A17.4 93109550-39623-CSAR-MOCKUP-0001.pdf
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- Solicitation number
- N4523A20Q1302
About this file
This solicitation requests quotations for the development of a cold spray procedure for repairing a MCW throttling valve tailpiece. The Navy seeks a contractor to provide all necessary personnel, equipment, facilities, transportation, materials and other items to perform the cold spray procedure development from February to May 2020. Quotations are due by January 6, 2020. The contractor shall adhere to the Performance Work Statement and Government Furnished Information. The NAICS code for this procurement is 811310 and the PSC is J20. The small business size standard is $8,000,000. Interested parties must register in the System for Award Management and consider applicable FAR and DFARS provisions and clauses.
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FOR OFFICIAL USE ONLY 0001
FOR OFFICIAL USE ONLY
Cold Spray Application Record (CSAR) (EPD fill in blocks identified by prior to issue) Sheet ____ of ____
(Blocks marked are critical parameters)
1. SHIP/HULL NO.
MOCK-UP
2. JCN/CONTRACT NO.
38LAC-72603-H20
3. CWP/REC NO.
NA
4. SYSTEM/COMPONENT
MCW Throttling Valve
5. DWG
4674165 rev B
6. PART NUMBER
7. DESCRIPTION
Tailpiece
8. MATERIAL AND GRADE
CUNI 70/30, MIL-C-15726, hard
9. REPAIR LOCATION
Sealing area in way of pc-14 piston
10. REPAIR CATEGORY
2.C.S
11. QSP NUMBER
4674165.7.02.S
12. PART PREPARATION
PREP DIMENSION
PREP DIMENSION SIGNATURE/BADGE/DATE:
SURFACE FINISH SURFACE PREP METHOD CLEANING METHOD
GRIT TYPE/SIZE GRIT BLAST PRESSURE
SIGNATURE/BADGE/DATE:
13. POWDER
POWDER MATERIAL
CrC-Ni (WIP C1)
POWDER SIZE SIEVE SIZE POWDER LOT
POWDER MANUFACTURER
POWDER SPECIFICATION POWDER BAKE TEMP/TIME
PEENING MEDIA
PEENING MEDIA SIZE PEENING MEDIA LOT
BOND LAYER 1
%PEENING MEDIA
SUBSEQUENT BOND LAYERS
BULK BUILD
14. GAS DATA
CARRIER GAS
CARRIER GAS TEMP AND MEASUREMENT LOCATION
FEEDER GAS
FEEDER GAS TEMP AND MEASUREMENT LOCATION
CARRIER GAS MODE:
☐ PRESSURE ☐ FLOW RATE
CARRIER GAS PRESSURE CARRIER GAS FLOW
FEEDER GAS MODE:
☐ PRESSURE ☐ FLOW RATE
FEEDER GAS PRESSURE
FEEDER GAS FLOW
15. APPLICATION DATA
COLD SPRAY SYSTEM
COMPONENT PREHEAT
PREHEAT METHOD
GUN MANIPULATION
☐ ROBOT ☐ HANDHELD
ROBOT BRAND/MODEL ROBOT PROGRAM FILE NAME
NOZZLE COOLING METHOD
POWDER FEED RATE
NOZZLE
STANDOFF
TRAVERSE RATE 1
INCREMENT 1 DEPOSITION ANGLE 1
TRAVERSE RATE 2
INCREMENT 2 DEPOSITION ANGLE 2
TRAVERSE RATE 3
INCREMENT 3 DEPOSITION ANGLE 3
FOR OFFICIAL USE ONLY 0001
FOR OFFICIAL USE ONLY
Cold Spray Application Record (CSAR) (EPD fill in blocks identified by prior to issue) Sheet ____ of ____
(Blocks marked are critical parameters)
16. ADDITIONAL SPRAY
GUN MANIPULATION
☐ ROBOT ☐ HANDHELD
ROBOT BRAND/MODEL ROBOT PROGRAM FILE NAME
NOZZLE COOLING METHOD
POWDER FEED RATE
NOZZLE
STANDOFF
TRAVERSE RATE 1
INCREMENT 1 DEPOSITION ANGLE 1
TRAVERSE RATE 2
INCREMENT 2 DEPOSITION ANGLE 2
TRAVERSE RATE 3
INCREMENT 3 DEPOSITION ANGLE 3
17.
FINAL MACHINED DIMENSION
SIGNATURE/BADGE/DATE
18. TESTING
REQUIRED TEST RESULT INSPECTOR
SIGNATURE/BADGE/DATE
VT ☐ SAT ☐ UNSAT
☒ MACHINE ☐ TAPE ☐ SAT ☐ UNSAT
RING ☐ SAT ☐ UNSAT
☐ PT
☒ NA
☐ SAT ☐ UNSAT
19. REMARKS
PSNS Lab Test Requirements:
Bond Buttons: SAT / UNSAT
Lab Report Number: ___________________________________________
Signature/Badge/Date: __________________________________________
Micrographic Examination: SAT / UNSAT
Lab Report Number: ___________________________________________
Signature/Badge/Date: __________________________________________
20. SUPERVISOR SIGNATURE/BADGE/DATE 21. QAS SIGNATURE/BADGE/DATE
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