Attachment_1_-_Specification_Package_SSSD-003-15.pdf

DEPARTMENT OF THE NAVY

SWRMC (NMD)

ACU ONE (ACU 53257)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: SSSD-003-15

INCLUDES ALL CHANGES THROUGH 1/7/2015

INDEX

SHIP: ACU ONE (ACU 53257) SSSD-003-15

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-15 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE DATE

009-01 General Criteria; accomplish 11/07/2013

009-02 Environmental Compliance Reports for Material Usage at Naval Facilities; provide 07/29/2011

009-03 Toxic and Hazardous Substances; control 01/17/2013

009-04 Quality Management System; provide 11/07/2013

009-05 Temporary Accesses; provide 01/17/2013

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

06/10/2014

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping; accomplish 06/10/2014

009-08 Fire Protection at Contractor's Facility; accomplish 06/10/2014

009-10 Shipboard Asbestos-Containing Material (ACM); control 07/29/2011

009-18 Magnetic Material; control 01/17/2013

009-19 Provisioning Technical Documentation (PTD); provide 07/29/2011

009-20 Government Property; control 01/17/2013

009-21 Logistics and Technical Data; provide 07/29/2011

009-23 Interferences; remove and install 01/17/2013

009-24 Authorization, Control, Isolation, Blanking, and Tagging Requirements; accomplish 01/17/2013

009-29 Asbestos-Free Pipe Hanger Liner Material; install 07/29/2004

009-34 Fire Protection of Unmanned Vessels at Contractor's Facility; provide 01/17/2013

009-35 Confined Space Entry, Certification, Fire Prevention Utilizing Military Fire Watches, and Housekeeping; accomplish

06/10/2014

009-39 Technical Manual Contract Requirement (TMCR) for New Technical Manuals for

Commercial Equipment/ Component; provide

07/19/2007

009-40 Requirements for Contractor Cranes, Multi-Purpose Machines and Material Handling

Equipment at Naval Facilities; accomplish

07/29/2011

009-59 Organotin Antifouling Material; control 07/29/2011

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration;

provide and manage

11/07/2013

009-61 Shipboard Use of Fluorocarbons; control 01/17/2013

009-64 Synthetic Fire-Resistant Hydraulic Fluid; control 07/29/2011

009-65 Polychlorinated Biphenyls (PCBs); control 07/29/2011

009-67 Integrated Total Ship Testing; manage 01/17/2013

009-69 Heavy Weather Plan; provide 11/07/2013

009-70 Confined Space Entry, Certification, Fire Prevention and Housekeeping for

Unmanned Vessels; accomplish

06/10/2014

009-72 Physical Security at Private Contractor's Facility; accomplish 01/17/2013

009-73 Shipboard Electrical/Electronic/Fiber Optic Cable; remove, relocate, repair, and install 11/07/2013

009-74 Occupational, Safety and Health Requirements; accomplish 06/10/2014

ITEM_NO. TITLE DATE

009-77 Cofferdam Requirements; accomplish 01/17/2013

009-79 Government Owned Material (GOM); status reporting 07/29/2011

009-80 Ship's Facilities; provide 07/29/2011

009-81 Compartment Closeout; accomplish 01/17/2013

009-82 Data Requirements When Installing an Equal Component Vice Specified Component;

provide

07/29/2011

009-83 Wire Rope Fitting Verification; provide 01/17/2013

009-84 Accountability of Temporary Fasteners; provide 01/17/2013

009-86 Recovery of Chlorofluorocarbon (CFC) Refrigerants and Fire Suppressant Halon (H)

Materials; accomplish

08/01/2008

009-87 Chemical Disinfection Procedures; accomplish 01/17/2013

009-88 Collection, Holding and Transfer (CHT) and Mogas Tanks, Spaces, and Piping, including Sewage or Mogas-Contaminated Tanks, Spaces, and Piping; certify

07/29/2011

009-89 Purchase and Inspection Requirements for Contractor Furnished Anodes;

accomplish

07/29/2011

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

01/17/2013

009-94 General Environmental Requirements for Work at Contractor's Facility; accomplish 01/17/2013

009-95 Mechanically Attached Fittings (MAF's) for Piping Systems; install 01/17/2013

009-97 Shipbuilding and Ship Repair Operations National Emission Standard for Hazardous

Air Pollutants (NESHAPS) for Surface Coating Information; provide

01/17/2013

009-99 Ship Departure Report; provide 01/17/2013

009-100 Ship's Stability Process Control Procedure (PCP); maintain 07/30/2010

009-101 Requirements for Mooring, Entry to and Departure from Contractor's Facility;

accomplish

01/17/2013

009-102 Alteration Verification; provide 07/29/2011

009-103 Weight and Moment Change Data; provide 07/29/2011

009-106 Work Authorization Form Coordinator (WAFCOR); provide 01/06/2014

009-108 Aircraft Carrier Requirements for Mooring, Entry to, Movement within, and Departure from Contractor's Facility; accomplish

07/29/2011

009-109 Special Requirements for Non-SUBSAFE Work on SUBSAFE-Certified Vessels;

accomplish

07/29/2011

009-110 Special Requirements for Non-Nuclear Work on Nuclear Vessels; accomplish 07/29/2011

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration;

provide and manage

11/07/2013

009-112 Prevention of Radiographic-Inspection Ionizing-Radiation Hazards; accomplish 07/29/2011

009-117 AEGIS Light Off (ALO) Support for AEGIS Weapons Systems Assessments (AWSA);

provide

01/06/2014

009-118 CG Deck Loading; accomplish 01/17/2013

009-120 Fact Finding and Critique of Unplanned Events; manage 01/06/2014

009-121 Ship Assessment/Inspection Requirements; provide 01/06/2014

ITEM NO. TITLE

LCU 1648-Hazardous Waste Produced on Naval Vessels; control077-01-001

LCU 1648 Hull Plating; repair110-11-001

LCU 1648 Hull Zincs; replace (DRYDOCK)110-11-002

LCU 1648-Boat Alt 135LCU/299C; accomplish111-11-001

LCU 1648-Pilot House Repair; accomplish120-11-001

LCU 1648-Voids; preservation121-11-001

LCU 1648 Berthing Spaces; preservation121-11-002

LCU 1648-Fuel Oil Tank; inspect123-11-001

LCU 1648-Potable Water Tank; inspect and preserve123-14-001

LCU 1648 Ballast Tank; repair and preserve123-16-001

LCU 1648-Bumper Socket; repair130-11-001

LCU 1648 Vehicle Lashing Socket; repair130-11-002

LCU 1632-Bumper Socket; repair130-11-004

LCU 1648 Battle/PortLight Window ; repair150-11-001

LCU 1648 Quick Water Tight Door and Frame; replace167-11-001

LCU 1648-Watertight Doors; replace167-11-002

LCU 1648-BOSN Storeroom Ventilation, installation (BOATALT 337A)167-11-003

LCU 1648 Access Hatch and Scuttle; replace167-11-004

LCU-1648- Main Propulsion and Ship Service Diesel Engine; disconnect and reconnect

233-00-001

LCU 1648 Diesel Engine Exhaust System Upgrades; accomplish233-11-001

LCU 1632 Port/ STBD Main Propulsion Diesel Engine; overhaul233-11-002

LCU 1648 Port/ STBD Main Propulsion Diesel Engine; overhaul233-11-003

LCU 1648-Engine Emergency Shutdown Cable Assembly; accomplish233-85-001

LCU 1648 Keel Cooler; refurbish256-00-001

LCU 1648-Jacket Water Piping; repair and test256-11-001

LCU-1648 Ship's Service Generator; repair311-22-001

LCU-1648 Bow Ramp Electrical System; repair320-11-001

LCU 1648 Shore Power System Receptacle Modification, B/A 00281C;

accomplish

320-80-001

LCU 1648-Main Mast, Antenna Mast Cables, Supports and Stuffing

Tubes; replace

321-11-001

LCU 1648 Ventilation System; repair512-80-001

LCU 1648 Vaneaxial Fan; repair513-11-001

LCU 1648-Air Conditioning Plant; replace514-01-001

LCU 1648- Hull Valves; replace521-11-001

LCU 1648-Fire Pump and Motor; repair521-21-001

LCU 1648 BOATALT 308C Magazine Sprinkler Valve; replace522-11-001

LCU 1648 Fuel Oil Reach Rod; replace529-00-001

LCU 1648 Engine Driven Drain Pump Removal; accomplish529-11-001

LCU 1648 Ballast Tank Reach Rods; removal529-11-002

LCU 1648-Water Heater; replace533-11-001

LCU 1648 Reverse Osmosis Desalination System; repair533-11-002

LCU 1648 Halon Pull Cable Assemblies; replace541-11-002

LCU-1648, Low Pressure (LP) Air System Receiver; replace551-11-001

LCU 1648 (BOATALT 335A) Fire Suppression System; install555-16-001

LCU 1648-Hydraulic Starting System Accumulator; repair558-11-001

LCU 1648 Steering Gear Hydraulic Ram Plunger Unit ; repair561-11-001

LCU 1648-Main and Flanking Rudders; repair562-11-001

LCU 1648-Stern Anchor Winch; repair581-11-001

LCU 1648 Kort Nozzle, repair and test583-66-001

LCU 1648 BOATALT No. 135CU/293C (Modify Electro-Hydraulic Engine

Starting System); accomplish

583-80-001

LCU 1648 Stern Gate; repair584-21-001

LCU 1648 Mast Elecro Hydraulic System; repair584-21-003

LCU 1648 Bow Ramp Alignment; inspect and repair (DRYDOCK)584-31-001

LCU 1648- Bow Ramp Chain, Cable and Sheave; repair584-31-003

LCU 1648 Crew's head, shower drains, CHT system; repair593-11-001

LCU 1648 Sewage holding Tank; clean and inspect593-11-002

LCU 1648 Gray Water Piping; replace593-11-003

LCU 1648-Relocation of Gun Mount612-11-001

LCU 1648 Metal Joiner Doors; replace624-11-001

LCU 1648-Bilge; preserve631-11-001

LCU 1648 Steel Craft Preservation; accomplish631-31-001

LCU 1648-Port and Starboard Wing Wall; repair631-31-002

LCU 1648-Cosmetic Polymeric Deck Covering System; install634-11-001

LCU 1648 Damage or Missing Insulation, Bulkhead, Overhead, and

Piping; replace or repair

635-11-001

LCU 1648 Pilothouse Chart Table; replace640-10-001

LCU 1648-Refrigerator / Freezer; replace651-11-001

LCU 1648-Refrigerator / Freezer; replace651-11-002

LCU 1648-Landing Craft Galley Range; replace651-11-003

LCU 1648-Dock Trial and Sea Trial; accomplish982-31-001

LCU 1648-Dryberthing, accomplish997-11-001

SHIP: ACU ONE (ACU 53257) ITEM NO: 077-01-001

COAR: 16 PCN: DA48-4001

CMP: NONE

PLANNER: ROSE, VERNON

1 of 5 ITEM NO: 077-01-001

1. SCOPE:

1.1 Title: LCU 1648-Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the craft

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5, including water in each ballast tank in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.2.1 Consider existing interior coatings to be removed by the invoking work items of this contract to contain lead, cadmium and chromium.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

SHIP: ACU ONE (ACU 53257)

2 of 5 ITEM NO: 077-01-001

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Asbestos Insulation material 50 pounds

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

3 of 5 ITEM NO: 077-01-001

Ethylene Glycol (Antifreeze) _____ ____________ 400 gallons

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ ____________ 5 gallons

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ 275 tons

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ __________

(Ignitable)

Miscellaneous Chemicals _____ ____________ __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic), _____ ____________ 60 gallons including hydraulic fluid

Paints (Enamel, Latex, _____ ____________ 20 gallons

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ 10 pounds cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ ______ lead, chromium)

Paint Chips _____ ____________ 20 pounds

Sludge (Contaminated with _____ ____________ 20 gallons a known hazardous waste)

Diesel Fuel _____ ____________ 7100 gallons

4 of 5 ITEM NO: 077-01-001

Contaminated oil/water

Oily Waste Tank/ ballast water ______ ____________ 8,000 gallons

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

3.7 Submit one legible copy, in hard copy or electronic media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the

SUPERVISOR.

3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

5 of 5 ITEM NO: 077-01-001

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

5.1.1 None.

5.2 PUSH MATERIAL:

5.2.1 None.

5.3 KITTED MATERIAL:

5.3.1 None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 110-11-001

COAR: 16 PCN: DA48-4048

DA48-4024

DA48-4036

CMP: NONE

PLANNER: ROSE, VERNON

1 of 4 ITEM NO: 110-11-001

1. SCOPE:

1.1 Title: LCU 1648 Hull Plating; repair

1.2 Location of Work:

1.2.1 Throughout the Craft

1.3 Identification:

1.3.1 not applicable

2. REFERENCES:

2.1 Standard Items

2.2 T9074-AS-GIB-010/271 Requirements for Nondestructive Testing Methods

2.3 203-2889621 Kort Nozzle, Fence and Flap

2.4 100-2889594 Rev F, Shell Expansion

2.5 101-2889598 Rev C, Longitudinal Framing

2.6 114-5105538 Skeg Modifications

2.7 122-2889612 Rev F, Bow Ramp and Mechanical Details

2.8 107-2889600 Rev E, Vehicle Deck Framing & Plating

2.9 111-2889602 Rev E, Deckhouse Structure and Joiner Bulkheads

2.10 607-2889680 Rev A, Hull Thermal Insulation

3. REQUIREMENTS:

(V)(G) "(V)(G) "VISUAL INSPECTION""

3.1 Accomplish a visual inspection with the SUPERVISOR and craft's representative of each area located in 1.2, prior to start of preservation procedures. Inspect for damage and deteriorated conditions of each weld, hull plating for structural intergrity, pitting cracks, and distortion.

3.1.1 Including each jumper socket , bow ramp exterior, interior shell plating, internal structual members, tractor bars on the interior side, and bow ramp hinges.

3.1.2 Mark off the exterior surface of the hull, port and starboard along it entire lenght, including bow ramp with white limetstone chalk to indicate every other frames location. Locate markings just above the turn of the bilge to facilitate inspection.

3.2 Accomplish the requirements of 009-25 of 2.1 for preliminary air test of each port and starboard skeg, Test pressure shall be 2 PSIG.

3.2.1 Mark off each defective area found on the hull during the inspection in 3.1, with white limetsone chalk.

2 of 4 ITEM NO: 110-11-001

3.3 Accomplish an ultrasonic thickness survey on the shell plating in each area including the top, bottom surfaces of the bow ramp, outside surfaces of each skeg inside and outside surfaces of each Kort nozzle, using 2.2, through 2.8 for guidance to determine original plating thicknesses and their exact locations.

3.3.1 Accomplish an additional 75 readings at locations to be determined by the SUPERVISOR.

3.3.2 The ultrasonic survey test equipment shall be similar or equal to pulse-echo ultrasonic with oscilloscope presentation, resonate type is not applicable.

3.3.3 The survey shall be conducted on each intersecting point of a one foot grid pattern to the entire underwater hull up to the boottop.

3.3.4 Submit one legible copy of the ultrasonic survey results to the SUPERVISOR listing the locations of each point inspected in respect to the ship's frame, strakes, referenced weld joints, distance off centerline and each frame, measured thickness of plating, original thickness of plating and percent of deterioration with in 24 hours of test completion.

3.4 Accomplish the following plating repairs using the results of 3.1,

3.3 and 3.3.1 with the concurrence of the SUPERVISOR for exact locations and 2.2 through 2.10 for guidance.

3.4.1 Remove existing and install new 140 square feet of skeg plating including stiffeners.

3.4.2 Remove existing and install new 150 square feet of shell plating including stiffeners located beneath the lower boot top.

3.4.3 Remove existing and install new port and starboard 48 linear ft of pipe fendering plating.

3.4.4 Remove existing and install new 150 square feet of side shell plating including stiffeners located between the lower boot top and the vehicle deck edge.

3.4.4.1 Remove existing and install new in its entirety, a total of 80 square feet of decking including stiffeners, in compartment 2-40-0-M (Reverse Osmosis Room).

3.4.4.2 Remove existing and accomplish the requirements of 009- 11 for 300 square feet of hull insulation throughout the craft.

3.4.5 Remove existing and install new 50 square feet of deck house top or side plating including stiffeners using 2.9 for guidance.

3.4.5.1 Remove existing and accomplish the requirements of 009- 11 of 2.1, for 50 square feet of deck house insulation.

3.4.6 Remove existing an install new 120 square feet of contop

3 of 4 ITEM NO: 110-11-001 structure in it entirety, including brackets, exterior sheet metal, using 2.9 for guidance.

3.4.7 Remove existing and install new 68 square feet of starboard wingwall exterior shell plating.

3.5 Remove existing and install new 100 square feet of bow ramp inboard plating and 100 square feet of bow ramp outboard plating using 2.7 for guidance and materials requirements.

3.5.1 Remove existing and install new each 150 linear feet of One by One inch bow ramp traction bars.

3.5.2 Remove existing and install new each 60 square feet plating of bow ramp internal structure members.

3.6 Remove, existing and install new 141 square feet of shell plating and 4 each vertical stiffeners in port/ starboard, wing wall from of the 3 inch pipe fender to the top of the upper chine, from frame One extending aft 22 linear feet up to frame 14 using 2.4 and 2.5 for guidance.

3.7 Accomplish clad welding 3/16 inches thick at locations on the underwater hull to be determined by the SUPERVISOR.

(I)(G) "(I)(G) "AIR TEST""

3.8 Accomplish the requirements of 009-25 of 2.1 for air test of each port and starboard skeg. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure:

None.

3.8.1 Fill and drain each skeg with rust preventative compound.

3.9 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.9.1 Accomplish nondestructive testing in accordance with Line 9 for shell plate inserts in 3.4.

3.10 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

5.1.1 None.

5.2 PUSH MATERIAL:

4 of 4 ITEM NO: 110-11-001

5.2.1 None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 110-11-002

COAR: 16 PCN: DA48-4015

CMP: NONE

PLANNER: ROSE, VERNON

1 of 1 ITEM NO: 110-11-002

1. SCOPE:

1.1 Title: LCU 1648 Hull Zincs; replace (DRYDOCK)

1.2 Location of Work:

1.2.1 Underwater Hull

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 100-2889595 Rev C, Docking Keel and Zinc Protectors

2.3 S9AA0-AB-GOS-010 General Specifications for Overhaul of Surface Ships, Section 633 Cathodic Protection

3. REQUIREMENTS:

3.1 Remove each hull zinc, including the fasteners, from the underwater hull.

3.1.1 Chip and grind surfaces flush in way of repairs.

3.2 Install new (41 EA), ZHC type (MIL-A-18001) hull zincs using new star washers and fasteners in accordance with 2.2 and 2.3, in place of those removed in the location listed in 1.2.1.

3.2.1 Clean the surfaces in way of each new zinc and apply coatings the same as that specified for the surrounding areas.

3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

5.1.1 None.

5.2 PUSH MATERIAL:

5.2.1 None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 111-11-001

COAR: 16 PCN: DA48-4017

CMP: NONE

PLANNER: ROSE, VERNON

1 of 2 ITEM NO: 111-11-001

1. SCOPE:

1.1 Title: LCU 1648-Boat Alt 135LCU/299C; accomplish

1.2 Location of Work:

1.2.1 Throughtout the Craft

1.3 Identification:

1.3.1 Not applicable

2. REFERENCES:

2.1 Standard Items

2.2 LCU 1627 AND 1646 299C Boat Alteration Record, UHMWPE Synthetic Fendering System Installation

2.3 100-5107660 135 FT LCU 1627 and 1646 Class Synthetic Fendering System Installation Arrangements and Details

3. REQUIREMENTS:

3.1 Accomplish the requirements of 2.2, in accordance with 2.3.

3.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A and D Lines One through 7.

(I)(G) "(I)(G) "HULL PLATE INSPECTION""

3.1.1.1 Accomplish the requirement of Removal note R-6 of 2.3.

3.1.1.2 Weld Synthetic fendering stud in accordance with Stud Welding Procedure notes One through 7 of 2.3.

3.2 Remove existing and install new a total of 24 square feet of deteriorated hull plating, using 2.2 and 2.3 for guidance.

3.3 Remove existing and install new, a total of 20 linear feet of longitudnal frame, stiffener, gusset, and bracket in a way of the extending 12 inches beyond plating removals.

(V)(G) "(V)(G) "INSTALLATION INSPECTION""

3.4 Accomplish the requirements of Installation note 2 and 3 of 2.3.

3.5 Accomplish the requirements of 009-32 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

2 of 2 ITEM NO: 111-11-001

5.1.1 None.

5.2 PUSH MATERIAL:

5.2.1 None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 120-11-001

COAR: 16 PCN: DA48-4054

CMP: NONE

PLANNER: ROSE, VERNON

1 of 1 ITEM NO: 120-11-001

1. SCOPE:

1.1 Title: LCU 1648-Pilot House Repair; accomplish

1.2 Location of Work:

1.2.1 Landing Craft Utility No. Pilot House (1-28-1-C)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 111-12668842 Rev E, Deckhouse Structure and Joiner Bulkheads

2.3 T9074AS-GIB-010/271 Requirements for Nondestructive Testing Methods

3. REQUIREMENTS:

3.1 Remove template from existing and install new Conning Station top structure including front panel, CRES fasteners, both side panel, panel support, CRES frames, and associated equipment located in 1.2

3.1.1 Chip and grind surfaces flush in way of repairs.

(I)(G) "(I)(G) "VISUAL INSPECTION""

3.2 Accomplish the requirements of 009-25 of 2.1 for the air hose test of the new plating welded seams.

3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and D, Lines One through 7.

3.4 Accomplish the requirements of 009-32 of 2.1, for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

5.1.1 None.

5.2 PUSH MATERIAL:

5.2.1 None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 121-11-001

COAR: 16 PCN: DA48-4016

CMP: NONE

PLANNER: ROSE, VERNON

KING, WILLIAM

1 of 2 ITEM NO: 121-11-001

1. SCOPE:

1.1 Title: LCU 1648-Voids; preservation

1.2 Location of Work:

1.2.1 Void Space ( 2-66-1-V)

1.2.2 Void entrance space betweem 2-66-1-V and 2-66-2-V

1.2.3 Void Space ( 2-66-2-V)

1.2.4 Void Space ( 2-18-1-V)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 S9086-RK-STM 010 Chapter 505 Piping System

3. REQUIREMENTS:

(V)(G) "(V)(G) "VISUAL INSPECTION""

3.1 Accomplish a visual inspection of each compartment listed in 1.2 including overhead, overhead framing, shelves, bulkhead, bulkhead framing, platform, access cover, and structural members for structural integrity, deterioration, pitting, and cracking.

Report: Inspection Results Date: +

3.1.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.1 to the

SUPERVISOR.

3.2 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 13 for each void listed in 1.2.

3.2.1 Install identification markings on each pipe, ventilation duct, and component in spaces listed in 1.2, in accordance with section 7.8.3 of 2.2.

3.2.1.1 Remove existing and install new One half in copper

nickel piping, and unions in space located in 1.2.1.

3.2.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A Lines One through 7.

3.2.2.1 Remove existing and insert six feet of new plating in each space located in 1.2.

3.2.3 Paint each valve handwheel and operating lever with color

2 of 2 ITEM NO: 121-11-001 coding in spaces listed in 1.2, in accordance with section 7.8.2 of 2.2.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

5.1.1 None.

5.2 PUSH MATERIAL:

5.2.1 None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 121-11-002

COAR: 16 PCN: DA48-4069

CMP: NONE

PLANNER: ROSE, VERNON

1 of 2 ITEM NO: 121-11-002

1. SCOPE:

1.1 Title: LCU 1648 Berthing Spaces; preservation

1.2 Location of Work:

1.2.1 Crew Berthing (2-33-0-L)

1.2.2 Master State Room (2-33-1-L)

1.2.3 Crew's Lounge (2-28-0-L)

1.2.4 FWD Supply (2-28-2-A)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 S9086-RK-STM 010 Chapter 505 Piping System

3. REQUIREMENTS:

(V)(G) "(V)(G) "VISUAL INSPECTION""

3.1 Accomplish a visual inspection of compartment listed in 1.2 including overhead, overhead framing, shelves, bulkhead, bulkhead framing, ladders, platform, access cover, and structural members for structural integrity, deterioration, pitting, and cracking.

Report: Inspection Results Date: +

3.1.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.1 to the

SUPERVISOR.

3.2 Accomplish the following removals and repairs prior to preservation.

3.2.1 Remove existing and install new a total of 20 each cable hangers, 20 each pipe hangers, and 10 each light and equipment support brackets in the spaces listed in 1.2, as designated by the

SUPERVISOR.

3.2.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.2.1.2 Template from existing sizes of hangers and brackets.

3.2.1.3 Chip and Grind surfces flush in way of removal.

3.3 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 9, for complete preservation compartments listed in 1.2.

3.3.1 Final paint color on bulkheads and overheads in 3.3 shall be

2 of 2 ITEM NO: 121-11-002 white.

3.3.2 Accomplish miscellaneous markings on each pipes, ventilation, bulkheads and component in spaces listed in 1.2, in accordance with section 7.8.3 of 2.2.

3.3.3 Accomplish each valve handwheels and operating levers color coding in spaces listed in 1.2, in accordance with section 7.8.2 of 2.2.

3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

5.1.1 None.

5.2 PUSH MATERIAL:

5.2.1 None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 123-11-001

COAR: 16 PCN: DA48-4005

DA48-4004

CMP: NONE

PLANNER: ROSE, VERNON

1 of 2 ITEM NO: 123-11-001

1. SCOPE:

1.1 Title: LCU 1648-Fuel Oil Tank; inspect

1.2 Location of Work:

1.2.1 Fuel Oil Tank, (2-46-1-F)

1.2.2 Fuel Oil Tank, (2-46-2-F)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 MIL-STD-777 Rev E, Schedule of Piping, Valves, Fittings, and Associated Piping components for Naval Surface Ships

3. REQUIREMENTS:

(V)(G) "(V)(G) "VISUAL INSPECTION""

3.1 Accomplish a visual inspection of each tank listed in 1.2, including sounding tubes, tank vents/overflows, piping, TLI's, pipe hangers/liners, manhole covers, studs/fasteners, and structural members for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion.

(V)(G) "(V)(G) "PRELIMINARY AIR TEST""

3.2 Accomplish the requirements of 009-25 of 2.1 for preliminary air test of each tank listed in 1.2. Test pressure shall be 2 PSIG.

Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None.

3.3 Submit One legible copy, in hard copy and electronic media, of a report listing results of 3.1 and 3.2 to the SUPERVISOR, within 24 hours after the inspection have been completed.

3.4 Remove existing and install new manhole cover for each tank listed in 1.2, template from existing.

3.4.1 Remove, existing and install new studs/ fasteners for each manhole cover in tank listed. in 1.2.

3.5 V-out and Re-weld 5 linear feet of deteriorated welds in each tank listed in 1.2.

3.6 Remove, template from existing and install new 10 square feet of plating in each tank listed in 1.2.

3.7 Locations of the repairs in 3.5 and 3.6 shall be determined by using

2 of 2 ITEM NO: 123-11-001 the results of the inspections in 3.1 and 3.2. The exact location of repairs shall be designated by the SUPERVISOR.

3.8 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.9 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 9, Column A, for the near-white metal blast, NACE 2/SSPC-SP-10, for the surface preparation of each tank listed in 1.2.

3.9.1 Upon completion of all "Hot Work" adjacent to areas listed in 1.2, wipe interior surfaces with fuel to prevent flash rust.

(I)(G) "(I)(G) "FINAL AIR TEST""

3.10 Accomplish the requirements of 009-25 of 2.1 for final air test of each tank listed in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure:

None.

3.10.1 Re-install each new manhole cover using new gaskets and fasteners in accordance with 2.2, maintain 3 to 5 stud threads over the top of each nuts installed.

3.11 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

5.1.1 None.

5.2 PUSH MATERIAL:

5.2.1 None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 123-14-001

COAR: 16 PCN: DA48-4011

CMP: NONE

PLANNER: ROSE, VERNON

1 of 2 ITEM NO: 123-14-001

1. SCOPE:

1.1 Title: LCU 1648-Potable Water Tank; inspect and preserve

1.2 Location of Work:

1.2.1 Potable Water Tank, (2-40-0-W)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

3. REQUIREMENTS:

3.1 Submit One legible copy, in hard copy and electronic media, of technical data sheet and manufacturer's instructions for each coat of paint to be used prior to abrasive blasting to the SUPERVISOR.

(V)(G) "(V)(G) "VISUAL INSPECTION""

3.2 Accomplish a visual inspection of each tank listed in 1.2, including preservation coatings, sounding tubes, tank vents/overflows, piping, pipe hangers/liners, studs, manhole covers, and structural members for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion.

(V)(G) "(V)(G) "PRELIMINARY AIR TEST""

3.3 Accomplish the requirements of 009-25 of 2.1 for a preliminary air test of each tank listed in 1.2. Test pressure shall be 2 PSIG.

Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None.

3.4 Submit One legible copy, in hard copy and electronic media, of a report listing results of 3.2 and 3.3 to the SUPERVISOR, within 24 hours after inspection.

3.5 Remove, template from existing and install new each manhole cover, including all studs and fasteners, listed in 1.2. Chip and grind surfaces flush in way of repairs.

3.6 V-out and weld 12 linear feet of deteriorated and damaged weld to each deck, overhead and bulkhead, including shell plating.

3.6.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column One through 7.

3.7 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 3, Column(s) A through D, for tank listed in 1.2.

(I)(G) "(I)(G) "FINAL AIR TEST""

2 of 2 ITEM NO: 123-14-001

3.8 Accomplish the requirements of 009-25 of 2.1 for a final air test of the tank listed in 1.2, after completion of preservation. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes.

Allowable drop in pressure: None.

3.8.1 Install each new potable water tank manhole cover using new gasket and new CRES 316 fasteners, maintain 3 to 5 stud threads exposure over each nuts installed.

3.9 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

5.1.1 None.

5.2 PUSH MATERIAL:

5.2.1 None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 123-16-001

COAR: 16 PCN: DA48-4007

DA48-4008

CMP: NONE

PLANNER: ROSE, VERNON

1 of 3 ITEM NO: 123-16-001

1. SCOPE:

1.1 Title: LCU 1648 Ballast Tank; repair and preserve

1.2 Location of Work:

1.2.1 Ballast Tank, (2-8-0-W)

1.2.2 Ballast Tank, (2-18-1-W)

1.2.3 Ballast Tank, (2-18-2-W)

1.2.4 Ballast Tank, (2-66-0-W)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 100-2889594 Rev F, Shell Expansion

2.3 107-2889600 Rev E, Vehicle Deck Framing & Plating

2.4 114-2889610 Rev C, Transverse Bhds Frs 9 to 74

2.5 101-2889597 Rev C, Web Frames & Transverse Sections

2.6 114-2889598 Rev C, Long'l Framing

2.7 BOATALT 279 Ballast Tank Vent Mods

2.8 529-5107105, Ballast Tank (Forward) Piping Modification

2.9 506-5106521 135- Foot Landing Craft Utility (LCU) Ballast Tank Vent

3. REQUIREMENTS:

3.1 Remove, template from existing and install new vent piping in each Ballast tank listed 1.2.2, 1.2.3, and 1.2.4, using 2.7 through 2.9 for guidance and material requirements.

3.1.1 Remove, template from existing and install new each inverted vent valve in each tank listed in 1.2, using new gaskets and new CRES 316 fastners.

3.2 Remove, template from existing and install new each damaged, and rusted 5 inch piping located in each tank listed 1.2.

3.3 Accomplish the requirements of 009-12 of 2.1, including Table One, Column A, Lines One through 10.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 13 for each tank listed in 1.2.

3.4.1 Submit one legible copy, in hard copy and electronic media, of technical data sheets and manufacturer's instructions for each coat of paint to be used prior to abrasive blasting to the SUPERVISOR.

(V)(G) "(V)(G) "VISUAL INSPECTION""

3.5 Visually inspect each tank listed in 1.2 upon completion of the

2 of 3 ITEM NO: 123-16-001 surface preparation in 3.4, including each structural member, threaded area of manhole ring, pipe and associated pipe hanger for damaged and deteriorated conditions.

3.5.1 Submit one legible copy, in hard copy and electronic media, of a report listing results of the requirements of 3.5 to the SUPERVISOR with in 24 hours of inspection completion.

3.6 Remove template from existing and install new each manhole cover, manhole studs/fastener in each tank located in 1.2.

(V)(G) "(V)(G) "PRELIMINARY AIR TEST""

3.7 Accomplish the requirements of 009-25 of 2.1 for preliminary air test of each tank listed in 1.2, after the surface preparation in 3.4.

Test pressure shall be 2 PSIG. Hold for 10 minutes.

3.7.1 Submit one legible copy, in hard copy or approved transferable media, of a report listing results of the requirements of 3.6 to the

SUPERVISOR.

3.8 Accomplish the following in each tank listed in 1.2, using the results of 3.5, using 2.2 through 2.6 for guidance and material requirements.

3.8.1 V-out and re-weld 40 linear feet of deteriorated welds in each tank as designated by the SUPERVISOR.

3.8.2 Remove, template from existing and install new, 40 linear feet of transverse and longitudinal stiffeners in each tank listed in 1.2 as designated by the SUPERVISOR.

3.8.3 Remove, template from existing and install new, 20 square feet of plating in each tank listed in 1.2 as designated by the

SUPERVISOR.

3.8.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

(V)(G) "(V)(G) "AIR TEST""

3.9 Accomplish the requirements of 009-25 of 2.1 for the final air test of each tank located in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure:

None.

3.9.1 Submit one legible copy, in hard copy or approved transferable media, of a report listing results of the requirements of 3.8 to the SUPERVISOR within 24 hours of completion.

3.10 Allow a minimum of 24 hours drying time between touch up paint coats on each access insert weld. Allow each completed touch up area a minimum of 72 hours to cure prior to use.

3.11 Accomplish the requirements of 009-32 of 2.1 for new and disturbed

3 of 3 ITEM NO: 123-16-001 surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

5.1.1 None.

5.2 PUSH MATERIAL:

5.2.1 None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 130-11-001

COAR: 16 PCN: DA48-4066

DA48-4071

CMP: NONE

PLANNER: ROSE, VERNON

1 of 2 ITEM NO: 130-11-001

1. SCOPE:

1.1 Title: LCU 1648-Bumper Socket; repair

1.2 Location of Work:

1.2.1 Vehicle Deck

1.3 Identification:

1.3.1 Quantity (21 EA), Bumper Socket

2. REFERENCES:

2.1 Standard Items

2.2 600-2889671 Rev D, Deck Fittings Arrangement and Details

2.3 100-2889596 Rev B, Bulwark Arrangement

2.4 LAR 135 LCU-1223, Bumper Sockets Repairs and Testing

3. REQUIREMENTS:

3.1 Accomplish the requirements 009-32 of 2.1, including Table 2, Line One, Column A, for the surface preparation on each Bumper sockets prior to thickness measurement, using 2.2 through 2.3 for guidance.

3.1.1 Accomplish an ultrasonic thickness survey on the plating, and weld joint on each bumper socket.

3.1.2 Submit one legible copy, in hard copy, and electronic media, of a report listing results of the requirements of 3.4 to the SUPERVISOR within 24 hours of the inspection.

(I)(G) "(I)(G) "STATIC LOAD TEST""

3.2 Accomplish Bumper Socket Fitting Static Load Test on each sockets installed in 3.3, in accordance with 2.4.

3.2.1 Submit one legible copy, in hard copy and electronic media, of a report listing results of the requirements of 3.4 to the SUPERVISOR within 24 hours of test completion.

(V)(G) "(V)(G) "VISUAL INSPECTION""

3.2.2 Install label plate on each bumper socket with name of

company, the date of test.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

2 of 2 ITEM NO: 130-11-001

5.1 LLTM:

5.1.1 None.

5.2 PUSH MATERIAL:

5.2.1 None.

SHIP: ACU ONE (ACU 53257) ITEM NO: 130-11-002

COAR: 16 PCN: DA48-4065

CMP: NONE

PLANNER: ROSE, VERNON

1 of 2 ITEM NO: 130-11-002

1. SCOPE:

1.1 Title: LCU 1648 Vehicle Lashing Socket; repair

1.2 Location of Work:

1.2.1 Vehicle Deck

1.3 Identification:

1.3.1 Quantity (57 EA), Vehicle Lashing Socket,

2. REFERENCES:

2.1 Standard Items

2.2 600-2889671 Rev D, Deck Fittings Arrangement and Details

2.3 804-1213717 Rev G, Vehicle Lashing Sockets

2.4 107-2889600 Rev E, Vehicle Deck Framing and Plating

2.5 SSSD Test Memo, 584-7537683, Vehicle Lashing Sockets, Load Tests

3. REQUIREMENTS:

3.1 Accomplish the requirements 009-32 of 2.1, including Table 2, Line One, Column A, for the surface preparation on 57 each vehicle lashing sockets prior thickness measurement, using 2.2 through 2.4 for guidance.

3.1.1 Accomplish the requirements of 3.1, prior to blasting the entire exterior of the craft.

(V)(G) "(V)(G) "THICKNESS TEST""

3.2 Accomplish thickness measurement on 57 each vehicle lashing socket, using Go/No-Go gage to be provided by SUPERVISOR.

3.2.1 Submit one legible copy, in hard copy and electronic media, of a report listing results of the requirements of 3.2 to the SUPERVISOR within 24 hours of test completion.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

5.1.1 None.

5.2.1 None.

2 of 2 ITEM NO: 130-11-002

SHIP: ACU ONE (ACU 53257) ITEM NO: 150-11-001

COAR: 16 PCN: DA48-4067

CMP: NONE

PLANNER: ROSE, VERNON

1 of 3 ITEM NO: 150-11-001

1. SCOPE:

1.1 Title: LCU 1648 Battle/PortLight Window ; repair

1.2 Location of Work:

1.2.1 Pilothouse, Forward bulkhead, frame 28

1.2.2 Pilothouse, Inboard bulkhead, frame 29

1.2.3 Pilothouse, outboard bulkhead, frame 29

1.3 Identification:

1.3.1 Quantity (2 EA), Fixed Window, Pilothouse Vertically Opening Window, Item No. 32 of 2.2, CRES (17" W x 15" H)

1.3.2 Quantity (One EA), Pilothouse Window Stationary, Item No. 31 of 2.2, CRES (17 inch x 15 inch)

1.3.3 Quantity (3 EA), Pilothouse, 12-Inch Diameter Porthole

2. REFERENCES:

2.1 Standard Items

2.2 123-2889614 Doors, Hatches, Manholes and Airport Schedule

2.3 111-2889602 Rev A, Deckhouse Structure & Joiner Bulkheads

2.4 600-5104342 Hull Thermal Insulation

3. REQUIREMENTS:

3.1 Accomplish a visual inspection of each equipment identified in 1.3 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion in each location listed in 1.2.

3.1.1 Document special color(s), marking, locations, and sizes on existing equipment.

3.1.2 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.1 to the

SUPERVISOR.

3.2 Remove existing, and install with new, each component listed in 1.3 in each location listed in 1.2, in accordance with 2.2.

3.2.1 Remove existing and install new, each window gasket for compnents listed in 1.3.1, and 1.3.2, in accordance with 2.2. ( item number 35 of 2.2 in Detail 5-C)

3.2.2 Remove high spots, burrs, abrasions, nicks, corrosion, gasket material and foreign matter from exposed flanges and mating surfaces.

3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.3.1 Remove existing and install 10 square feet of plating located forward bulkhead frame 28.

3.4 Remove existing and install new, each component identified in 1.3.3 from the locations listed in 1.2.3, in accordance with 2.2.

3.4.1 Remove existing and install new, each 12" porthole gasket for

2 of 3 ITEM NO: 150-11-001 components identified in 1.3.3, in accordance with 2.2.

3.4.2 Remove high spots, burrs, abrasions, nicks, corrosion, gasket material and foreign matter from exposed flanges and mating surfaces.

3.5 Remove existing, and install new each battle port cover, including gaskets, dogding reateners, studs, hinges, hinge brackets, threaded fasteners, clamping bars, damaged dogs, and brackets for each component identified in 1.3, in each area listed in 1.2, for both open and closed positions for exterior battle ports, in accordance with 2.2.

3.5.1 Accomplish the requirements of 009-32 of 2.1, Line One, Column A, for the surface preparation of the battle port covers prior installation of powder coating.

3.5.1.1 Powder coat shall be haze grey in color and conforming to MIL-PRF-24712.

3.6 Assemble, install and align the equipment listed in 1.3, using new studs, bolts, screws, nuts, washers, plugs, gaskets, seals, shims, spacers, springs and grease fittings.

(V)(G) "(V)(G) "CHECK POINT OPERATIONAL TEST""

Report: Operational Test Results Date: + 0

3.7 Accomplish an operational test on each window and cover, for each component identified in 1.3, for 2 complete cycles.

3.7.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.6 to the

SUPERVISOR.

(I)(G) "(I)(G) "CHECK POINT AIR TEST""

3.8 Accomplish the requirements of 009-25 of 2.1 for the air test of each window listed in 1.3. Allowable leakage: None.

3.8.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.7 to the

SUPERVISOR.

3.9 Accomplish the requirements of 009-32 of 2.1, for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

5.1.1 None.

3 of 3 ITEM NO:…