YC-1628_E-Spec_Updated.pdf

PDF 988 KB Posted Aug 6, 2019

Attached to: Inspection and Maintenance of Barge YC 1628
Solicitation number: N4215819QS096
Issued by: Department of the Navy Naval Sea Systems Command

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DEPARTMENT OF THE NAVY

NNSY (NMD-R)

YC 1628 (YC 1628)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: NNSYN-003-19

INCLUDES ALL CHANGES THROUGH 6/24/2019

INDEX

SHIP: YC 1628 (YC 1628) NNSYN-003-19

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-19 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 05/03/2018 CH-3

009-02 Environmental Compliance Report for Material Usage; accomplish 05/03/2018 CH-3

009-03 Toxic and Hazardous Substance; control 10/01/2017 Original

009-04 Quality Management System; provide 10/01/2017 Original

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

08/31/2018 CH-4

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

10/01/2017 Original

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 08/31/2018 CH-4

009-10 Asbestos-Containing Material (ACM); control 05/03/2018 CH-3

009-18 Mine Warfare Ships Magnetic Material; control 05/03/2018 CH-3

009-19 Provisioning Technical Documentation (PTD); provide 04/03/2018 CH-2

009-20 Government Property; control 10/01/2017 Original

009-21 Logistics and Technical Data; provide 04/03/2018 CH-2

009-23 Interference; remove and install 05/03/2018 CH-3

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

05/03/2018 CH-3

009-29 CANCELLED 03/20/2018 CH-1

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 11/18/2016 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

03/20/2018 CH-1

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

04/03/2018 CH-2

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration;

provide and manage

05/03/2018 CH-3

009-61 Shipboard Use of Fluorocarbons; control 07/18/2014 Original

009-67 Integrated Total Ship Testing; manage 05/03/2018 CH-3

009-69 Heavy Weather/Mooring Plan; provide 05/03/2018 CH-3

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and Housekeeping for Unmanned Vessels; accomplish

04/03/2018 CH-2

009-72 Physical Security at a Private Contractor Facility; accomplish 08/31/2018 CH-4

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

04/03/2018 CH-2

009-74 Occupational, Safety and Health Plan; accomplish 05/03/2018 CH-3

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 08/31/2018 CH-4

009-82 Installation of Equal Component Vice Specified Component; report 04/03/2018 CH-2

009-84 Threaded Fastener Requirements; accomplish 10/01/2017 Original

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution Prevention Act (PPA) Information; provide

03/20/2018 CH-1

009-94 CANCELLED 04/03/2018 CH-2

ITEM_NO. TITLE CHANGE DATE CHANGE

009-97 Cancelled 05/03/2018 CH-3

009-99 Ship Departure Report; provide 07/18/2014 Original

009-100 Ship's Stability; maintain 03/20/2018 CH-1

009-101 Ship Transit and Berthing; accomplish 04/03/2018 CH-2

009-102 CANCELLED 04/03/2018 CH-2

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-108 CANCELLED 03/20/2018 CH-1

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration; provide and manage

05/03/2018 CH-3

009-117 Combat Systems, Light-Off Suport; provide 08/31/2018 CH-4

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 03/20/2018 CH-1

009-122 Temporary Padeye; install and remove 10/01/2017 Original

CHANGE DATETITLEITEM NO.

CATEGORY II. FY-19 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER

CHANGE

009-05 Temporary Access; accomplish 04/03/2018 CH-2

009-12 Weld, Fabricate, and Inspect; accomplish 05/03/2018 CH-3

009-25 Structural Boundary Test; accomplish 03/20/2018 CH-1

009-32 Cleaning and Painting Requirements; accomplish 04/03/2018 CH-2

009-89 Contractor Furnished Anode Purchase and Inspection; accomplish

03/20/2018 CH-1

009-103 Weight and Moment Change Data; provide 05/03/2018 CH-3

ITEM NO. TITLE

Hazardous Waste Produced on Naval Vessels; control077-01-001

Underwater Hull and Freeboard; inspect and repair110-11-001

Void; inspect and repair123-21-001

Main Deck; inspect and repair131-11-001

Main Deck Vehicle Lashing Socket; remove131-80-001

Watertight Hatch; inspect and repair167-11-001

Bumper; inspect and repair611-11-001

ShipAlt YC-0112D, Handrail Assembly Removal; accomplish612-80-001

Void; preserve631-11-001

Exterior Nonskid and Deck Preservation; accomplish631-21-001

Underwater Hull and Freeboard; preserve631-31-001

Hull Zinc Anode; replace633-11-001

Barge Towing Service; provide992-11-001

Cleaning and Pumping; accomplish992-31-001

Government Office Space Without Computer; provide992-35-001

Drydock, Fleet and Undock; accomplish997-11-001

HAZMAT

SHIP: YC 1628 (YC 1628) ITEM NO: 077-01-001

COAR: 28 PCN: NNSY-L001

CMP: NONE

PLANNER: BASS, JESSE

SSP: NNSYN-003-19 1 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 Repair or Maintenance of Naval Vessels; Handling of Hazardous Waste, 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by

SHIP: YC 1628 (YC 1628)

SSP: NNSYN-003-19 2 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include N/A N/A N/A spent sulfamic, citric, SSP: NNSYN-003-19 3 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) N/A N/A N/A

Sodium Hydroxide N/A N/A N/A

Cleaning Solvents N/A N/A 50 Gals

Sodium Phosphates (Tri, Bi, N/A N/A N/A or Mono)

Fluorocarbons N/A N/A N/A

Morpholine N/A N/A N/A

Sodium Chromates N/A N/A N/A

Hydrazine N/A N/A N/A

Methyl Ethyl Ketone N/A N/A N/A

Spent Abrasive Blast Material N/A N/A 115 Tons

(contaminated with a known hazardous waste)

Trichloroethane N/A N/A N/A

Miscellaneous Chemicals N/A N/A 100 Lbs

(Ignitable)

Miscellaneous Chemicals N/A N/A N/A

(Corrosive)

Miscellaneous Chemicals N/A N/A N/A

(TCLP Toxic)

Miscellaneous Chemicals N/A N/A N/A

(Reactive)

Oil (Synthetic) N/A N/A N/A

Paints (Enamel, Latex, N/A N/A 1200 lbs

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, N/A N/A 200 lbs cadmium, or chrome)

Paint Strippers (phenols, N/A N/A N/A lead, chromium)

Sludge (Contaminated with N/A N/A N/A

SSP: NNSYN-003-19 4 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

a known hazardous waste)

Wool Felt (contaminated N/A N/A N/A with chromium and PCB's)

Ventilation Debris/Residue

(Heavy Metals, e.g., cadmium chromium) N/A N/A N/A

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

3.7 Submit one legible copy, in hard copy or approve transferrable media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following

SSP: NNSYN-003-19 5 of 5 ITEM NO: 077-01-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: YC 1628 (YC 1628) ITEM NO: 110-11-001

COAR: 28 PCN: NNSY-L002

CMP: NONE

PLANNER: GARRETT, VINCENT

SSP: NNSYN-003-19 1 of 3 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Underwater Hull and Freeboard; inspect and repair

1.2 Location of Work:

1.2.1 Underwater Hull, From Upper Boot-topping to Bottom of the Keel (Port and Starboard Sides), From Headlog to Sternlog, Including Attachments and Appendages

1.2.2 Freeboard Hull, From Upper Boot-topping to Main Deck, Including Attachments and Appendages

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 100-7010379, Bottom Plating and Sections

2.3 100-7010381 Rev 1, Side Plating and Details

2.4 100-7010386, Headlog and Sternlog Plating and Details

2.5 100-7010383, Transv Bhd and Framing Sections and Details

2.6 100-7010378, Scantling and Sections

2.7 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection within the first 24 hours after drydocking of barge, of the freeboard from the main deck plating down to the upper boot-topping and upon completion of the hydro pressure water wash cleaning of the underwater hull, prior to painting, from the bottom of the keel to the upper boottop limit, including shell plating, appendages, skegs and structural members for structural integrity, deterioration, pitting, cracks and areas of damage or distortion, using

2.2 through 2.6 for guidance. See NOTE 4.1.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR. Report shall include sketches listing the type, amount and location of defects with respect to frames, strakes, port or starboard, and existing welded butts and seams.

(I) "NONDESTRUCTIVE TESTING - ULTRASONIC TEST"

3.2 Accomplish ultrasonic tests on the freeboard and underwater hull

SSP: NNSYN-003-19 2 of 3 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

plating, within 72 hours of drydocking, in 500 locations based on visual inspection, as designated by the SUPERVISOR, in accordance with 2.7.

Utilize 2.2 through 2.6 for guidance and to determine original material thickness. Survey shall be taken concentrating on areas of notable damage and excessive corrosion, to determine the total size and location of each defect.

Report: ULTRASONIC TEST RESULTS SKETCH AVAIL COMPLETE (Key Event) + 0 days

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR. Report shall include sketches which specify locations with respect to frames, strakes, port or starboard, and existing welded butts and seams to the SUPERVISOR.

3.2.1.1 Sketch must show location of each reading, original

material thickness, existing material thickness, and percentage of material thickness reduction to the SUPERVISOR.

3.2.1.2 Notate if reading is taken over existing doubler plate.

3.3 Accomplish the following repairs as determined by the visual inspection in 3.1 and ultrasonic testing results of 3.2 in locations as designated by the SUPERVISOR, using 2.2 through 2.6 for guidance and material identification/requirements.

3.3.1 Vee-out and weld a total of 75 linear feet of splits, cracks, deteriorated and damaged welds at 10 separate locations.

3.3.2 Weld buildup a total of 150 square inches of plating defects.

3.3.2.1 Surfaces must be ground to smooth metal prior to

welding.

3.3.2.2 Fill local pits and grooves with weld metal prior to the application of principal buildup layers.

3.3.2.3 Buildup shall be limited to areas reduced by 25 percent, but not greater than 45 percent of original thickness.

3.3.3 Remove existing and install new a total of 400 square feet of deteriorated hull plating.

3.3.3.1 Ensure the smallest insert plate shall be a minimum of one square foot in area.

3.3.4 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7.

3.3.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each newly repaired weld seam and insert. Allowable leakage: None.

3.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Rubber fendering, mounting tabs and hardware will be inspected, SSP: NNSYN-003-19 3 of 3 ITEM NO: 110-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

removed, repaired and installed on Work Item 611-11-001. Steel split pipe fendering will be repaired on Work Item 611-11-001. Work on this Work Item shall be worked in conjunction with Work Items 123-21-001, 611- 11-001, 631-31-001, and 633-11-001.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

DRYDOCK REQUIRED

GAS FREE CERTIFICATION REQUIRED

SAFE FOR HOT WORK CERTIFICATE

SHIP: YC 1628 (YC 1628) ITEM NO: 123-21-001

COAR: 28 PCN: NNSY-L003

CMP: NONE

PLANNER: GARRETT, VINCENT

SSP: NNSYN-003-19 1 of 3 ITEM NO: 123-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Void; inspect and repair

1.2 Location of Work:

1.2.1 Void No. One (Headlog to Watertight Bulkhead Frame 2)

1.2.2 Void No. 2 (Watertight Bulkhead Frame 2 to Watertight Bulkhead Frame 4)

1.2.3 Void No. 3 (Watertight Bulkhead Frame 4 to Watertight Bulkhead Frame 6)

1.2.4 Void No. 4 (Watertight Bulkhead Frame 6 to Watertight Bulkhead Frame 8)

1.2.5 Void No. 5 (Watertight Bulkhead Frame 8 to Watertight Bulkhead Frame 10)

1.2.6 Void No. 6 (Watertight Bulkhead Frame 10 to Frame Sternlog)

1.3 Identification:

1.3.1 Quantity (11 Each), Raised Bolted Manhole Assembly, 15 Inch x 23 Inch Clear Opening

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 100-7010380, Deck Plating

2.3 100-7010381 Rev 1, Side Plating and Details

2.4 100-7010386, Headlog and Sternlog Plating and Details

2.5 100-7010379, Bottom Plating and Sections

2.6 100-7010383, Transverse Bulkhead and Framing Sections and Details

2.7 100-7010378, Scantling and Sections

2.8 611-7010384, Deck Arrangement and Details

2.9 622-7010388, Ladder Details and Grating Installation

2.10 805-1626698 Rev E, Raised W.T. and O.T. Bolted Plate Manhole 15" X 23" and 15" X 18"

2.11 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION"

SSP: NNSYN-003-19 2 of 3 ITEM NO: 123-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.1 Accomplish a visual inspection of each void listed in 1.2 for existing preservation coating, structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, including vents, each manhole assembly listed in 1.3.1 (manhole ring, fasteners and cover), overflows, piping, structural members, ladder and grating using 2.2 through 2.10 for guidance.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

(V)(G) "PRELIMINARY COMPLETION AIR TEST"

3.2 Accomplish the requirements of 009-25 of 2.1 for preliminary completion air test of each void listed in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of air test. Hold test pressure for 10 minutes. Allowable Criteria: No drop in pressure.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

(I) "NONDESTRUCTIVE TESTING - ULTRASONIC TEST"

3.3 Accomplish ultrasonic tests on the void framing and plating, in up to a total of 150 locations based on visual inspection, as designated by the SUPERVISOR, in accordance with 2.11. Utilize 2.2 through 2.10 for guidance and to determine original material thickness. Survey shall be taken concentrating on areas of notable damage and excessive deterioration.

3.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.3 to the SUPERVISOR. Report shall include sketches which specify locations with respect to frames, strakes, port or starboard, and existing welded butts and seams to the SUPERVISOR.

3.3.1.1 Sketch must show location of each reading, original

material thickness, existing material thickness, and percentage of material thickness reduction.

3.3.1.2 Notate if reading is taken over existing doubler plate.

3.4 Accomplish the requirements of 009-05 of 2.1.

3.5 Remove grating from void listed in 1.2.1 using 2.9 for guidance.

Mark, tag and save for reinstallation.

3.6 Accomplish repairs to each void listed in 1.2 as follows, using 2.2 through 2.10 for guidance and as designated by the SUPERVISOR:

3.6.1 Weld buildup a total of 40 square inches of plating defects.

3.6.1.1 Surfaces shall be ground to smooth metal prior to

welding.

SSP: NNSYN-003-19 3 of 3 ITEM NO: 123-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.6.1.2 Fill local pits and grooves with weld metal prior to the application of principal buildup layers.

3.6.1.3 Buildup shall be limited to areas reduced by 25 percent, but not greater than 45 percent of original thickness.

3.6.2 Remove existing and install new 4 square feet of plating in way of damaged or deteriorated plating and 8 linear feet of angle.

3.6.3 Vee-out and weld 5 linear feet of deteriorated and damaged welds as designated by the SUPERVISOR.

3.6.4 New plating and angle shall be in accordance with the material requirements of 2.2 through 2.8.

3.6.5 Provide new up to a total of 60 manhole cover bolts, nuts and washers found to be damaged using 2.8 and 2.10 for guidance. Chase existing threads on bolts found to be reusable. Template sizes and type from existing fasteners.

3.7 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7.

3.8 Install grating removed in 3.5, using 2.9 for guidance. For installation, utilize new hardware, Piece Number 10 of 2.9.

3.9 Accomplish the requirements of 009-25 of 2.1 for completion air test of each void listed in 1.2. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure:

None.

3.10 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Work in conjunction with Work Items 110-11-001, 110-21-001, 131-11- 001, 131-80-001, 167-11-001, 631-11-001, 631-21-001 and 631-31-001.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SAFE FOR HOT WORK CERTIFICATE

SHIP: YC 1628 (YC 1628) ITEM NO: 131-11-001

COAR: 28 PCN: NNSY-L004

CMP: NONE

PLANNER: GARRETT, VINCENT

SSP: NNSYN-003-19 1 of 3 ITEM NO: 131-11-001

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1. SCOPE:

1.1 Title: Main Deck; inspect and repair

1.2 Location of Work:

1.2.1 Main Deck, Frame 0-12, Port and Starboard

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 100-7010380, Deck Plating

2.3 611-7010384, Deck Arrangement and Details

2.4 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing

2.5 S9AA-AB-GOS-010, General Specifications for Overhaul of Surface Ships (GSO)

2.6 MIL-STD-2035, Nondestructive Testing Acceptance Criteria

2.7 S2803-980208 Rev F, Label Plates

2.8 S2803-980209 Rev L, Label Plates

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection of main deck plating at location listed in 1.2.1 for existing preservation coating, structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, including cleats, bitts and hull fittings using 2.2 and 2.3 for guidance.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

(I)(G) "ULTRASONIC INSPECTION (UT)"

3.2 Accomplish ultrasonic tests on the main deck plating, in 250 locations based on visual inspection and grid pattern to determine original base material thicknesses, as designated by the SUPERVISOR, in accordance with 2.4. Utilize 2.2 and 2.3 for guidance and to determine original material thickness. Survey shall be taken concentrating on areas of notable damage and excessive deterioration. Grid pattern

SSP: NNSYN-003-19 2 of 3 ITEM NO: 131-11-001

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locations to determine material thicknesses of main deck plating are as designated by the SUPERVISOR.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR. Report shall include sketches which specifies locations with respect to frames, strakes, port or starboard, and existing welded butts and seams to the SUPERVISOR.

3.2.1.1 Sketch must show location of each reading, original

material thickness, existing material thickness, and percentage of material thickness reduction to the SUPERVISOR.

3.2.1.2 Notate if reading is taken over existing doubler plate.

3.3 Accomplish repairs to main deck plating at the location listed in

1.2.1 as follows, using 2.2 and 2.3 for guidance and material identification based on inspections in 3.1 and 3.2 and as designated by the SUPERVISOR:

3.3.1 Weld buildup a total of 50 square inches of plating defects.

3.3.1.1 Surfaces shall be ground to smooth metal prior to

welding.

3.3.1.2 Fill local pits and grooves with weld metal prior to the application of principal buildup layers.

3.3.1.3 Buildup shall be limited to areas reduced by 25 percent, but not greater than 45 percent of original thickness.

3.3.2 Remove existing and install new 100 square feet of plating in way of damaged or deteriorated. Template from existing conditions.

3.3.2.1 Ensure the smallest insert plate shall be a minimum of one square foot in area.

3.3.3 Vee-out and weld 25 linear feet of deteriorated and damaged welds.

3.3.4 Remove 2 (Each) existing unused poles with attachment brackets as directed by the SUPERVISOR. For bidding purposes a total of 10 linear feet of attachment brackets are welded to the main deck plating.

3.3.4.1 Chip and grind each surface flush in way of removals.

(I)(G) "NDT TOWING PADEYE CERTIFICATION (VT AND MT)"

3.4 Accomplish a visual inspection (VT) and a magnetic particle inspection (MT) nondestructive testing (NDT) of the port and starboard towing padeyes in accordance with 2.4 and using Paragraph 582c and 582j of 2.5 as guidance. Acceptance criteria is listed in 2.6. Each padeye shall be verified to be installed in accordance with the requirements of 2.3.

3.4.1 Upon satisfactory accomplishment of NDT listed in 3.4, install a CRES label plate in accordance with the requirements of 2.7 and 2.8, adjacent to each towing padeye. Each label plate shall state the date of certification in accordance with the requirements listed in 3.4 with a Working Load of 42,000 pounds and a Test Load of 63,000

SSP: NNSYN-003-19 3 of 3 ITEM NO: 131-11-001

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pounds. Note: Based on a maximum shackle size of 1-3/8 inch).

3.4.1.1 Label plates shall be tack welded to adjacent deck

plating using 2.8 as guidance.

3.4.2 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.4 and 3.4.1 to the SUPERVISOR.

3.5 Accomplish the requirements of 009-12 of 2.1, including Table 3, Columns A and D, Lines One through 7.

3.6 Accomplish the requirements of 009-25 of 2.1 for a running air test of new and repair weld seams. Allowable leakage: None.

3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Work in conjunction with Work Items 110-11-001, 123-21-001, 131-80- 0201, 167-11-001, 612-80-001, 631-11-001, 631-21-001 and 631-31-001.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SAFE FOR PERSONNEL TO ENTER

SHIP: YC 1628 (YC 1628) ITEM NO: 131-80-001

COAR: 28 PCN: NNSY-L006

CMP: NONE

PLANNER: GARRETT, VINCENT

SSP: NNSYN-003-19 1 of 2 ITEM NO: 131-80-001

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1. SCOPE:

1.1 Title: Main Deck Vehicle Lashing Socket; remove

1.2 Location of Work:

1.2.1 Main Deck, Headlog to Sternlog

1.3 Identification:

1.3.1 Quantity (56 EA), Vehicle Lashing Socket Assembly, 3/4 Inch Flush Type Deck Socket of 2.4 and 0.250 inch X 4 inch OSS Flat-bar, Detail 7 of 2.3

2. REFERENCES:

2.1 Standard Items

2.2 100-7010380, Deck Plating

2.3 611-7010384, Deck Arrangements and Details

2.4 804-1213717 Rev G, Vehicle Lashing Sockets

2.5 LAR YC/1628/FY2019/001, YC 1628 Vehicle Lashing Sockets, Removal

2.6 MIL-STD-1689A, Fabrication, Welding, and Inspection of Ships Structure

2.7 MIL-STD-22D, Welded Joint Design

3. REQUIREMENTS:

3.1 Accomplish the requirements of 2.5 to remove each vehicle lashing deck socket with backing structure listed in 1.3.1, using 2.2 through 2.4 for guidance. Cut line to remove each vehicle lashing deck socket shall be made through the vehicle lashing deck socket weldment to the deck.

Flat-bar backing structure shall be removed between stiffeners as shown on Detail 7 of 2.3.

3.2 Accomplish the requirements of 2.5 and 2.6 to install a new insert

15.3 pound A-36 (OSS) insert plate in way of each removal accomplished in

3.1 using a B2(S)V.2 single beveled butt joint in accordance with 2.7.

Utilize 2.2 and 2.3 for guidance.

3.3 Chip and grind each surface flush in way of repairs.

3.4 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7.

3.5 Accomplish the requirements of 009-25 of 2.1 for an air hose test of each newly installed insert plate. Allowable leakage: None.

SSP: NNSYN-003-19 2 of 2 ITEM NO: 131-80-001

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3.6 Accomplish the requirements of 009-103 of 2.1.

3.7 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Work in conjunction with Work Items 123-21-001, 131-11-001, 631-11- 001 and 631-21-001.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

CRITICAL COATING

SAFE FOR HOT WORK CERTIFICATE

SHIP: YC 1628 (YC 1628) ITEM NO: 167-11-001

COAR: 28 PCN: NNSY-L005

CMP: NONE

PLANNER: GARRETT, VINCENT

SSP: NNSYN-003-19 1 of 4 ITEM NO: 167-11-001

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1. SCOPE:

1.1 Title: Watertight Hatch; inspect and repair

1.2 Location of Work:

1.2.1 Main Deck, Between Frames One and 2, Port Side

1.3 Identification:

1.3.1 Quantity (One EA), Hatch WTRTT Raised, 36 Inch by 42 Inch, Individually Dogged, 6 Dog

1.3.2 Quantity (One EA), Removable Stanchion Assembly for Watertight Hatch Guard Chain, Consisting of Vertical Stanchions and Stanchion Bases 4 (Each), and Including Shackles, Chain and Hardware Detailed on 2.4

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 S9086-UF-STM-010/CH-600, Structural Closures

2.3 805-1624077, Hatch, WT, Individually Dogged, 36 X 42 Inch, Without Scuttle, 5 and 15 PSI Arrangement

2.4 612-7010382 Rev 1, Handrails Details

2.5 611-7010384, Deck Arrangements and Details

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION "

3.1 Accomplish a visual inspection of hatch listed in 1.3.1 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion in location listed in 1.2.1. Include an operational assessment of each support brace, hinge, dog bolt assembly, handle, dog wedge, knife edge and coaming in accordance with Paragraph 600-5.2 of 2.2 and using 2.3 through 2.5 for guidance.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Remove existing hatch cover listed in 1.3.1.

3.2.1 Remove 4 (each) existing guard chain stanchion bases that are installed on the watertight hatch coaming in lieu of on deck as

SSP: NNSYN-003-19 2 of 4 ITEM NO: 167-11-001

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detailed in 2.4.

3.2.1.1 Chip and grind each surface flush in way of repairs.

3.2.2 Install each temporary wooden closure over opening caused by removal.

(V)(G) "VISUAL INSPECTION"

3.3 Disassemble, clean, and inspect for wear or damage each dogging bolt assembly, brace and hinge assembly, including hardware, knife edge and gasket retaining area in accordance with Paragraph 600-5.2 of 2.2 and using 2.3 through 2.5 for guidance. Remove existing gasket from hatch cover assembly and inspect surfaces in way of gasket removal.

3.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.3 including parts requiring replacement or repairs required not listed in this Work Item to the SUPERVISOR.

3.3.2 Mark, tag and retain disassembled parts for reassembly.

3.4 Vee-out and weld repair one linear foot of broken or cracked welds and weld buildup one linear foot of knife edge found to be defect in report in 3.1.1 or 3.3.1.

3.5 Fabricate and install new removable guard chain stanchion assembly listed in 1.3.2 using 2.4 and 2.5 for guidance and material requirements.

(V)(G) "FIT AND FUNCTIONALITY TEST"

3.5.1 Remove and install guard chain assembly to demonstrate

satisfactory fit and functionality.

3.6 Accomplish the requirements of 009-12 of 2.1, including Table 3, Columns A and D, Lines One through 7.

3.7 Accomplish the requirements of 009-32 of 2.1, Table 4, Line 24 or 25 for the interior surfaces of hatch cover listed in 1.3.1.

3.7.1 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 1, 2, 3 or 4 for exterior surfaces of hatch cover listed in

1.3.1 and the Fabricate new removable guard chain stanchion assembly listed in 1.3.2. Assure that paint used matches the paint used to accomplish Work Item 631-21-001.

3.7.1.1 Stencil the correct void number on hatch cover and add "Danger - Confined Space - Enter by Permit Only" on the exterior side of hatch cover using 2 inch high letters and numbers as designated by the SUPERVISOR. "DANGER" will be stenciled in red and additional info in white to match other vessel markings as directed by the SUPERVISOR.

3.7.2 Mask-off and protect hatch knife edge, each threaded and bearing surface, and each dog wedge prior to surface preparation and preservation operation.

3.7.3 Remove protection after completion of surface preparation and preservation operations.

SSP: NNSYN-003-19 3 of 4 ITEM NO: 167-11-001

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3.8 Upon completion of repairs and prior to installation of watertight hatch cover, remove temporary closure installed in 3.2.2.

3.9 Assemble, lubricate, and install each dog, brace, and hinge assembly on hatch cover and install hatch cover assembly on coaming assembly in accordance with Paragraph 600-5.3 of 2.2, using 2.3 for guidance. See Note 4.1. Utilize new parts for parts found to be defective based on inspections performed in 3.1 and 3.3. For bidding purposes provide and install new the following:

Name Quantity Piece Number Reference Number

Dog Bolt 6 EA 50 2.3

Dog Nut 6 EA 51 2.3

Dog Collar 6 EA 52 2.3

Hinge Pin 2 EA 62 2.3

Hinge Pin Washer 2 EA 63 2.3

Cotter Pin 2 EA 64 2.3

3.9.1 Template from existing shipboard conditions, fabricate and install new one (EA) hatch brace assembly consisting of Pieces 8, 67 through 75, and 79 through 83 of 2.3.

3.9.2 Install new gasket on hatch cover assembly in accordance with Paragraph 600-2.2.3.1.1.3 of 2.2. New gasket shall be ZZ-R-765 Silicone, Class B, 30 Durometer.

3.9.3 Install new guard chain assembly listed in 1.3.2 and preserved in 3.7.1 using 2.4 and 2.5 for guidance and material requirements.

Utilize new fasteners in accordance with the material requirements of 2.4.

3.9.4 Grease shall conform to MIL-G-24139.

(V)(G) "OPERATIONAL TEST"

3.10 Open and close, dog and undog hatch through 2 complete cycles to assure proper operation. Allowable sticking or binding: None.

3.11 Accomplish the requirements of 009-25 of 2.1 for a chalk test of watertight hatch installed in 3.9.

3.12 Accomplish the requirements of 009-25 of 2.1 for a water hose test of watertight hatch installed in 3.9. Allowable leakage: None.

3.13 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4.1 Work in conjunction with Work Items 123-21-001 and 131-11-001.

SSP: NNSYN-003-19 4 of 4 ITEM NO: 167-11-001

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5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SAFE FOR HOT WORK CERTIFICATE

SHIP: YC 1628 (YC 1628) ITEM NO: 611-11-001

COAR: 28 PCN: NNSY-L007

CSWT FILE NO: 611-001 (YC 1517) CMP: NONE

REVISED: 26 Oct 2018 PLANNER: GARRETT, VINCENT

SSP: NNSYN-003-19 1 of 2 ITEM NO: 611-11-001

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1. SCOPE:

1.1 Title: Bumper; inspect and repair

1.2 Location of Work:

1.2.1 Exterior Hull

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 611-7010385, Bumper Arrangement

2.3 100-7010381 Rev 1, Side Plating and Details

2.4 100-7010386, Headlog and Sternlog Plating and Details

2.5 Systems and Specifications, SSPC Painting Manual, Volume 2

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection of each rubber bumper, including rubber bumper retainer brackets, end pipe, retaining hardware and the bottom steel split pipe bumper for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion around the periphery of craft at the location listed in 1.2.1.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Remove each existing rubber bumper (upper and lower) and retain for reuse. Mark, tag, and retain each existing rubber bumper found suitable for reuse.

3.3 Accomplish the requirements of Systems and Specifications SSPC-SP 7 of 2.5 to brush-off blast each rubber bumper that was removed in 3.2 and found to be reusable.

3.4 Remove existing and install new up to 50 linear feet of steel split pipe bumper and cover plate found to be defective in report listed in

3.1.1 using 2.2 through 2.4 for guidance and as directed by the

SUPERVISOR.

SSP: NNSYN-003-19 2 of 2 ITEM NO: 611-11-001

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3.4.1 New split pipe bumper (Piece 11 of 2.2) and cover plate (Piece 15 of 2.2) shall be in accordance with the material requirements of 2.2.

3.5 Install each existing rubber bumper found to be reusable, up to a total of 40 linear foot of new rubber bumper (Piece 12 and/or 14 of 2.2) for existing found to be defective and accomplish the following additional repairs based on report listed in 3.1.1, using 2.2 through 2.4 for guidance and as directed by the SUPERVISOR:

3.5.1 Remove existing and install new up to a total of 16 linear foot of retaining end pipe (Piece 10 of 2.2).

3.5.2 Remove existing and install new 100 linear feet of rubber bumper retaining brackets and flat bar (Pieces One through 6 of 2.2) in locations as designated by the SUPERVISOR.

3.5.2.1 Template exact size, configuration, and location from existing shipboard conditions.

3.5.3 Utilize new hardware (Pieces 7, 8 and 9 of 2.2) for

installation of each rubber bumper.

3.5.4 Chip and grind surfaces flush in way of repairs.

3.5.4.1 New material shall meet the material requirements of

2.2.

3.5.5 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7.

3.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Work in conjunction with Work Items 110-11-001, 123-21-001, 631-31- 001 and 992-31-001.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: YC 1628 (YC 1628) ITEM NO: 612-80-001

COAR: 28 PCN: NNSY-L008

CSWT FILE NO: 611-002 (DDG 51) CMP: NONE

REVISED: 07 Nov 2017 PLANNER: BASS, JESSE

SSP: NNSYN-003-19 1 of 1 ITEM NO: 612-80-001

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1. SCOPE:

1.1 Title: ShipAlt YC-0112D, Handrail Assembly Removal; accomplish

1.2 Location of Work:

1.2.1 Main Deck, Forward to Aft, Port to Starboard

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items, (FY19)

2.2 SAR YC-0112D, Ship Alteration Record YC-0112D, Remove Handrails and Bases

2.3 70001254, Handrail Arrangement & Details, Also Shown as Drawing No.

239-S8

3. REQUIREMENTS:

3.1…

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