FY16-051_(REV_A)_NR_3_HPAC_OVERHAUL.pdf

SERVICE ORDER REQUEST - MSC SSU GUAM

No. 3 High Pressure Air Compressor (HPAC) Air End Replacement

Vessel: USS EMORY LAND (AS 39)

Port Engineer: Andrew Traugh Phone 671-339-3083

Date: 28 March 2016 SSU Job # FY16-051

VRR# VR15-0032 CASREP#

1.0 ABSTRACT

1.1 Provide the services of an Original Equipment Manufacturer (OEM) authorized/certified tech overhaul the air end assembly on No. 3 HPAC and repair ancillary components for ABS survey credit. OEM for this equipment is:

Dresser Rand

1675 Brandywine Ave.

Chula Vista, CA 91911

Fax: (619) 656-4819

2.0 REFERENCES/ENCLOSURES

2.1 References: NONE

2.2 Enclosures:

2.2.1 Anticipated Parts for HPAC Overhaul

3.0 EQUIPMENT DESCRIPTION/QUANTITY/LOCATION

3.1 Description & Quantity:

Nr 3 HPAC

Serial Nr L97855

Qty: One (1) HPAC

Mfr: Dresser Rand

Model: L Model 20NL30

5 Stage, 3000 PSIG Service

MAX CU FT/HR: 20

BHP: 44

Bore/Stroke: 8 / 6.5, 3.75 / 2, 1.12 / 3.38

3.2 Location: Fire Room (7-123-0-E)

4.0 GOVERNMENT FURNISHED EQUIPMENT/MATERIAL/SERVICES:

4.1 ABS Surveyor attendance.

4.2 Ships force will provide crane and rigging service to move tools and material in and out of the fire room.

4.3 Industrial support to pop test and set relief valves and pressure switches to include

Nitrogen and a test stand.

5.0 NOTES:

5.1 Max pressure required to test relief valves is 5,000 PSI

5.2 Max pressure required to set pressure switches is 3,000 PSI

6.0 QUALITY ASSURANCE REQUIREMENTS:

6.1 All work shall be performed to the satisfaction of the MSC Port Engineer, Chief

Engineer, attending ABS surveyor, and the manufacturer’s technical field service representative.

7.0 STATEMENT OF WORK REQUIRED:

7.1 Provide the services of a certified field technical service representative (Tech

Rep) to overhaul the air end assembly and ancillary components on High Pressure

Air Compressor (HPAC) No. 3 in accordance with OEM recommendations and for ABS Special Machinery Survey credit.

7.1.1 Ships force will provide industrial assistance as required.

7.1.2 Overhaul shall include, but is not limited to, the following repairs:

A Gauges: Calibrate all gauges. Provide the MSCREP with an electronic gauge calibration report. A total of seven (7) gauges shall be dealt with.

B Temperature Monitor Meter: Provide and install one (1) new temperature monitor meter.

C Solenoid Shutoff Valve: Provide and install one new solenoid valve with Monel trim for sea water service.

D 1 st Stage Drain Solenoid: Provide and install one new solenoid valve with Monel trim for sea water service

E Temp monitoring and drain harnesses: Renew temperature monitoring and drain harnesses using OEM parts.

F 4th and 5th stage discharge air piping clamps: Renew 4th and 5th stage discharge air piping clamps using OEM parts.

G S/W Flow Indicator: Provide and install new indicator flapper.

H IMD Hose clamps & fasteners: Provide and install new hose clamps and fasteners.

I 1 st Stage valve covers: Replace head on all 1 st stage valve covers.

7.2 Tech reps shall check in with the Chief Engineer upon arrival to the ship and check out with the Chief Engineer prior to departure.

7.3 Contractor shall provide all parts, materials, and tools required to accomplish these repairs.

7.3.1 The Government shall arrange for shipping of repair parts, tools, and materials to and from the Contractors facility.

7.3.2 Overhaul shall cover all “normal’ ware parts listed in Enclosure 2.2.1.

7.4 Provide a written report of the results of the inspections and servicing performed, along with any additional recommended repairs to the Chief Engineer and Port

Engineer.

7.4.1 The cost of any additional parts or repairs, if required, will be covered via a change order to this contract.

7.5 Upon completion of the overhaul set and prove all pressure switches, alarms and safety devices when installed. Prove HPAC operation for a continuous 48 hour period in the presence of the MSCREP and ABS Surveyor.

7.6 Provide a field service representative’s final report to the Chief Engineer and Port

Engineer. Report shall be submitted electronically to the Chief engineer and Port

Engineer within five (5) working days.

8.0 ADDITIONAL REQUIREMENTS:

8.1 EPIC FORM SUBMISSION:

The Contractor shall fill out an MSC/EPIC FORCE PROTECTION REQUEST

SUBMISSION form with employee names, nationality and identification numbers for all employees or subcontractors intended to work on board. The form must be filled out and submitted to both of these addresses

(MSC.NORFOLK.EPIC@NAVY.MIL and MSC.SSUSD.EPIC@NAVY.MIL), copy the COR and Contracting Officer on the submission, no later than 2 days after award of the contract. Within 4 days of submittal, Contractor personnel will be screened against US and INTERPOL databases. Contractor will be notified if any employees are NOT granted access to the ship. During the screening process, any work in the subject areas will require ship's force escorts.

8.2 PERIOD OF PERFORMANCE (POP):

mailto:MSC.SSUSD.EPIC@NAVY.MIL

8.2.1 04-30 May 2016

8.3 PLACE OF PERFORMANCE (Location):

8.3.1 Sierra Pier, Naval Base Guam

8.4 OEM SOURCE:

8.4.1 Brandon Paston

Field Service Tech. IV

Brandon.Paston@siemensgovt.com

Joshua Guedesse

Service Center Manager

Tel.: 1 (619) 482-3417

Mobile: 1 (619) 548-9350

Joshua.Guedesse@siemensgovt.com

Chris Toft

Project Development Manager

Phone: (619) 482-3418

Cell: (619) 213-7726

San Diego Service Center Phone: (619) 656-4740

Christopher.Toft@siemensgovt.com

ENCLOSURE 2.2.1 – Anticipated HPAC Overhaul Parts

20NL30PlannedPartsperHPAC

QTY ILL ITEM NUMBER

ITEM NAME/

NOTES

2* 001 210024EL1 GASKET/65

5 002 220042GE20 GASKET/97

4 003 220042GE21 GASKET/107

6* 004 210024EP1 GASKET/124

2* 005 250026C1 GASKET/137

3 006 220042GE9A GASKET/161

1 007 220042GE12 GASKET/207

5 008 30A11C0018X03 GASKET/240

2 009 20A11EM010 ORING/230-23

2 010 20A11EM212 ORING/230-26

1* 011 250099AC30

GASKET

COOLER/333-4

1* 012 250099AC31

GASKET

COOLER/333-5

1* 013 G4028H

GASKET/538 OIL

PMP

49A11C0126X0206X

N

GASKET/539

2* 015 210024EM1 GASKET/540

1* 016 210024EV1 GASKET/542

1* 017 210024ES1 GASKET/543

1* 018 210024ET1 GASKET/544

1* 019 210024EU1 GASKET/545

2* 020 210024ER1

GASKET SIDE

COVER/546

2* 021 210024EN1 GASKET/548

14 022 21003118

GASKET CIR

RING/549

1 023 RR1862S ORING/368

3 024 20A11EM218 ORING/369

1 025 RR1362S ORING/370

3 026 20A11CM256 ORING/371

1 027 RR1542S ORING/372

1 028 RR11282S ORING/373

1 029 RR11402S ORING/374

2 030 RR1412S ORING/556

3 031 RR1125S ORING/557

3 032 RR1462S ORING/558

4 033 RR1762S ORING/559

2 034 R49388-906G ORING/560

7 035 R49388-904G ORING/561

1 036 20A11EM210 ORING/562

1 037 R49388-908G ORING/563

2 038 R49388-910G ORING/564

3 039 R49388-912G ORING/565

4 040 RR12109S ORING/567

2 041 RR1482S ORING/764

2 043 20A11CM022 ORING/27-4

20NL30PlannedPartsperHPAC

QTY ILL ITEM NUMBER

ITEM NAME/

NOTES

1 044 G1155C

GASKET/27-10

OIL PMP

4 045 220042GE15A GASKET/550

49A11C0424X0506X

N

GASKET/551

1* 047 210024EZ1

GASKET AIR

FILTER/641

3 048 G704500275G

GASKET CIRC

RING/642

5 049 220042GE24 GASKET/708

1 052 295059A2

GASKET

CASING/340-5

10 053 RR1663S ORING/119

4 054 20A11EM018 ORING/179

2 055 20A11EM237 ORING/182

7 056 RR1502S ORING/192

8 057 20A11EM234 ORING/208

8 058 R49388-916G ORING/74 & 209

2 059 20A11CM237 ORING/211

10 060 20A11EM016 ORING/243

8 063 20A11CM008 ORING/224-16

30 064 20A11EM011 ORING/224-18

3 065 RR1131V ORING/275

3 066 20A11EM225 ORING/276

1 067 W136823 ORING/232-2

1 068 W136824 GASKET/232-4

49A11C0028X0108X

N

GASKET/COOLE

R-SEP

1 070 320019AG2

GASKET FLTR

COVER

1 071 220085Z2

ORING/STG 4

PISTON

1 072 220085Z1

ORING/STG 5

PISTON

3 073 302020AP8

GASKET/77-5 &

78-5

1 11380409 SEAL/WTR PMP

1 12352043

GASKET

SET/OIL PMP

1 12416913

SEAL ROD/OIL

PMP

1 001 990067F1 OIL FILTER

1 014 RP4803C

RING 8.00

PISTON

1 015 RP1108008C RING 8.00 RIDER

2 016 220062BR1 RING SEAL

1 017 RP1106408C RING 6.50 RIDER

4 018 220062BL1 RING SEAL

20NL30PlannedPartsperHPAC

QTY ILL ITEM NUMBER

ITEM NAME/

NOTES

1 019 RP1103606C RING 3.75 RIDER

1* 020 2202621 SLEEVE

1 021 220222M1 FOLLOWER 4TH

1* 022 220222T1 WASHER

1 023 2201621 SEAL SLEEVE

1 024 220122BF1 FOLLOWER

1 027 210533C1 SHIM

6 028 302020AJ3

RING 1.25

PACKING

4 031 302020AM3 PACKING RINGS

4* 034 ML12428850G1

VALVE 8

HITEMP

6* 036 2504261 ANODE

1 037 230017AD1

SPRING-CHECK

VAL

1 038 BX109C BALL METAL

1* 042 1W127837

REPAIR KIT CK

VLV

1 12416913

SEAL ROD/OIL

PMP

1 044 FA172

FILTER

BREATHER

1 045 228303BL2 ELEMENT

1* 047 KIT50071

PARTS

PLANNED

3 048 12452942

RING OIL

SCRAPER

1* 051 220222N1 GUIDE BUSH

1 220122BK1 GUIDE

1 228303R2 SPRING/OIL PMP

4 053 RRB1122B BACK UP RING

1 054 11380409 SEAL

1 295059A2

GASKET

CASING

2 32A19X204

BEARING

BALL/PMP MTR

1* 058 290143D1

SEAT CHECK

VALVE

1* 063 228303AW20

KIT BACK PRESS

VLV

10* 12507182 KIT 35 HITEMP

1* 11235256

KIT VALVE

REPAIR

2* 1W117357

KIT L.P.

SOL.VLV

3* 1W117358

KIT H.P. SOL

VALVE

3* 1W117355

KIT FAIL SAFE

DR V

20NL30PlannedPartsperHPAC

QTY ILL ITEM NUMBER

ITEM NAME/

NOTES

1 W153168

ELEMENT

FILTER

1 12527750

RESTRICTOR

FLOW

2* 12507190 KIT 23 HITEMP

1 N44006FB

LOCKNUT

FLEXLOC

1 N44016FB

LOCKNUT

FLEXLOC

1 N44014FB

LOCKNUT

FLEXLOC

1 N44018FB

LOCKNUT

FLEXLOC

3* 12310876 SLINGER OIL

SD5310 Elect Parts per HPAC

Line Product QTY UOM Description

1 228303AE2 2 EA DETECTOR TEMP

2 W140088 1 EA SLEEVE

3 W118450 1 EA PLUG

4 228303AF2 14 EA CONNECTOR SWIVEL

5 W140088A 14 EA SLEEVE

6 W118452 87 FT FEET OF CABLE

7 MLH53532 3 EA CABLE PROBE

8 MLH53532 1 EA CABLE PROBE

9 MLH53532 1 EA CABLE PROBE

10 11263399 1 EA NAMEPLATE

11 W118312 10 EA LIGHT INDICATOR

12 228303K1 1 EA SWITCH AIR PRESS

13 12268801 1 EA BOARD CONTROLLER

14 W146447 1 EA WINDOW

15 12191375 4 EA MOUNT RESILIENT

16 R49388-90 10 EA ORING

17 12251575 3 EA PROBE

18 F38335T6 1 EA NAMEPLATE

19 F38335T4 1 EA NAMEPLATE

20 F38335T5 1 EA NAMEPLATE

21 W127443 1 EA NAMEPLATE

22 W146447 1 EA WINDOW

23 W118307 1 EA SEAL SWITCH

24 W126525 5 EA RECEPTACLE

25 R74678 2 EA GASKET

26 R73562 1 EA GASKET LID

27 W146260 10 FT FEET OF GASKET

28 R56466-1 1 EA NAMEPLATE STA 1-8

29 R56466-2 1 EA NAMEPLATE STA 9-16

30 R56466-3 1 EA NAMEPLATE DIAL

31 R56466-4 1 EA NAMEPLATE CALIBRATE

32 R56466-5 1 EA NAMEPLATE TRIP TEMP

33 R56466-6 1 EA NAMEPLATE FUNCTION

34 W118312 10 EA LIGHT INDICATOR

35 MLH40678 1 EA CARD P.C.

36 MLH37648 1 EA CARD P.C.

37 MLH37649 1 EA CARD P.C.

38 W118369 20 EA GUIDE P C CARD

39 R49388-90 5 EA ORING

40 R56466-7 1 EA NAMEPLATE LOGO ID