOT EXCEED LESS THAN 1-1/2 THREADS OR MORE THAN 5 THREADS BEYOND THE NUT WITH FULL THREAD ENGAGEMENT.

3.7. Structural Repairs: All new material shall be the same scantlings as the material it replaces, unless otherwise specified. All fabrication, welding and inspection specified herein shall be accomplished IAW Ref 2.3, TO300-AU-SPN-010 A.

3.7.1. Procure and install new, hull aluminum anode ZINC’s same size, type and design as those removed using CRES 316 hardware.

3.7.2. Inspect and lubricate all thru hull and bulkhead valves.

3.7.2.1. DWG. No. 1890-209; Thru Hull Penetration, Ref 2.68

3.7.3. Gun Tub and Engine Room access drains; remove existing, procure and install new; check valves, drain hoses, hose clamps and hardware.

3.7.4. Adhesive backed non-skid; remove existing, procure and install new to all steps in cabin and rungs leading to forward gun tub and aft deck.

3.7.5. Forward Anchor storage locker deck plates; remove existing, preserve and reinstall. Replace all mounting hardware with new.

3.7.6. Center deck plate in main cabin; remove existing, preserve, reseal, and reinstall. Chase all threads. Replace all mounting hardware with new.

3.7.7. Fuel Tank Access patch; remove existing, preserve, reseal, and reinstall. Chase all threads. Replace all mounting hardware with new.

3.7.8. Engine room air intake vanes; remove existing, preserve and reinstall. Chase all threads. Replace all mounting hardware with new.

3.7.9. Provide and install new a total of 100 nuts, bolts, washers and pipe clamps in place of corroded, damaged, mismatched, or missing fasteners. All fasteners shall be CRES 316.

3.7.10. LAR 34PB-0706; 34 Foot Patrol Boat, Gun Mount Foundation Test Requirements, accomplish IAW Ref 2.31.

3.7.10.1. GFM testing assembly fabricated in Ref 2.31 shall be provided.

3.7.10.2. KTR shall be responsible for test rig components identified in Ref 2.31 Para 2.3.

3.7.11. LAR 34PB-1229; Hull Corrosion Inspection Access, accomplish the requirements of Ref 2.38

3.7.12. LAR 34PB-1301; 34PB EO/IR Cable Transit Interference Removal, accomplish IAW Ref 2.40

3.7.13. Raw Water Pick-ups; remove existing, weld repair receiver, chase threads, and replace (2 each) raw water pick-up screens. GFM shall be provided.

3.7.14. Bow Eye Safety Catch; crop out, grind flush, provide and install lower bow eye safety catch.

3.7.15. Handrails; crop out and install new 5 linear feet of pipe.

3.7.16. Repair for Pitting on Hull and Framing:

3.7.16.1. Crop out, provide and install new 10 sq. feet of hull plate replacement below the water line.

3.7.16.2. Crop out, provide and install new 5 linear feet of hull plate stiffeners and transverse frames.

3.7.17. Main deck, cabin and gun tub:

3.7.17.1. Crop-out cracked welds and repair 20 linear feet.

3.7.17.2. Crop-out damaged horizontals and vertical structures and weld repair 10 square feet.

3.7.18. Sponson Extrusion:

3.7.18.1. Remove existing, procure new and install 5 linear feet of extrusion track. GFM extrusion shall be provided.

3.8. BoatAlt 34PB/2C; Canopy Top (Bimini Top) Addition, Ref 2.8; accomplish the following requirements:

3.8.1. LAR 34PB-1506; Canopy Hoisting Sling Assembly Access; accomplish the requirements of Ref 2.61

3.8.1.1. Fabricate and install canopy canvas, color: GREY. Installation shall include CRES eyelets spaced 6 inches apart. Fabricated canvas shall be lashed to canopy frame using 550 parachute cords; color: BLACK.

3.8.2. Secure canopy frame to pipe sockets with (8 each) CRES 316 3/8 inch by 4 & 1/4 inch long bolts, washers and nyloc nuts 2 per socket.

3.9. BoatAlt 34PB/9B REV B; EO/IR Sensing Installation, accomplish the requirements of Ref 2.10

3.9.1. List of GFM provided in section 5.

3.9.2. DWG. No. 53711-409-5108466 REV B; EO/IR Sensing Installation Electrical System Modification, accomplish the requirements of Ref 2.10.1

3.9.3. DWG. No. 53711-301-5108465 REV C; EO/IR Sensor Installation Power System Modification, accomplish the requirements of Ref 2.10.2

3.9.4. DWG. No. 53711-101-5108352 REV B; EO/IR Installation – Miscellaneous Foundation Installation, accomplish the requirements of Ref 2.10.3

3.9.5. DWG. No. 53711-171-5110079 REV B; Cabin Top Mast Fabrication, accomplish the requirements of Ref 2.10.4

3.9.5.1. Procure and install new, ITEMS# 14 thru 20 of Ref 2.9.4; DWG. No. 53711-409-5108468 REV A; SATCOM Install Electronic System Modification.

3.9.6. DWG. No. 53711-171-5110117 REV A; Mast Upgrade IWO C4I Installations, accomplish the requirements of Ref 2.10.5

3.9.7. DWG. No. 53711-495-5110239; EO/IR Electronics Install (34PB/9B), accomplish requirements of Ref 2.10.6; DETAIL 33-F, 35-E, and 37-E, including PLAN 34-A for the installation of ITEMS# 22, 36, 43 and 44.

3.9.8. LAR 34PB-1404; 34PB CFLIR Stabilized Gimbal Assembly (SGA) Hardware Substitutions, accomplish the requirements of Ref 2.44

3.9.9. LAR 34PB-1474; 422 Serial Input EO-IR & ECDIS-N, accomplish the requirements of Ref 2.52

3.9.10. LAR 34PB-14122, Grounding of the SGA and the CEU for the E-IR System, accomplish the requirements Ref 2.57

3.9.11. LAR 34PB-14133; CCFLIR SGA Mounting Adapter Plate, accomplish the requirements Ref 2.59

3.9.12. LAR 34PB-1509; Universal Laptop Mount for Cogent, accomplish the Ref 2.62

3.9.13. LAR 34PB-1510; Cogent Laptop Power Supply, accomplish the requirements of Ref 2.63

3.9.14. LAR 34PB-1511; CCFLIR SGA MOUNTING ADAPTER PLATE CORRECTIONS, accomplish the requirements of Ref 2.64

3.10. BoatAlt 34PB/13B REV B; DAGR Installation, accomplish the requirements of Ref 2.11

3.10.1. DWG. No. 529-5108359 REV B; DAGR Installation Power Modification, accomplish the requirements of Ref 2.11.1

3.10.2. DWG. No. 53711-529-5108360 REV B; DAGR Installation Electronic Modification, accomplish the requirements of Ref 2.11.2.

3.10.3. List of GFM provided in section 5.

3.11. BoatAlt 34PB/16C REV A; Emergency Dewatering System Installation, accomplish the requirements of Ref 2.12

3.11.1. DWG. No. 529-5108553 REV A; Emergency Dewatering System Installation, Ref 2.12.1

3.12. BoatAlt 34PB/17B REV A; 50 Caliber Gun Weapons Stand Adapter, accomplish the requirements of Ref 2.13

3.12.1. DWG. No. 53711-711-5108858; 50 CAL Weapons Stand Adapter – Fabrication and Installation (34PB/17B), Ref 2.13.1

3.12.2. DWG. No. 53711-711-5108869; 50 CAL Weapons Stand Adapter – Installation Procedure (34PB/17B), Ref 2.13.2

3.12.2.1. Drilling Template fabricated IAW DETAIL 29-F, DETAIL 31-A and DETAIL 31-E shall be provided as GFM.

3.12.3. Ref 2.13.3; DWG. No. 53711-101-5108462; ROSAM Installation Foundation Installation (34PB/10B); accomplish the following requirements:

3.12.3.1. DETAIL(s): 17-D, 21-G, 42-F, 41-F, 41-G, 42-H, 46-E, 58-F, 60-E,

3.12.3.2. ELEVATION(s): 21-A, 21-D, 23-A, 23-D, 44-A (ITEM 9 shall not be installed), 44-E, 46-G, 47-A, 48-E,

3.12.3.3. PLAN(s): 18-F, 26-A, 42-A, 51-A

3.12.3.4. SECTION(s): 21-G, 23-D, 23-G, 46-G, 55-A, 55-E, 58-A, 62-F

3.13. BoatAlt 34PB/18A REV A; Hoist Fitting Upgrade, accomplish the following requirements of Ref 2.14

3.13.1. DWG. No. 583-5109471 REV B; Hoist Fittings Upgrade, accomplish the requirements of Ref 2.14.1

3.13.1.1. Requirements of TEST NOTES: T1 shall be accomplished prior to preservation and paint.

3.13.1.2. Accomplish 10 linear feet of weld repairs above and below decks to FWD and AFT pad eyes as required IAW TEST NOTE T1 DYE PENETRANT TESTING.

3.13.2. Submit individual reports detailing the results of TEST NOTES T1, T2, T3, T4, and T5 to the PM/SBS/CPOC/TPOC at the time of accomplishment.

3.14. BoatAlt 34PB/22B REV A; Navigation Light Modification, accomplish the requirements of Ref 2.15

3.14.1. DWG. No. 422-5110021 REV E; Navigation Light Modification, Ref 2.15.1

3.15. BoatAlt 34PB/24A REV B; IR Strobe Installation, accomplish the following requirements of Ref 2.16

3.15.1. List of GFM provided in section 5.

3.15.2. DWG. No. 422-5110023 REV B; IR Strobe Installation, Ref 2.16.1

3.16. BoatAlt 34PB/28B REV A; AIS Installation, accomplish the requirements of Ref 2.17

3.16.1. List of GFM provided in section 5.

3.16.2. DWG. No. 444-5110034 REV B, AIS Installation, Ref 2.17.1

3.16.3. DWG. No. 184-5110073; AIS Transponder and Antenna Mount Fabrication, Ref 2.17.2

3.17. BoatAlt 34PB/29A REV A; MTX Blue Force Tracker Installation, accomplish the following requirements of Ref 2.18

3.17.1. DWG. No. 444-5110035 REV A, MTX Blue Force Tracker Installation, Ref 2.18.1.

3.17.1.1. LINE ITEM #1 shall be GFM.

3.18. BoatAlt 34PB/31B REV A; Companionway Mods IWO Stress Cracking, accomplish the following requirements of Ref 2.19

3.18.1. DWG. No. 150-5110067 REV B, Companion Way Modifications IWO Stress Cracking, Ref 2.19.1

3.19. BoatAlt 34PB/32C REV A; Inverter/Charger Replacement, accomplish the requirements of Ref 2.20

3.19.1. List of partial GFM provided in section 5.

3.19.2. DWG. No. 314-5110069 REV A; Inverter/Charger Replacement, Ref 2.20.1

3.19.2.1. List of partial GFM provided in section 5.

3.19.2.2. Submit report detailing the results of TEST NOTE T3 to the PM/SBS/CPOC/TPOC.

3.19.3. LAR 34PB-1217, Replacement of 250 amp class T fuse and 300 amp class T fuse block; accomplish the requirements of Ref 2.35

3.20. BoatAlt 34PB/33B REV A; Visual Identification Tape Installation, accomplish the requirements of Ref 2.21

3.20.1. DWG. No. 443-5110078 REV B; Visual Identification Tape Installation, Ref 2.21.1

3.20.2. LAR 34PB-1459, Vendor Identification WRT BoatAlt 34PB-33B; accomplish the requirements of Ref 2.50

3.21. BoatAlt 34PB/42A; Fire Suppression System Agent Replacement, accomplish the requirements of Ref 2.22

3.21.1. DWG. No. 555-5110242; Fire Suppression System Agent Replacement, Ref 2.22.1

3.22. BoatAlt 34PB/45A; Trailer Modification, accomplish the requirements of Ref 2.23

3.22.1. Procure and install ITEMS 21 thru 23 in quantities specified in DWG. No. 53711-084-5110287; 34ft Patrol Boat Trailer Modifications, Ref 2.23.1 (34PB/45A)

3.23. BoatAlt 34PB/46A REV A; Alternator and Battery Isolator Wiring Modification, accomplish the requirements of Ref 2.24

3.23.1. DWG. No. 304-5110311 REV A; Alternator and Battery Isolator Wiring Modification, Ref 2.24.1.

3.24. BoatAlt 34PB/49B; Remote Spotlight Modification, accomplish the requirements of Ref 2.25

3.24.1. DWG. No. 422-5110422; Remote Spotlight Modification, Ref 2.25.1

3.24.1.1. LAR 34PB-1460; Spotlight Remote Mounting Hardware; accomplish the requirements of Ref 2.51

3.24.1.2. LAR 34PB-1498; Spotlight Power Cable; accomplish the requirements of Ref 2.54

3.24.1.3. LAR 34PB-14105; Spotlight Mounting Fabrication Details; accomplish the requirements of Ref 2.55

3.25. BoatAlt 34PB/50B REV A; Depth Sounding Equipment Modification, accomplish the requirements of Ref 2.26

3.25.1. DWG. No. 424-5110433 REV A; Depth Sounding Equipment Modification, Ref 2.26.1

3.25.2. DWG. No. 169-5110299 REV B; Depth Transducer Enclosure Structural Mod, Ref 2.26.2

3.26. BoatAlt 34PB/51B REV A; Battery Charger Modification, accomplish the requirements of Ref 2.27

3.26.1. DWG. No. 53711-313-5110437 REV B; Battery Charger Modification, Ref 2.27.1 (34PB/51B)

3.27. GEN/55A REV B; Cummins QSB-Series Engines- Starter Magnetic Switch Bracket Modification, accomplish the requirements of Ref 2.28

3.27.1. DWG. No. 57311-180-5109418 REV A; Cummins QSB-Series Engines-Starter Magnetic Switch Bracket Modification (GEN/55A), Ref 2.28.1

3.28. GEN/58C REV A; MTX Transceiver and Antenna Mount Fabrication, accomplish the requirements of Ref 2.29

3.28.1. DWG. No. 57311-184-5109691; MTX Transceiver and Mount Fabrication (GEN-58C) Ref 2.29.1

3.29. BoatAlt GEN/59C REV A; VHF Marine Band Radio Modification, accomplish the requirements of Ref 2.30

3.29.1. DWG. No. 441-5110268 REV A; VHF Marine Band Radio Modification Ref 2.30.1

3.30. BoatAlt Label Plate; Fabricate BoatAlt label plate IAW Ref 2.2; NSTM 583, to include the listed modifications to hull. Attach plate in location of Cabin port side console.

3.30.1. Boat Alterations (BoatAlts)

3.30.1.1. 34PB/2C

3.30.1.2. 34PB/9B

3.30.1.3. 34PB/13B

3.30.1.4. 34PB/16C

3.30.1.5. 34PB/17C

3.30.1.6. 34PB/18A

3.30.1.7. 34PB/22B

3.30.1.8. 34PB/24A

3.30.1.9. 34PB/28B

3.30.1.10. 34PB/29A

3.30.1.11. 34PB/31B

3.30.1.12. 34PB/32C

3.30.1.13. 34PB/33B

3.30.1.14. 34PB/42A

3.30.1.15. 34PB/45A

3.30.1.16. 34PB/46A

3.30.1.17. 34PB/49B

3.30.1.18. 34PB/50B

3.30.1.19. 34PB/51B

3.30.1.20. GEN/55A

3.30.1.21. GEN/58C

3.30.1.22. GEN/59C

3.31. Main Propulsion Diesel Engines (MPDEs):

3.31.1. Disconnect and remove the MPDEs and marine gears from craft IAW manufacturer specifications.

3.31.1.1. Separate the MPDEs from marine gears.

3.31.2. ATTACHMENT-1; 34PB-0803, accomplish the requirements of Ref 2.89

3.31.3. Teleflex Control Cables; remove, template from existing, procure and install new MPDE throttle cables, marine gear shift cables, and water jet control cables with CRES end fittings, hangers, and mounting hardware.

3.31.4. Throttle Control, MECH/ELEC Interface; remove existing, procure new and install (2 each) Cummins P/N: 4070035.

3.31.5. Cable Assembly, Special Purpose, E; remove existing, procure and install new (2 each) Cummins P/N: 3969783 REV 04 (15 feet in length).

3.31.6. Install new flex coupler/torsion dampener between MPDEs and marine gears including new mounting hardware.

3.31.7. Reconnect MPDEs and marine gears IAW manufacturer specification using new hardware.

3.31.8. Remove existing, procure and install new coolant overflow bottles including hoses, clamps, and mounting hardware.

3.31.9. Insul-tech exhaust pads; remove existing, procure and install new for Port and Starboard MPDEs exhaust elbows.

3.31.10. MPDE resilient motor mounts; remove, template from existing, procure and install new (4 each) per engine including mounting hardware.

3.31.11. Remove existing, procure and install new all fuel hoses, exhaust hoses and raw water cooling hoses. Hoses shall be double clamped with full CRES hose clamps. All hoses shall be marked for identification and flow path

3.31.12. Fast Lube Oil Change System (FLOCS); remove existing, procure and install new, FLOCS pumps, hoses, fittings, hangers and mounting hardware. Provide services and materials to accomplish all electrical connections and perform operation of system.

3.32. Marine Gear; Accomplish the requirements of Ref 2.1 section 009-90 for the overhaul Port and Starboard Marine Gear IAW manufacturer specifications and shall consist of the following actions for each gear:

3.32.1. Remove existing oil from existing marine gears.

3.32.1.1. Dispose of all removed oil.

3.32.2. Teardown, clean and inspect all marine gear components and heat exchangers.

3.32.3. Remove existing, procure and install new, clutches, bearings, needle bearings, pins, clips, piston clutch, thrust races, gaskets, hoses, fluids, oil feed bushing, oil pump support bushing and seals.

3.32.4. Re-assemble marine gears.

3.32.5. Remove existing, procure and install new lube oil dipstick.

3.32.6. Fill marine gear oil sump with SAE HD-30 to manufacturer specified level.

3.32.7. Accomplish Spin test for each marine gear.

3.32.8. Re-install and re-connect the engines and marine gears into the boat.

3.32.8.1. Subsequent to a successful sea trial of the marine gears, Submit a report to the PM/SBS/CPOC/TPOC/MPS with the Twin Disc Certification of the marine gear re-installation and operation.

3.32.9. Degrease, clean and soda-blast each marine gear.

3.32.9.1. Perform paint and preservation of each marine gear IAW manufacturer’s specifications.

3.33. Hamilton Waterjet; Accomplish the requirements of Ref 2.1 section 009-90 for the overhaul of the Port and Starboard water jets to return units to original manufacturer specification and tolerances.

3.33.1. Contractor shall use an authorized Hamilton Water Jet service center to provide all certified personnel, replacement parts, tools, equipment, material, gaskets, and seals necessary to complete all work associated with the overhaul, installation and inspection of port and starboard water jets in accordance manufacturer specifications.

3.33.2. Remove existing, procure and install new reverse bucket hydraulic cylinder assembly including bucket linkage pins, cotter pins and washers.

3.33.3. Contractor shall be responsible for having both water jet impellers returned to new impeller specifications and tolerances.

3.33.3.1. During disassembly, Contractor shall mark each impeller identifying which belongs to each boat for reassembly. The Contractor shall be responsible for the shipment of the impellers to and from Hamilton Jet.

3.33.3.2. A report containing the blade tip clearance between impellers and their associated wear rings as well as the torque applied to each impeller nut shall be submitted to the PM/SBS/CPOC/TPOC/MPS.

3.33.4. Remove existing, perform visual inspection, and return water jet main shafts to OEM specification and tolerances.

3.33.5. Remove existing, procure and install new water jet control linkages, linkage clevis joints, clevis pins, cotter pins, and washers. Adjust water jet control linkage to allow proper reverse bucket travel.

3.33.6. Remove existing, procure and install new water jet bushings, water seals, lip seals, o-rings, and reverse and steering transom seals.

3.33.7. Remove existing, procure and install new water seals.

3.33.7.1. Water seal surfaces shall not come into contact with oils, lubricants, or skin.

3.33.8. Grease all water jet grease fittings with Mobil XHP 222, type grease.

3.33.9. Remove existing, procure and install new Parker directional valve assemblies, fittings and hoses.

3.33.10. Remove existing, procure and install new wear rings.

3.33.10.1. Perform continuity test IAW manufacturer specification.

3.33.11. Remove existing, procure and install new Saginaw hydraulic power pumps.

3.33.11.1. Remove existing, preserve and reinstall hydraulic pump pulleys and jet drive input flanges.

3.33.11.2. Remove existing, procure and install new (2 each) drive belts including (2 each) spare belts per water jet. Spare belts shall be attached to FWD end of waterjet using plastic cable ties.

3.33.12. Flush, fill, and prime waterjet hydraulic systems IAW manufacturer specifications.

3.33.12.1. Paint water jet assemblies IAW manufacturer specifications.

3.33.12.2. Underwater hull, waterjet exteriors shall anti-fouling coated; color BLACK.

3.33.13. Remove existing, procure and install new all internal and external water jet zinc anodes.

3.33.14. Ensure Loctite used in assembly IAW manufacturer specifications.

3.33.15. Accomplish alignment between MPDE/Marine gear combination and Waterjet units IAW manufacturer specification.

(V) ‘Hamilton Waterjet alignment with MPDEs’

3.33.15.1. Submit a report to the PM/CPOC/TPOC documenting ‘Hamilton Waterjet alignment with MPDE units’.

3.33.16. LAR 34PB-0919; Waterjet Installation-Marine Gear Control Cable Mounting, accomplish the requirements of Ref 2.32

3.33.17. LAR 34PB-1201; Anti-fouling Application, accomplish the requirements of Ref 2.33.

3.33.18. LAR 34PB-14126; FY06–1003 Waterjet Inspection Hatch Extension Installation, accomplish the requirements of Ref 2.60

3.34. Hull Trim Tab System; remove existing, procure and install new port and starboard Trim Tab system including tabs, pumps, indicators, indicator cables, control heads, and associated hardware and fittings IAW DWG. No. 1890-BOM; Master Parts List, Ref 2.82

3.35. Electrical Power Generation and Distribution:

3.35.1. Develop disconnect sheets for all electrical connections disconnected. All new electrical and RF cables shall be tested IAW Ref 2.1.

3.35.2. IAW Ref 2.83; DWG. No. GEN 300-5107858 Rev A; Standard Electrical Installation Requirements and nomenclature:

3.35.2.1. Individual cables and harnessed wires shall be supported.

3.35.2.2. Cable support shall be no more than 18 inches apart on horizontal runs and 14 inches apart on vertical runs.

3.35.2.3. All Cables shall be continuous run and NOT SPLICED, unless otherwise specified and/or written approval by the Government.

3.35.2.4. All interior and exterior cabling will be labeled.

3.35.2.5. All individual conductors shall be labeled at termination points except color-coded OEM-supplied wire harnesses, and shall reflect information provided in drawings. Individual conductors shall be labeled.

3.35.3. Provide materials and services to clean all corrosion from all connections, secure all cables found loose on terminal strips, circuit breakers, and bus bars. Apply No-Ox to all electrical terminals and weatherproof all connections.

3.35.4. MPDE Gauge cluster; remove existing, procure and install new including all gauges, ‘START/STOP’ switches, ignition selection switch, RED and BLACK rubber switch boots and all mounting hardware. Provide services to calibrate gauges with the installed MPDE sensors and harness.

3.35.5. 12VDC and 24VDC switches/circuit breakers; remove existing, procure and install new, including switch boots and mounting hardware.

3.35.6. 24VDC/12VDC Convertors; remove existing, procure new and install (2 each) MANUFACTURER: Analytic Systems; P/N: VTC1015d-24-12. Accomplish installation IAW DWG. No. 1890-502; D.C. Electric System, Ref 2.78.

3.35.7. 24VDC Distribution Panel; remove existing, procure and install new, (5 each) battery switches, (10 each) manual reset circuit breakers, and (4 each) single buss posts on Engine Room Distribution Panel IAW DWG. No. 1890-502; D.C. Electric System, Ref 2.78

3.35.7.1. Provide services and materials to disassemble existing, fabricate all new electrical connections, and reassemble all 24VDC Distribution Panel wiring configuration IAW DWG. No. 1890-502; D.C. Electric System, Ref 2.78

3.35.8. Remove existing, procure and install new dual trumpet navigation horn, Blue Force-Protection light assembly, loud-hailer speaker including all mounting hardware.

3.35.9. Remove existing, procure and install new all CRES hardware on 12VDC, 24VD, and VHF Radio panels.

3.35.10. Smartcraft/Vessel View System displays; remove, template from existing, procure and install new (1 each) Smart craft/Vessel View System displays in cabin and (1 each) in engine room IAW OEM manufacturer instructions installing all necessary required SIM Cards, fuses and wiring harnesses.

3.35.10.1. Calibrate and prove operation as per requirement identified in 3.56.1.

3.35.11. Remove existing, procure and install new, water jet position indicator gauge, wiring harness, sending unit and control rod including mounting hardware. Calibrate indicator and gauge.

3.35.12. Remove, template from existing, procure and install new (2 each) cabin interior fans.

3.35.13. Remove, template from existing, procure and install new (2 each) 120 VAC outlets in location of Pilot house and Engine room.

3.35.14. Shore power connections/Galvanic Isolator; remove existing, procure and install new galvanic isolator, shore power plugs, weather caps and mounting hardware to Starboard side cabin IAW DWG. No. 1890-BOM; Master Parts List, Ref 2.82, and DWG. No. 1890-501; A. C. Electric, Ref 2.77

3.35.15. Fabricate and Install new battery disconnect switch labels for port and starboard engines, to be one quarter inch lettering WHITE engraved on a BLACK background.

3.35.16. Engine room lighting fixtures; remove and template from existing, procure and install new fixtures, bulbs, crush guards, and mounting hardware.

3.35.17. LAR 34PB-1221; Battery Box Coating, accomplish the requirements of Ref 2.36

3.35.18. LAR 34PB-1414; 34PB Fuel Gauge Replacement, accomplish the requirements of Ref 2.46

3.35.19. Remove existing, procure and install new (6 each) Marine Batteries, MANUFACTURER: Optima; MODEL: D34M.

3.36. Command, Control and Communication; IAW DWG. No. 1890-503; Communication Electronics, Ref 2.79

3.36.1. GENTEX Intercommunication System; remove existing, procure and install new intercommunication system including (six each) communication helmets with retractable cables.

3.36.2. Tactical Antennas; remove existing, procure and install new 16’ HF Antenna System, P/N: 120HF, Multi-mission Tactical Antenna, P/N: SF3512VRC, and TITLWHIP, SPRING BASE C.G. P/N: 4289-W.

3.37. Navigation System;

3.37.1. Ritchie® Magnetic helm compass; remove existing, procure and install new with back lighting wired to dimmer switch.

3.37.2. LAR 34PB-1226; Shakespeare Ratchet Mount Replacement; accomplish the requirements of Ref 2.37

3.37.3. LAR 34PB-1306; Running Light Installation Modification of 34FT Patrol Boat, accomplish the requirements of Ref 2.41

3.37.4. Furuno Navigation; remove existing, procure, install, and calibrate new Furuno Radar equipment including necessary harnesses and all mounting hardware IAW manufacturer specification including:

3.37.4.1. Antenna-Receiver; P/N: RSB0071-057

3.37.4.2. Radar-Display; P/N: RDP-149/NT

3.37.4.3. Cable Assembly, IC, 15M; P/N: 000-138-970

3.37.4.4. Cable Assembly, POWER, 5M; P/N: 000-154-025

3.37.4.5. Antenna, GPS w/9.9M Cable; P/N: BBWGPS

3.37.4.6. Cable Assembly, Data, 10M; P/N: 000-125-237

3.37.4.7. Cable Assembly, POWER, 2M; P/N: 000-145-612

3.37.4.8. Heading Sensor; P/N: PG500R

3.37.4.9. Network Sounder; P/N: DFF1

3.37.5. Radar and GPS installation and operation; radar shall spin freely no binding allowed to exist. Display shall support heading, speed, radar function, depth, and auxiliary visual input.

3.37.5.1. Submit a report to the PM/CPOC/TPOC detailing the results of the Radar and GPS installation and operation test.

3.38. Steering; remove existing, procure and install new Steering system including helm pump, steering ram, hydraulic lines, hydraulic fittings, clamps and mounting hardware IAW DWG. No. 1890-404; Steering System, Ref 2.72

3.38.1. Fill and bleed system with manufacturer specified fluid Sea Star Hydraulic Fluid part number HA5430.

3.39. Bilge Piping/Plumbing System; Remove existing, procure and install new dash mount bilge pumps selector switches, bilge pumps, bilge pump float switches, bilge pump hoses, bilge pump hose clamps and all mounting hardware IAW DWG. No. 1890-401; Bilge piping, Ref 2.70. All hoses shall be marked for identification and flow path.

3.39.1. Perform operational test, no allowable leakage is to exist.

3.40. Raw Water Strainers; Remove existing, procure and install new strainer assemblies to include brass bodies, CRES hose barbs, CRES Strainer baskets, all seals, clear acrylic tubes, strainer assembly support foundations and mounting hardware.

3.40.1. Perform operational test, no allowable leakage nor binding to exist.

3.41. Fuel System; Remove existing, procure and install new, all fuel fittings, fuel barbs, fuel valves, bonding straps, hangers and mounting hardware IAW DWG No. 1890-402; Fuel piping, Ref 2.71

3.41.1. Remove existing, procure and install new port and starboard Racor mount, body, fittings, bonding straps, hardware and filter elements.

3.41.2. All hoses shall be marked for identification and flow path.

3.41.2.1. Racor filter element shall be 10 micron.

3.41.3. Perform operational test of Racor system, no allowable leakage nor binding to exist.

(V)(G) ‘Fuel Tank Visual Inspection’

3.41.4. Drain fuel tank, remove access cover, and visually inspect fuel tank, re-seal, and re-install access cover.

3.41.5. Inspect tank and around mounting fittings for cracks.

(V)(G) ‘2 PSI Air Test of Fuel Tank’

3.41.5.1. 2 PSI air test of fuel tank; perform an air test of fuel tank to 2 PSI held for 10 minutes, no leakage allowed.

3.41.5.2. Submit a report to the PM/SBS/CPOC/TPOC/MPS detailing the results of 2 PSI air test of fuel tank.

3.41.6. Remove, template from existing, procure and install new fuel level sending unit IAW DWG. No. 1890-502; D.C. Electric System, Ref 2.78

3.42. HVAC System; evacuate, remove existing, procure and install new Air Conditioning Compressor, compressor coil, receiver dryer, compressor hoses, fittings, mounts and mounting hardware IAW DWG. No. 1890-409; Heating and Air, Ref 2.75

3.42.1. Charge A/C system refrigerant.

3.42.2. Air Conditioning Controller Assembly; remove, template from existing, procure and install new including switch/breakers, blower controller located on Port side 12/24VDC electrical panel.

3.42.3. Remove existing, procure and install new heater controller and label plate.

3.42.4. Remove, template from existing, procure and install new (8 each) interior cabin HVAC vent diffusers.

3.42.5. Remove, template from existing, procure and install new ducting, hoses, and mounting clamps throughout HVAC system.

3.42.6. Bilge Blower System; remove existing, procure and install new including blower, suction and discharge ducting, duct clamps, mount, and mounting hardware.

3.42.7. Procure and install new carbon monoxide detector.

(V)(G) ‘HVAC Operational Test’

3.42.8. Perform operational test of HVAC system.

3.42.8.1. Submit a report to the PM/SBS/CPOC/TPOC/MPS documenting the results of HVAC Operational Test.

3.43. Windshield Wipers and Washers; remove existing, procure, and install new windshield wiper motors, wiper arms, wiper blades, wiper/washer tanks with pumps, tank mounts, tubing, and mounting hardware. Adjust for correct blade travel.

3.43.1. Fill windshield washer tanks with windshield washer anti-freeze fluid.

3.44. Outfit and Furnishings (Safety Equipment)

3.44.1. Remove existing, procure and install new (1 each) 6-pound portable ABC Dry Chemical Fire Extinguisher.

3.44.2. Remove existing, procure and install new (1 each) CO2 Fire Extinguisher.

3.44.3. Procure and install new life ring buoy, 50 foot leash, LED lighted indicator, and stainless steel ring buoy hanger. LED lighted indicator shall include hanger mounted Starboard side AFT deck.

3.44.4. Procure and install new (4 each), double braid nylon, Black 5/8 inch, 35 feet in length bow and stern mooring lines with eye splice.

3.44.5. Remove, template from existing, procure and install new CRES life lines, 304 stainless oval compression sleeves, carabineers, eye bolts and mounting hardware. BLACK heat shrink shall be applied over all oval compression sleeves.

3.44.5.1. Grind down exposed mounting hardware threads leaving 2-3 threads.

3.45. SKYDEX Shock Mitigating Decking; procure and install new in cabin, lower deck and in gun tub.

3.45.1. No adhesive shall be applied.

3.46. Cabin Interior Panels; remove existing, fabricate and install new, all carpeted cabin bulkhead and overhead panels including hardware and matching snap caps.

3.47. Windows; remove existing, procure and install new, all cabin and cabin door windows IAW DWG. No. 1890-303; Pilot House Windows, Ref 2.69

3.47.1. All windows shall be aluminum framed painted black with 1 & 1/2 inch trim rings.

3.47.2. Forward windshield 1/4 inch tempered Safety Glass, Clear.

3.47.3. Port and Starboard sliding windows assemblies 1/4 inch Safety Glass, Clear.

3.47.3.1. Forward upper corners of windows are cut to 1/4 inch radius to prevent chipping.

3.47.3.2. Port and Starboard sliding windows to slide forward on inside track.

3.47.4. Port and Starboard Aft fixed windows 1/4 inch Safety Glass, Tinted.

3.47.5. Port and Starboard Aft fixed BHD windows 1/4 inch Safety Glass, Tinted.

3.47.6. Door window 1/4 inch Safety Glass, Clear.

3.47.6.1. Aft door window trim ring to be 1 & 3/8 inch.

3.47.7. Remove existing, procure, and install all new window seals.

3.48. Seats; Remove, template from existing, procure and install new (4 each) Bostrom cabin seats.

3.48.1. Provide services to ensure operation air ride suspension systems.

3.48.2. Provide services to restrict aft seats from making contact with AFT cabin windows.

3.49. Seating Storage Drawers; Remove existing, fabricate new and install PORT and STBD storage drawers, including latches, formica fronts, and mounting hardware/

3.49.1. LAR 34PB-1416; 34PB Drawer Slides Replacement, accomplish the requirements of Ref 2.47

3.50. Gun Tub Padding; Fabricate new and install Forward Gun Tub padding and upholstery.

3.50.1. Mount padding to aluminum top slide rail and button down bottom. TPOC shall provide template.

3.51. Insulation, Lagging and Shocks:

3.51.1. Remove existing, procure and install all new engine compartment hatch gas shocks, hangers and mounting hardware.

3.51.2. LAR 34PB-1339; Engine Room Hatch Insulation; accomplish the requirements of Ref 2.43. All material shall be procured with regards to fit, form, and function.

3.51.3. LAR 34PB-1411; 34PB Insulation Replacement, accomplish the requirements of Ref 2.45. All insulation in engine room shall be replaced.

3.51.4. Noise barrier material; in engine room air intake stanchions; remove all existing material, procure new and install throughout intake stanchions, noise barrier material 1 inch thick including seam tape and hangers; Manufacturer: West Marine, P/N:216866; (commercially available) IAW DWG. No. 1890-BOM; Master Parts List, Ref 2.80

3.52. Access Hatches, Doors:

3.52.1. Forward Gun Tub Hatch and MPDE bay doors dogging devices; disassemble, clean, reassemble, using new o-rings, set screws, brass nuts, lubricate, and adjust all dogging devices.

3.52.1.1. Ensure ease of movement on all access cover dogging devices.

3.52.2. (1 each) Forward Gun Tub Hatch and (3 each) MPDE hatches; remove existing, procure new and install all gasket material.

3.52.3. Cabin doors, Forward and Aft; remove existing, procure and install new frame gaskets, dogging handle assemblies, and exterior door stop catch latch.

3.52.4. Dogging ‘T’ wrench and socket; remove existing, procure and install new in cabin.

3.52.4.1. Dogging ‘T’ wrench and socket shall be welded together. Socket shall be appropriate size to operate engine bed and gun tub doors.

3.52.5. Head door; remove existing, procure and install new, hinge material, door latch, door knob assembly, fasteners, strike plate and mounting hardware. Door to open and close correctly no binding allowed.

(V)(G) ‘Chalk and Water Tight Test’

3.52.6. Perform chalk test on forward and aft Cabin Doors, Anchor Storage Hatch, Gun Tub Hatch and Engine Room Access Hatches. Chalk impression will be a solid continuous line on the rubber seal with no gaps allowed.

3.52.7. Perform water hose test on forward and aft Cabin Doors, all cabin top fittings, windows, and hatches.

3.52.7.1. Submit report detailing results of seal leak test with water hose on all cabin top fittings, windows, doors, and hatches after installation. No water leakage allowed.

3.53. Sponson; remove existing, procure and install new SeaArk/WING Brand foam/hybrid collar system IAW DWG. No. 1890-BOM; Master Parts List, Ref 2.80 to include:

3.53.1. Inner Air bladders

3.53.2. Foam Core

3.53.3. Fabric Sheaths (port & starboard)

3.53.4. Black Rub strake

3.53.5. Replace up to 10 each new Sponson clamps.

3.54. Label Plates and Markings; remove existing, procure and install new, same style and marking as replaced equipment, locker, compartment and instrument label plates IAW DWG. No. 1890-629; Label Plates, Ref 2.80

3.54.1. Remove existing, procure and install new hoisting test data plate with current test results.

(V)(G) Visual Inspection

3.55. Preparation and Painting:

3.55.1. Contractor shall select Paint Manufacturer/product to be applied to craft surfaces IAW customer specifications in section 3.55 thru 3.55.9. Contractor shall submit copies of preservation, application, care methods, and Material Safety Data Sheets (MSDSs) to PB/SBS/CPOC/TPOC/MPS for approval prior to beginning paint and preservation.

3.55.1.1. Polysiloxane products shall not be authorized.

3.55.2. Perform surface preparation of all surfaces to be preserved IAW paint manufacturer instruction and Ref 2.1 section 009-32. All material used in sandblasting must be removed. Special attention is directed to areas where sandblast media can accumulate; this area’s must be clean of all blast debris prior to paint application.

(V)(G) ‘Bare Metal Surface Inspection’

3.55.3. Provide for the PM/SBS/CPOC/TPOC/MPS to inspect bare metal surface preparation prior to application of barrier coat.

3.55.4. Decks, Hull, Cabin Exterior/Interior, Exterior Railings and All Removable Exterior Fittings; using spray equipment, apply primer and a two part polyurethane enamel paint system, in accordance with paint manufacturer instructions.

3.55.4.1. Color to be Grey number 26270 of FED-STD-595. Paint finish to be free of runs, sags, drips, orange peel, and overspray.

3.55.4.2. Sponson structure; Care must be observed to avoid paint buildup in the upper and lower Sponson attachment tracks at the top of the exterior hull. A proven method for this avoidance has been to insert a 1/4 inch rope in the attachment tracks before painting and removal of rope once paint has been allowed to cure.

3.55.4.3. Do not paint lifting eye’s (3), mooring bitts (2) and bow post.

3.55.4.4. No paint shall be applied between any antenna mount and the hull and or arches of the PB. This interface shall be clean metal. All grounding and bonding connections shall be metal-to-metal contact.

3.55.5. Interior Helm/Instrument console and overhead visor, “Duckbill” area and Cabin structure hand rail surfaces, window frames, and C4I mast assembly; using spray equipment, apply primer and a two part polyurethane enamel paint system, in accordance with paint manufacturer's instructions.

3.55.5.1. Color to be Semi-Gloss Black #27038 of FED-STD-595…