E-Spec_YC-1409_-_Final_-_8-28-19.pdf

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Attached to: Inspection and Repair Barge YC 1409
Solicitation number: N4215819QS104
Issued by: Department of the Navy Naval Sea Systems Command

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DEPARTMENT OF THE NAVY

NNSY (NMD-R)

PORTSMOUTH, VA

YC 1409 (YC 1409)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: NNSYN-006-19

INCLUDES ALL CHANGES THROUGH 8/28/2019

INDEX

SHIP: YC 1409 (YC 1409) NNSYN-006-19

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-19 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 05/03/2018 CH-3

009-02 Environmental Compliance Report for Material Usage; accomplish 05/03/2018 CH-3

009-03 Toxic and Hazardous Substance; control 04/08/2019 CH-5

009-04 Quality Management System; provide 04/08/2019 CH-5

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

08/31/2018 CH-4

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

04/08/2019 CH-5

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 08/31/2018 CH-4

009-10 Asbestos-Containing Material (ACM); control 05/03/2018 CH-3

009-18 Mine Warfare Ships Magnetic Material; control 05/03/2018 CH-3

009-19 Provisioning Technical Documentation (PTD); provide 04/03/2018 CH-2

009-20 Government Property; control 10/01/2017 Original

009-21 Logistics and Technical Data; provide 04/03/2018 CH-2

009-23 Interference; remove and install 05/03/2018 CH-3

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

05/03/2018 CH-3

009-29 CANCELLED 03/20/2018 CH-1

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 11/18/2016 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

03/20/2018 CH-1

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

04/03/2018 CH-2

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration;

provide and manage

05/03/2018 CH-3

009-61 Shipboard Use of Fluorocarbons; control 07/18/2014 Original

009-67 Integrated Total Ship Testing; manage 05/03/2018 CH-3

009-69 Heavy Weather/Mooring Plan; provide 05/03/2018 CH-3

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and Housekeeping for Unmanned Vessels; accomplish

04/03/2018 CH-2

009-72 Physical Security at a Private Contractor Facility; accomplish 08/31/2018 CH-4

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

04/03/2018 CH-2

009-74 Occupational, Safety and Health Plan; accomplish 05/03/2018 CH-3

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 08/31/2018 CH-4

009-82 Installation of Equal Component Vice Specified Component; report 04/03/2018 CH-2

009-84 Threaded Fastener Requirements; accomplish 10/01/2017 Original

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution Prevention Act (PPA) Information; provide

03/20/2018 CH-1

009-94 CANCELLED 04/03/2018 CH-2

ITEM_NO. TITLE CHANGE DATE CHANGE

009-97 Cancelled 05/03/2018 CH-3

009-99 Ship Departure Report; provide 07/18/2014 Original

009-100 Ship's Stability; maintain 03/20/2018 CH-1

009-101 Ship Transit and Berthing; accomplish 04/03/2018 CH-2

009-102 CANCELLED 04/03/2018 CH-2

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-108 CANCELLED 03/20/2018 CH-1

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration; provide and manage

05/03/2018 CH-3

009-117 Combat Systems, Light-Off Suport; provide 08/31/2018 CH-4

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 03/20/2018 CH-1

009-122 Temporary Padeye; install and remove 10/01/2017 Original

CHANGE DATETITLEITEM NO.

CATEGORY II. FY-19 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER

CHANGE

009-05 Temporary Access; accomplish 04/03/2018 CH-2

009-12 Weld, Fabricate, and Inspect; accomplish 05/03/2018 CH-3

009-25 Structural Boundary Test; accomplish 03/20/2018 CH-1

009-32 Cleaning and Painting Requirements; accomplish 04/03/2018 CH-2

009-89 Contractor Furnished Anode Purchase and Inspection; accomplish

03/20/2018 CH-1

009-103 Weight and Moment Change Data; provide 05/03/2018 CH-3

ITEM NO. TITLE

Hazardous Waste Produced on Naval Vessels; control077-01-001

Underwater Hull and Freeboard; inspect and repair110-11-001

Void; inspect and repair123-21-001

Main Deck; inspect and repair131-11-001

ShipAlt Hatch Mods; accomplish167-11-001

Void; preserve631-11-001

Main Deck; preserve and non-skid631-21-001

Underwater Hull and Freeboard; preserve631-31-001

Hull Zinc Anode; replace633-11-001

Towing Service; provide992-11-001

Cleaning and Pumping; accomplish992-31-001

Government Office Space Without Computer; provide992-35-001

Drydock, Fleet and Undock; accomplish997-11-001

HAZMAT

SHIP: YC 1409 (YC 1409) ITEM NO: 077-01-001

COAR: 28 PCN: NMDR-L001

CMP: NONE

PLANNER: BASS, JESSE

SSP: NNSYN-006-19 1 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 Repair or Maintenance of Naval Vessels; Handling of Hazardous Waste, 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by

SHIP: YC 1409 (YC 1409)

SSP: NNSYN-006-19 2 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include N/A N/A N/A spent sulfamic, citric, SSP: NNSYN-006-19 3 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) N/A N/A N/A

Sodium Hydroxide N/A N/A N/A

Cleaning Solvents N/A N/A 50 Gals

Sodium Phosphates (Tri, Bi, N/A N/A N/A or Mono)

Fluorocarbons N/A N/A N/A

Morpholine N/A N/A N/A

Sodium Chromates N/A N/A N/A

Hydrazine N/A N/A N/A

Methyl Ethyl Ketone N/A N/A N/A

Spent Abrasive Blast Material N/A N/A 115 Tons

(contaminated with a known hazardous waste)

Trichloroethane N/A N/A N/A

Miscellaneous Chemicals N/A N/A 100 Lbs

(Ignitable)

Miscellaneous Chemicals N/A N/A N/A

(Corrosive)

Miscellaneous Chemicals N/A N/A N/A

(TCLP Toxic)

Miscellaneous Chemicals N/A N/A N/A

(Reactive)

Oil (Synthetic) N/A N/A N/A

Paints (Enamel, Latex, N/A N/A 1200 lbs

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, N/A N/A 200 lbs cadmium, or chrome)

Paint Strippers (phenols, N/A N/A N/A lead, chromium)

Sludge (Contaminated with N/A N/A N/A

SSP: NNSYN-006-19 4 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

a known hazardous waste)

Wool Felt (contaminated N/A N/A N/A with chromium and PCB's)

Ventilation Debris/Residue

(Heavy Metals, e.g., cadmium chromium) N/A N/A N/A

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

3.7 Submit one legible copy, in hard copy or approve transferrable media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.7.1 The report must include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis must be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor must make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item must relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following

SSP: NNSYN-006-19 5 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

DRYDOCK REQUIRED

GAS FREE CERTIFICATION REQUIRED

SAFE FOR HOT WORK CERTIFICATE

SHIP: YC 1409 (YC 1409) ITEM NO: 110-11-001

COAR: 28 PCN: NMDR-L002

CMP: NONE

PLANNER: GARRETT, VINCENT

SSP: NNSYN-006-19 1 of 4 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Underwater Hull and Freeboard; inspect and repair

1.2 Location of Work:

1.2.1 Underwater Hull, From Upper Boot-topping to Bottom of the Keel (Port and Starboard Sides), From Headlog to Sternlog, Including Attachments and Appendages

1.2.2 Freeboard Hull, From Upper Boot-topping to Main Deck, Including Attachments and Appendages

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 S0103-1300379 Rev A, Outboard Profile, Framing and Structural Details

2.3 S1103-1475961 Rev 2, Rake Frames RF 2, 3, 4, 6 and 7 Transv Rake Frames TRF 1 and 2

2.4 S1103-1475962 Rev 4, Transv Frame TF 3 Transv Bulkhead TB1 and TB2

2.5 S1106-1431004, Layout of Plating Details of Long'l Frames and Girders

2.6 S1103-1475968 Rev 2, Fender Details

2.7 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection within the first 24 hours after drydocking of barge, of the freeboard from the main deck plating down to the upper boot-topping and upon completion of the hydro pressure water wash cleaning of the underwater hull, prior to painting, from the bottom of the keel to the upper boottop limit, including shell plating, appendages and structural members for structural integrity, deterioration, pitting, cracks and areas of damage or distortion, using

2.2 through 2.6 for guidance. See NOTE 4.1.

SSP: NNSYN-006-19 2 of 4 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR. Report shall include sketches listing the type, amount and location of defects with respect to frames, strakes, port or starboard, and existing welded butts and seams.

(I) "NONDESTRUCTIVE TESTING - ULTRASONIC TEST"

3.2 Accomplish ultrasonic tests on the freeboard and underwater hull plating, within 72 hours of drydocking, in 500 locations based on visual inspection, as designated by the SUPERVISOR, in accordance with 2.7.

Utilize 2.2 through 2.6 for guidance and to determine original material thickness. Survey shall be taken concentrating on areas of notable damage and excessive corrosion, to determine the total size and location of each defect.

Report: ULTRASONIC TEST RESULTS SKETCH CMAV Start Date + 0 days

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR. Report shall include sketches which specify locations with respect to frames, strakes, port or starboard, and existing welded butts and seams to the SUPERVISOR.

3.2.1.1 Sketches must show location of each reading, original material thickness, existing material thickness, and percentage of material thickness reduction to the SUPERVISOR.

3.2.1.2 Notate if reading is taken over existing doubler plate.

3.3 Accomplish the following repairs as determined by the visual inspection in 3.1 and ultrasonic testing results of 3.2 in locations as designated by the SUPERVISOR, using 2.2 through 2.6 for guidance and material identification/requirements.

3.3.1 Vee-out and weld a total of 75 linear feet of splits, cracks, deteriorated and damaged welds at 10 separate locations.

3.3.2 Weld buildup a total of 150 square inches of plating defects.

3.3.2.1 Surfaces must be ground to smooth metal prior to

welding.

3.3.2.2 Fill local pits and grooves with weld metal prior to the application of principal buildup layers.

3.3.2.3 Buildup shall be limited to areas reduced by 25 percent, but not greater than 45 percent of original thickness.

3.3.3 Remove existing and install new a total of 400 square feet of deteriorated hull plating.

3.3.3.1 Ensure the smallest insert plate shall be a minimum of one square foot in area.

3.3.4 Shift a total of up to 4 docking blocks to facilitate

accomplishment of the structural repairs.

SSP: NNSYN-006-19 3 of 4 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.3.5 Remove existing and install new 550 linear feet of steel split pipe fenders including flatbar using 2.2 and 2.6 for guidance and material requirements.

3.3.5.1 Remove the fill and drain plugs on each section of

existing fenders. Water may be trapped in fender. Have containment method in place prior to removing plugs.

3.3.5.2 Steam out the interior of each section of fender to a gas free condition. Remove and dispose of preservative and other flammable material from each fender section.

3.3.5.3 Interior of each new and or existing fender to be coated completely with rust preventive compound conforming to MIL-PRF- 16173, Grade One or 3. Ventilate to remove solvent vapors.

3.3.5.4 Install new Monel drain, fill, drain and vent plugs

conforming to QQ-N-281 Class B, to replace those removed to accomplish steam cleaning.

3.3.6 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7.

3.3.7 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each newly repaired weld seam and insert. Allowable leakage: None.

3.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 This Work Item is to be worked in conjunction with the following Work Items:

WORK ITEM NO. WORK ITEM TITLE

123-21-001 Void; inspect and repair

131-11-001 Main Deck; inspect and repair

167-11-001 Watertight Closure; inspect and repair

631-11-001 Void; preserve

631-21-001 Main Deck; preserve

631-31-001 Underwater Hull and Freeboard; preserve

633-11-001 Hull Zinc Anode; replace

997-11-001 Drydocking and Undocking; accomplish

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP: NNSYN-006-19 4 of 4 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

SAFE FOR HOT WORK CERTIFICATE

SHIP: YC 1409 (YC 1409) ITEM NO: 123-21-001

COAR: 28 PCN: NMDR-L003

CMP: NONE

PLANNER: GARRETT, VINCENT

SSP: NNSYN-006-19 1 of 3 ITEM NO: 123-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Void; inspect and repair

1.2 Location of Work:

1.2.1 Void No. One (Headlog Frame 0 to Watertight Bulkhead Frame 3)

1.2.2 Void No. 2 (Watertight Bulkhead Frame 3 to Watertight Bulkhead Frame 5)

1.2.3 Void No. 3 (Watertight Bulkhead Frame 5 to Watertight Bulkhead Frame 7)

1.2.4 Void No. 4 (Watertight Bulkhead Frame 7 to Watertight Bulkhead Frame 9)

1.2.5 Void No. 5 (Watertight Bulkhead Frame 9 to Watertight Bulkhead Frame 11)

1.2.6 Void No. 6 (Watertight Bulkhead Frame 11 to Frame 14 -

Sternlog)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 S0103-1300379 Rev A, Outboard Profile, Framing and Structural Details

2.3 S0103-1300380 Rev A, General Arrangement and Deck Fitting Details

2.4 S1103-1475961 Rev 2, Rake Frames RF 2, 3, 4, 6 and 7 Transv Rake Frames TF 1 and 2

2.5 S1103-1475962 Rev 4, Transv Frame TF-3 Transv Bulkhead TB1 and TB2

2.6 S1103-1431005, Trans Frames and Bhds

2.7 S1106-1431004, Layout of Plating Detail of Long'l Frames and Girders

2.8 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection of each void listed in 1.2 for

SSP: NNSYN-006-19 2 of 3 ITEM NO: 123-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

existing preservation coating, structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, including vents, overflows, piping, structural members and ladder using 2.2 through 2.7 for guidance.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Accomplish the requirements of 009-25 of 2.1 for preliminary completion air test of each void listed in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of air test. Hold test pressure for 10 minutes. Allowable Criteria: No drop in pressure.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

(I) "NONDESTRUCTIVE TESTING - ULTRASONIC TEST"

3.3 Accomplish ultrasonic tests on the void framing and plating, in up to a total of 150 locations based on visual inspection, as designated by the SUPERVISOR, in accordance with 2.8. Utilize 2.2 through 2.7 for guidance and to determine original material thickness. Survey shall be taken concentrating on areas of notable damage and excessive deterioration.

3.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.3 to the SUPERVISOR. Report shall include sketches which specify locations with respect to frames, strakes, port or starboard, and existing welded butts and seams to the SUPERVISOR.

3.3.1.1 Sketch must show location of each reading, original

material thickness, existing material thickness, and percentage of material thickness reduction.

3.3.1.2 Notate if reading is taken over existing doubler plate.

3.4 Accomplish repairs to each void listed in 1.2 as follows, using 2.2 through 2.7 guidance and as designated by the SUPERVISOR:

3.4.1 Weld buildup a total of 40 square inches of plating defects.

3.4.1.1 Surfaces shall be ground to smooth metal prior to

welding.

3.4.1.2 Fill local pits and grooves with weld metal prior to the application of principal buildup layers.

3.4.1.3 Buildup shall be limited to areas reduced by 25 percent, but not greater than 45 percent of original thickness.

3.4.2 Remove existing and install new 4 square feet of plating in way of damaged or deteriorated plating and 16 linear feet of angle.

3.4.3 Remove existing unused electrical cabling, studs, hardware and deck/bulkhead stuffing tubes in each void listed in 1.2 as directed by the SUPERVISOR. Patch bulkhead in way of removals. For bidding

SSP: NNSYN-006-19 3 of 3 ITEM NO: 123-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

purposes estimate 5 (EA) stuffing tubes (Approximately 1.5 Inch each) in each void. All five should be able to be removed and patched with a 2 square foot insert plate. A total of up to 150 linear feet of cabling, and a total of up to 75 stud type hangers with hardware to be removed. These quantities are for each void.

3.4.4 Vee-out and weld 5 linear feet of deteriorated and damaged welds as designated by the SUPERVISOR.

3.4.5 New plating and angle shall be in accordance with the material requirements of 2.2 through 2.7.

3.5 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7.

3.6 Accomplish the requirements of 009-25 of 2.1 for completion air test of each void listed in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure:

None.

3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 This Work Item is to be worked in conjunction with the following Work Items:

WORK ITEM NO. WORK ITEM TITLE

110-11-001 Underwater Hull and Freeboard; inspect and repair

131-11-001 Main Deck; inspect and repair

167-11-001 Watertight Closure; inspect and repair

631-11-001 Void; preserve

631-21-001 Main Deck; preserve

631-31-001 Underwater Hull and Freeboard; preserve

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SAFE FOR HOT WORK CERTIFICATE

SHIP: YC 1409 (YC 1409) ITEM NO: 131-11-001

COAR: 28 PCN: NMDR-L004

CMP: NONE

PLANNER: GARRETT, VINCENT

SSP: NNSYN-006-19 1 of 4 ITEM NO: 131-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Main Deck; inspect and repair

1.2 Location of Work:

1.2.1 Main Deck, Frame 0-14, Port and Starboard

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 S0103-1300379 Rev A, Outboard Profile, Framing and Structural Details

2.3 S0103-1300380 Rev A, General Arrangement and Deck Fitting Details

2.4 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing

2.5 LAR YC 1409/FY2019/001, YC 1409 Life-line Stanchion Brackets, Remove

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection of main deck plating at location listed in 1.2.1 for existing preservation coating, structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, including cleats, bitts, roller chock and hull fittings using 2.2 and 2.3 for guidance.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

(I)(G) "ULTRASONIC INSPECTION (UT)"

3.2 Accomplish ultrasonic tests on the main deck plating, in 250 locations based on visual inspection and grid pattern to determine material thicknesses, as designated by the SUPERVISOR, in accordance with

2.4. Utilize 2.2 and 2.3 for guidance and to determine original material thickness. Survey shall be taken concentrating on areas of notable damage and excessive deterioration. Grid pattern locations to determine material thicknesses of main deck plating are as designated by the

SUPERVISOR.

3.2.1 Submit one legible copy, in hard copy or approved

SSP: NNSYN-006-19 2 of 4 ITEM NO: 131-11-001

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3.2.1.1 Sketches must show location of each reading, original material thickness, existing material thickness, and percentage of material thickness reduction.

3.2.1.2 Notate if reading is taken over existing doubler plate.

3.3 Disassemble each roller chock using 2.3 for guidance.

(V)(G) "VISUAL INSPECTION"

3.3.1 Accomplish a visual inspection of each roller pin, bearing/bushing, and roller of each chock for defects, wear, and deterioration.

3.3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.3.1 to the SUPERVISOR.

3.3.2 Clean exposed parts free of foreign matter, leaving no residue or injurious effects.

3.3.3 Remove high spots, burrs, abrasions, nicks, and corrosion from exposed internal mating and sliding surfaces.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, 2, 3 or 4, for preservation of each roller chock.

3.5 Assemble each roller chock using 2.3 for guidance. Utilize new roller chock pins (PC No. 3 of 2.3), washers (PC No's 5 and 6 of 2.3), and grease fittings (PC 7 of 2.3).

3.5.1 Lubricate each roller chock assembly, using 2.3 for guidance.

(V)(G) "OPERATIONAL TEST"

3.6 Accomplish an operational test of each roller by rotating each roller, by hand, 5 complete revolutions. No binding, rubbing, or sticking allowed.

3.6.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.6 to the SUPERVISOR.

3.7 Accomplish repairs to main deck plating at the location listed in

1.2.1 as follows, using 2.2 and 2.3 for guidance and material identification based on inspections in 3.1 and 3.2 and as designated by the SUPERVISOR:

3.7.1 Weld buildup a total of 50 square inches of plating defects.

3.7.1.1 Surfaces shall be ground to smooth metal prior to

welding.

3.7.1.2 Fill local pits and grooves with weld metal prior to the application of principal buildup layers.

SSP: NNSYN-006-19 3 of 4 ITEM NO: 131-11-001

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3.7.1.3 Buildup shall be limited to areas reduced by 25 percent, but not greater than 45 percent of original thickness.

3.7.2 Remove existing and install new 125 square feet of plating in way of damage or deteriorated areas, including existing lap patches (Total of 5, from one square foot to 25 square feet in size).

Template from existing conditions.

3.7.2.1 Ensure the smallest insert plate shall be a minimum of one square foot in area.

3.7.3 Vee-out and weld 25 linear feet of deteriorated and damaged welds.

3.7.4 There are two areas of buckled deck plating where 12 inch cleats, Piece 63 of 2.3, are installed. Remove cleats from buckled plating and install on new plating using 2.3 for guidance. Plating removal and reinstallation is included in allotment in 3.7.2.

3.7.4.1 Chip and grind each surface flush in way of removals.

3.8 Remove existing lifeline stanchion bases in accordance with 2.5

3.8.1 Chip and grind each surface flush in way of removals.

3.9 Accomplish the requirements of 009-12 of 2.1, including Table 3, Columns A and D, Lines One through 7.

3.9.1 Accomplish nondestructive testing in accordance with Line 11 for each 12 inch cleat attachment welds.

3.10 Accomplish the requirements of 009-25 of 2.1 for an air hose test of new and repaired weld seams. Allowable leakage: None.

3.11 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 This Work Item is to be worked in conjunction with the following Work Items:

WORK ITEM NO. WORK ITEM TITLE

123-21-001 Void; inspect and repair

167-11-001 Watertight Closure; inspect and repair

631-11-001 Void; preserve

631-21-001 Main Deck; preserve

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SSP: NNSYN-006-19 4 of 4 ITEM NO: 131-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

CRITICAL COATING

SAFE FOR HOT WORK CERTIFICATE

SHIP: YC 1409 (YC 1409) ITEM NO: 167-11-001

COAR: 28 PCN: NMDR-L005

CMP: NONE

PLANNER: GARRETT, VINCENT

SSP: NNSYN-006-19 1 of 2 ITEM NO: 167-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: ShipAlt Hatch Mods; accomplish

1.2 Location of Work:

1.2.1 Main Deck, Between Frames 2 and 12, Port and Starboard Side

1.3 Identification:

1.3.1 Quantity (12 EA), Hatch WTRTT Raised, 15 Inch by 23 Inch, Individually Dogged, 4 Dog, Piece 59 of 2.3

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 LAR YC1409/FY2019-001, YC-1409 Main Deck; inspect and repair

2.3 S0103-1300380 Rev A, General Arrangement & Deck Fitting Details

2.4 80103-1300379 Rev A, Outboard Profile, Framing and Structural Details

3. REQUIREMENTS:

3.1 Accomplish the requirements of 2.1 for the removal of each existing hatch listed in 1.3.1, installation of deck insert to patch deck in way of hatch removal, installation and tightness testing of each new manhole assembly. Utilize 2.3 and 2.4 for information and guidance.

3.1.1 New plating for deck inserts in way of hatch removal shall be

12.75 pound OSS MIL-S-22698

3.1.2 Each new manhole assembly must be NABRICO Flush Deck Oval Manhole Model Number DSF-510, Part Number 30151 consisting of Piece Number 1 through 7 (or equal). See Note 4.2.

3.1.2.1 New manhole must be installed centered above ladder in void beneath. Orientation shall be with the 23 inch measurement being port/starboard and parallel to the ladder.

3.1.3 Chip and grind each surface flush in way of modifications.

3.2 Accomplish the requirements of 009-12 of 2.1, including Table 3, Columns A and D, Lines One through 7.

3.3 Accomplish the requirements of 009-32 of 2.1, Table 4, Line 24 or 25 for the interior surfaces of each new manhole assembly. Assure that paint used matches the paint used to accomplish Work Item 631-11-001.

3.3.1 Accomplish the requirements of 009-32 of 2.1, including Table

SSP: NNSYN-006-19 2 of 2 ITEM NO: 167-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

2, Line 1, 2, 3 or 4 for exterior surfaces of new manhole assembly.

Assure that paint used matches the paint used to accomplish Work Item 631-21-001.

3.3.1.1 Identify the correct void number and location on the

exterior of each manhole cover using label plates/placards. Also include the following information/warning, similar to existing, on the exterior of each manhole cover: "DANGER - Confined Space

- Enter by Permit Only" using label/placards with red background as directed by the SUPERVISOR.

3.4 Accomplish the requirements of 009-25 of 2.1 for a air hose or water hose test of each new manhole weldment and assembly. Allowable leakage: None.

3.5 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 This Work Item is to be worked in conjunction with the following Work Items:

WORK ITEM NO. WORK ITEM TITLE

123-21-001 Void; inspect and repair

131-11-001 Main Deck; inspect and repair

631-11-001 Void; preserve

631-21-001 Main Deck; preserve

4.2 Suggest source for new manhole assemblies.

NABRICO

1250 Gateway Drive

Gallatin, TN 37066

Phone Number: (615)-442-1300

Fax: (615)-442-1313

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

GAS FREE CERTIFICATION REQUIRED

SAFE FOR HOT WORK CERTIFICATE

SHIP: YC 1409 (YC 1409) ITEM NO: 631-11-001

COAR: 28 PCN: NMDR-L006

CMP: NONE

PLANNER: BASS, JESSE

SSP: NNSYN-006-19 1 of 2 ITEM NO: 631-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Void; preserve

1.2 Location of Work:

1.2.1 Void Number One, Headlog to Bulkhead 3, Port and Stbd

1.2.2 Void Number 2, Bulkhead 3 to Bulkhead 5, Port and Stbd

1.2.3 Void Number 3, Bulkhead 5 to Bulkhead 7, Port and Stbd

1.2.4 Void Number 4, Bulkhead 7 to Bulkhead 9, Port and Stbd

1.2.5 Void Number 5, Bulkhead 9 to Bulkhead 11, Port and Stbd

1.2.6 Void Number 6, Bulkhead 11 to Sternlog, Port and Stbd

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 S0103-1300380 Rev A, General Arrangement and Deck Fitting Details

2.3 S1103-1475962 Rev 4, Transverse Frame TF3 Transverse Bulkhead TB1 and TB2

2.4 S1103-1475961 Rev 2, Rake Frames RF2, 3, 4, 6 and 7 - Transverse Rake Frames TF1 and 2

2.5 S1103-1475963 Rev 2, Side Frames - SF1 thru SF8, Side Plate SP1, Corner Plate CP1, Knuckle Plate KP1

2.6 S1106-1475964 Rev 3, Side Plates SP2, Long'l Truss TL1 and TL2

3. REQUIREMENTS:

3.1 Accomplish the following requirements at the direction of the

SUPERVISOR:

3.1.1 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line 24 or 25 for each void listed in 1.2, including framing, piping, ladders, bulkheads and hatch coaming. Utilize 2.2 through

2.6 for guidance in identification and location of voids, bulkheads, framing and coamings.

3.1.2 Accomplish the requirements of 009-05 of 2.1 for access cuts

SSP: NNSYN-006-19 2 of 2 ITEM NO: 631-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

for each void listed in 1.2.

3.1.3 Chip and grind surfaces flush in way of each temporary access removal and installation.

3.1.4 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7.

3.1.4.1 Accomplish nondestructive testing in accordance with

Line 9.

3.1.5 Accomplish the requirements of 009-25 of 2.1 for an air hose test of re-installed plating and weld seams. Allowable leakage:

None.

3.2 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 This Work Item is to be worked in conjunction with the following Work Items:

WORK ITEM NO. WORK ITEM TITLE

110-11-001 Underwater Hull and Freeboard; inspect and repair

123-21-001 Void; inspect and repair

131-11-001 Main Deck; inspect and repair

167-11-001 Watertight Hatch; inspect and repair

631-11-001 Void; preserve

631-21-001 Main Deck; preserve

631-31-001 Underwater Hull and Freeboard; preserve

4.2 Ensure completion of structural repairs and welding services prior to preservation operations.

4.3 The possibility of lead based paint exist in interior surfaces of voids listed in 1.3. Contractor must take safety precautions as required by Paragraphs 3.1.1 and 3.1.2 of 009-32 of 2.1.

4.4 Voids listed in 1.3 are opened and closed in Work Item 992-31-001.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: YC 1409 (YC 1409) ITEM NO: 631-21-001

COAR: 28 PCN: NMDR-L007

CMP: NONE

PLANNER: BASS, JESSE

SSP: NNSYN-006-19 1 of 2 ITEM NO: 631-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Main Deck; preserve and non-skid

1.2 Location of Work:

1.2.1 Main Deck, Forward to Aft and Port to Starboard, including Hatch Coamings, Cleats, Chocks, Bitts and Appendages

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 S2804-921819 Rev C, Distinguishing Figures for Miscellaneous Vessels

3. REQUIREMENTS:

3.1 Record existing locations, painted coatings, markings and dimensions of non-skid prior to removals.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 In support of and in addition to maintaining the protection and cleanliness requirements of 2.1, erect shrouds/curtains to contain environmental pollutants generated by contamination-producing operations.

Maintain containments and remove shrouds/curtains upon completion of contamination-producing operations.

3.3 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, 2, 3, or 4 for preservation of exterior surfaces listed in 1.2 not receiving nonskid with the following exceptions/additions:

3.3.1 Stencil FWD and AFT, using letters sized to fit (minimum of one foot letters) on portion of existing raised plate/panel in the center of each applicable end of the main deck as designated by the SUPERVISOR using 2.2 for guidance. Letters shall be white in color to match hull and draft markings.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 17, for installation of non-skid deck covering for main deck exterior surfaces at location listed in 1.2 as designated by the SUPERVISOR and including the following:

3.4.1 Establish a 2 inch perimeter space having no non-skid around the fittings, appendages, bitts, chocks, cleats and hatch coamings to prevent chafing of lines.

3.4.2 The corners shall have a 2 inch radius vice squared angle of 90 degrees.

SSP: NNSYN-006-19 2 of 2 ITEM NO: 631-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surface.

4. NOTES:

4.1 This Work Item is to be worked in conjunction with the following Work Items:

WORK ITEM NO. WORK ITEM TITLE

123-21-001 Void; inspect and repair

131-11-001 Main Deck; inspect and repair

167-11-001 Watertight Hatch; inspect and repair

631-31-001 Underwater Hull and Freeboard; preserve

4.2 Ensure all structural repairs and mods are complete prior to start of preservation operations.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

GAS FREE CERTIFICATION REQUIRED

SHIP: YC 1409 (YC 1409) ITEM NO: 631-31-001

COAR: 28 PCN: NMDR-L008

CMP: NONE

PLANNER: BASS, JESSE

SSP: NNSYN-006-19 1 of 2 ITEM NO: 631-31-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Underwater Hull and Freeboard; preserve

1.2 Location of Work:

1.2.1 Underwater Hull, Exterior Surfaces, Keel to Upper Boot Top Limits, Port, Starboard, Bow and Stern, Including Appendages and Fenders

1.2.2 Freeboard, Exterior Surfaces, Upper Boot Top Limits to Main Deck, Port, Starboard, Bow and Stern, Including Appendages and Fenders

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 S2804-921819 Rev C, Distinguishing Figures for Miscellaneous Vessels

3. REQUIREMENTS:

3.1 Record locations of upper and lower boot topping limits, draft marks, load line, barge name and hull number. Verify location of weld marks for re-establishing layout after hull and freeboard preservation.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

Maintain containments and remove shrouds/curtains upon completion of contamination-producing operations.

3.3 Accomplish the requirements of 009-32 of 2.1, including Table One, Line 5, for complete preservation system for surfaces listed in 1.2.1.

3.3.1 Upon completion of bottom preservation,…

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