J-1_Specification_Package_Nuclear_Power_Training_Unit_(NPTU).pdf

DEPARTMENT OF THE NAVY

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER:

SHIP CHARACTERISTICS

FEET INCHESLENGTH OVERALL

FEET INCHESMAX. BEAM AT DESIGN WATERLINE

FEET INCHESEXTREME BEAM INCLUDING APPENDAGES

FEET INCHESDRAFT (MAX. NAVIGABLE) (FWD.)

FEET INCHESDRAFT (MAX. NAVIGABLE) (AFT.)

LONG TONLIGHT DISPLACEMENT

LONG TONFULL LOAD DISPLACEMENT

INCHESFEETHEIGHT OF MAST ABOVE DESIGN WATERLINE

INCLUDES ALL CHANGES THROUGH 8/16/2019

INDEX

SHIP: IX-516 (RMC 22275) SERM-016-20

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-20 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 10/01/2018 Original

009-02 Environmental Compliance Report for Material Usage; accomplish 04/30/2018 Original

009-03 Toxic and Hazardous Substance; control 04/09/2019 CH-1

009-04 Quality Management System; provide 04/09/2019 CH-1

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

08/31/2018 Original

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

07/24/2019 CH-2

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 08/31/2018 Original

009-10 Asbestos-Containing Material (ACM); control 04/30/2018 Original

009-18 Mine Warfare Ships Magnetic Material; control 04/30/2018 Original

009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original

009-20 Government Property; control 10/01/2017 Original

009-21 Logistics and Technical Data; provide 10/01/2018 Original

009-23 Interference; remove and install 10/01/2018 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

10/01/2018 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

10/01/2018 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

10/01/2018 Original

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration;

provide and manage

10/01/2018 Original

009-61 Shipboard Use of Fluorocarbons; control 07/18/2014 Original

009-67 Integrated Total Ship Testing; manage 04/30/2018 Original

009-69 Heavy Weather/Mooring Plan; provide 04/30/2018 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and Housekeeping for Unmanned Vessels; accomplish

10/01/2018 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 08/31/2018 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

10/01/2018 Original

009-74 Occupational, Safety and Health Plan; accomplish 10/01/2018 Original

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 08/31/2018 Original

009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original

009-84 Threaded Fastener Requirements; accomplish 10/01/2018 Original

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution Prevention Act (PPA) Information; provide

03/06/2018 Original

009-99 Ship Departure Report; provide 07/18/2014 Original

009-100 Ship's Stability; maintain 03/06/2018 Original

Page 1 of 3 EXECUTING WORK

ITEM_NO. TITLE CHANGE DATE CHANGE

009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration; provide and manage

04/30/2018 Original

009-117 Combat Systems, Light-Off Suport; provide 08/31/2018 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 03/06/2018 Original

009-122 Temporary Padeye; install and remove 10/01/2018 Original

099-01SE General Criteria for Mayport Naval Station (NAVSTA) Availabilities; accomplish 01/04/2019 Original

099-51SE Non-Hazardous Liquid Waste Removal Operations at Naval Station Mayport;

accomplish

02/12/2018 Original

099-53SE Temporary Hazardous Material (HM)/Hazardous Waste (HW)/Satellite Accumulation Point (SAP) Storage Units for Ship's Force Use; provide

01/31/2012 Original

099-55SE Cleaning and Pumping; accomplish (CMAV) 02/12/2018 Original

099-58SE Heavy Weather Plan for Naval Station Availabilities; provide 01/30/2017 Original

099-60SE General Environmental Requirements for Naval Station Mayport Availabilities;

accomplish

05/13/2013 Original

099-61SE Temporary Hazardous Material (HM)/Hazardous Waste (HW)/Satellite Accumulation Point (SAP) Storage Units for Ship's Force Use at Contractor's Facility; provide

01/27/2009 Original

099-74SE General Safety Requirements; accomplish 02/28/2018 Original

Page 2 of 3 EXECUTING WORK

ITEM NO. TITLE

Administrative Purposes; accomplish000-00-001

Accountability of Manhour and Material Reservation; accomplish042-11-001

Hazardous Waste Produced on Naval Vessels; control077-11-001

Re-seal Barge Roof; accomplish150-11-001

Electric-Hydraulic Mooring Winch; repair582-11-001

Diesel-Hydraulic Mooring Winch; repair582-11-002

Collection, Holding and Transfer (CHT) Piping System Chemical Cleaning; accomplish

593-11-001

Page 3 of 3 EXECUTING WORK

SHIP: IX-516 (RMC 22275) ITEM NO: 000-00-001

COAR: 28 PCN: NPTU-L001

LWT FILE NO: 000-001 CMP: NONE

REVISED: 09 Jul 2018 PLANNER: BENNETT, KEITH

SSP: SERM-016-20 1 of 1 ITEM NO: 000-00-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Administrative Purposes; accomplish

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

3. REQUIREMENTS:

3.1 This work item is written as a repository for each report generated from each Standard Item that are not tied to a specific work item.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: IX-516 (RMC 22275) ITEM NO: 042-11-001

COAR: 28 PCN: NPTU-L002

SWT FILE NO: 042-001 CMP: NONE

REVISED: 26 Oct 2018 PLANNER: BENNETT, KEITH

SSP: SERM-016-20 1 of 3 ITEM NO: 042-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Accountability of Manhour and Material Reservation;

accomplish

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

3. REQUIREMENTS:

3.1 Accomplish the following, in addition to each specific requirement of the Job Order, for each Work Item which identifies a reservation of manhours or material dollars.

3.2 Identify each task/discrepancy and initiate an estimate of each manhour and material dollar on Reservation Task Request/Control Form (Attachment A) for each discrepancy or task identified to be accomplished under a reservation item or reservation paragraph, entering the date and estimate of labor and material, and deliver the estimate to the

SUPERVISOR.

3.2.1 Reservation tasking will not be used to accomplish work outside the scope of the specific Work Item identifying a reservation work paragraph.

3.3 Ensure the SUPERVISOR reviews the estimate submitted and if in agreement, will sign the "RMC/NSA Authorization Agreement to Quote" blank, authorizing the work at the manhour and material dollars quoted.

The contractor will then sign the "Contractor Obligation/Agreement to Quote" blank and enter the estimated start date. The RMC/NSA contracts representative will initial the form in the blank provided.

3.3.1 If there is a difference of opinion in the estimate provided by the contractor and RMC/NSA, each manhour and material dollar will be negotiated immediately to resolve the difference. Each negotiated manhour and material dollar will then be entered in the provided "Revised Estimate" blocks with each required signature as indicated in 3.3.

3.4 Ensure the control form has the work completion date, signed and dated by the contractor, and submit to the SUPERVISOR within two (2) days after completion of the tasking authorized.

Report: WEEKLY MANHOUR AND MATERIAL RESERVATION AVAIL START DATE (Key Event) + 7 days

SHIP: IX-516 (RMC 22275)

SSP: SERM-016-20 2 of 3 ITEM NO: 042-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.5 Submit one legible copy, in approved transferrable media, of a weekly report listing all Work Items with manhour and material reservation paragraphs identified to the SUPERVISOR.

3.5.1 The report will contain the following; Work Item number, reservation control form serial number, reservation paragraph number, total of each original manhour and material dollar allocated in each paragraph, each manhour and material dollar negotiated for each authorized tasking, and the remaining balances of manhour and material dollars.

Report: WEEKLY REPORT - FINAL AVAIL START DATE (Key Event) + 5 days

3.6 Submit one legible copy, in approved transferrable media, of a final report no later than five days after completion of the availability to the SUPERVISOR.

3.6.1 The report will contain the same information specified in 3.5.1.

3.7 Ensure each reservation manhour and material dollar requirement listed in the individual Work Items are a part of this contract under the original solicitation and award. Therefore they are subject to each provision, term, condition and clause of this contract job order and the Master Ship Repair Agreement (MSRA)/The Agreement for Boat Repair (ABR).

3.7.1 The manhour reservation will include both prime contractor and each sub contractor effort.

3.8 Verify the balance of hours remaining in each reservation item after negotiation has concluded, and it is evident that no additional work will be tasked, is subject to a recoupment.

3.9 Ensure only each actual production manhour expended will be considered towards the contractor obligation to provide the defined reservation manhour effort. While supervision, quality assurance, and other nonproductive labor should be included in the pricing for reservation items in the original bid, they will not count towards satisfying the contractor obligation to provide each reserved manhour.

The production manhour reservation will not include any allowance for technical representatives or for any other Government directed source unless specifically addressed in the individual Work Item.

3.10 Ensure each material dollar is based on the actual cost to the Contractor of acquiring the material provided. Each material dollar will include freight or duties which would be reflected on the invoice for the material. The Contractor will not be allowed to add material handling charges, overhead (including G and A), or profit into the actual cost of each material expended toward the reservation.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

SSP: SERM-016-20 3 of 3 ITEM NO: 042-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: IX-516 (RMC 22275) ITEM NO: 077-11-001

COAR: 28 PCN: NPTU-L004

SWT FILE NO: 077-001 CMP: NONE

REVISED: 26 Oct 2018 PLANNER: BENNETT, KEITH

RUIZ, FREDY

SSP: SERM-016-20 1 of 5 ITEM NO: 077-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act, (RCRA)

2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act

2.3 Applicable Hazardous Waste, Manifest Form

2.4 10 U.S.C., 7311 Repair or Maintenance of Naval Vessels: Handling of Hazardous Waste

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

Report: DISPOSAL FACILITY AVAIL START DATE (Key Event) + 2 days

3.1.3 Submit one legible copy, in hard copy or approved

transferrable media, of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel must only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor must obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before

SSP: SERM-016-20 2 of 5 ITEM NO: 077-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

completion of the manifest. The manifest prepared must be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) must bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste must only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) must bear a generator identification number issued to the contractor pursuant to applicable law and must also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste must bear a generator identification number issued to the contractor and must also cite in the remarks block a generator identification number issued to the Navy. The contractor must sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor must obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared must be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor must notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor must use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy must notify the contractor within three business days of receipt of notification by the state. The contractor must dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

SSP: SERM-016-20 3 of 5 ITEM NO: 077-11-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ ____________ __________

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Carbohydrazide _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ __________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ __________

(Ignitable)

Miscellaneous Chemicals _____ ____________ __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic) _____ ____________ __________

Paints (Enamel, Latex, _____ ____________ 10 Lbs.

Epoxy, thinners, oil based, rubber paint, nonskid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ 5 Lbs.

cadmium, or chrome)

SSP: SERM-016-20 4 of 5 ITEM NO: 077-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

Sludge (Contaminated with _____ ____________ __800 Gal____ a known hazardous waste)

Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)

Ventilation Debris/Residue

(heavy metals, e.g., cadmium, chromium) _____ ____________ 5 Lbs.

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

Report: DISPOSAL AMOUNT AVAIL START DATE (Key Event) + 2 days

3.7 Submit one legible copy, in hard copy or approved transferrable media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.7.1 The report must include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis must be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor must make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item must relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP: SERM-016-20 5 of 5 ITEM NO: 077-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

SHIP: IX-516 (RMC 22275) ITEM NO: 150-11-001

COAR: 28 PCN: NPTU-L003

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: BUNTING, ANTHONY

BURGOS, LUIS

RANCK, JEFFREY

RUIZ, FREDY

SSP: SERM-016-20 1 of 2 ITEM NO: 150-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Re-seal Barge Roof; accomplish

1.2 Location of Work:

1.2.1 IX-516 Barge, 4th Level, Weather

1.3 Identification:

1.3.1 Quantity (18,720 SF); Sheathing, Roof, Detail One of 2.3

2. REFERENCES:

2.1 Standard Items

2.2 OSHA 1915, Maritime Requirements

2.3 150-6396670 Rev O, Details

2.4 150-6396666, Roof Secondary and Cross Section

2.5 150-6396667 Rev O, Roof Details

2.6 150-6396681, Bolt Schedule for Roof Framing

2.7 MIL-PRF-24667 Rev C, Coating System, MS-880G Flexible Epoxy Nonskid Deck Coating

3. REQUIREMENTS:

3.1 Accomplish a visual inspection of the IX-516 roof area and identify each discrepancies found. Ensure all personnel wears fall protection equipment during the visual inspection of the roof area in accordance with 2.2. Install and certify fall protection equipment on the roof of the IX-516 in order to support work on the IX-516 barge in accordance with 2.2 through 2.7. Contractor shall ensure all anchoring points of the fall protection equipment installed are tested and certified in accordance with 2.2 through 2.7 prior to the start of the work.

3.1.1 Submit one (1) legible copy of, in hard copy or approved transferrable media, of a report listing the requirements of 3.1 to the SUPERVISOR

3.2 Remove existing and install new rubber sealant to the entire roof area. Fill depressions, low spots, irregularities, and shape for proper drainage to the entire roof area listed in 1.3 and located in 1.2, using

2.3 through 2.7.

(V)(G) "ROOF RE-SEAL INSPECTION"

3.2.1 Accomplish an inspection of the new installed rubber sealant on location-listed in.1.2. Verify all depressions, low spots, and irregularities are filled and properly shaped for drainage of the

SSP: SERM-016-20 2 of 2 ITEM NO: 150-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

entire roof area listed in 1.3 and located in 1.2, using 2.3 through

2.7. Ensure there is no water standing.

3.3 Accomplish the requirements of OO9-32 of 2.1 for new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: IX-516 (RMC 22275) ITEM NO: 582-11-001

COAR: 78 PCN: DM01-L245

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: BENNETT, KEITH

SSP: SERM-016-20 1 of 3 ITEM NO: 582-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Electric-Hydraulic Mooring Winch; repair

1.2 Location of Work:

1.2.1 Main Deck, Frame 39

1.3 Identification:

1.3.1 Quantity (One EA), Electric-Hydraulic Mooring Winch, Mfr:

Conmaco Inc., Model 1100, as Shown on 2.2

2. REFERENCES:

2.1 Standard Items

2.2 77599, Mooring Winch Model 1100

2.3 DMT 582-033, SERMC, Mooring Winch Model 1100

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-09 of 2.1 for repair and weight test of the winch listed in 1.3.

3.2 Accomplish the requirements of 009-90 of 2.1 for the services of an authorized Original Equipment Manufacturer (OEM) technical representative to provide on-site assistance during the disassembly, inspection, repair, reassembly, testing, adjustment and provide each special tool, drawing and part for the winch listed in 1.3.

3.3 Remove and dispose of each system fluid in accordance with each federal, state, and local law, code, ordinance, and regulation.

3.4 Disassemble the winch listed in 1.3 and located 1.2, using 2.2 for guidance.

3.4.1 Restore each mating surface exposed by winch removal. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool.

3.4.2 Chase and tap each exposed threaded area.

3.4.3 Clean each exposed part free of foreign matter, leaving no residue or injurious effect.

3.4.4 Inspect each part for wear and each defect, using 2.2 for guidance.

Report: INSPECTION RESULTS AVAIL START DATE (Key Event) + 2 days

3.4.4.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.4.4 to the SUPERVISOR.

SSP: SERM-016-20 2 of 3 ITEM NO: 582-11-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.5 Accomplish the requirements of 009-17 of 2.1 for the electric motor for the equipment listed in 1.3, using 2.2 for guidance.

3.5.1 Accomplish the requirements of 009-32 of 2.1, including Table 5, Line 9, for the equipment housing exterior, including each fan, and interior and exterior of each end bell.

3.5.2 Accomplish the requirements of 009-15 of 2.1 for the rotating assembly.

3.5.3 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, 2, 3, or 4, Column A, B, C, and E, for the motor foundation.

3.5.4 Accomplish the requirements of 009-58 of 2.1 for the electric motor and pump for the winch listed in 1.3, using 2.2 for guidance.

3.6 Assemble, install, align, adjust, and connect the winch listed in 1.3, fitting and installing new each following part using 2.2 for guidance:

TOTAL

QUANTITY

REQUIRED

NAME OF

PART PIECE NO.

REF

NO.

FIGURE

DRAWING

NO. PART NO.

One EA Pump N/A 2.2 N/A B71922-0940C

One EA Holding Valve

N/A 2.2 N/A EZA60 W/1-0069 LB-1

One EA Shuttle Valve

N/A 2.2 N/A KZA60 W/KLZNAN072

One EA Return Filter

N/A 2.2 N/A 5AF28G12PS

One EA Suction Strainer

N/A 2.2 N/A P20-1-1/4-100

One EA Hydraulic Motor

N/A 2.2 N/A 601745

One EA Brake N/A 2.2 N/A C-141480-A4Z

3.6.1 Remove existing and install new each gasket, o-ring, filter, pin, key, stud, bolt, and nut. Material must conform to each specification of 2.2.

(Q)(G) "TORQUE VERIFICATION"

3.6.2 Torque each fastener using 2.2 for guidance.

3.6.3 Lubricate the winch listed in 1.3, using 2.2 for guidance.

(Q)(G) "OPERATIONAL/WEIGHT TEST"

3.7 Accomplish an operational and weight test of the winch listed in 1.3 and located in 1.2, in accordance with 2.3, using 2.2 for guidance.

Allowable binding, sticking, unusual noise and external leakage: None.

3.8 Accomplish the requirements of 009-32 of 2.1 for each new and

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disturbed surface.

4. NOTES:

4.1 Known Source for OEM Tech Rep and Material:

Conmaco Inc.

PH: (757) 485-5010

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: IX-516 (RMC 22275) ITEM NO: 582-11-002

COAR: 78 PCN: DM01-L246

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 Apr 2019 PLANNER: BENNETT, KEITH

SSP: SERM-016-20 1 of 3 ITEM NO: 582-11-002

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1. SCOPE:

1.1 Title: Diesel-Hydraulic Mooring Winch; repair

1.2 Location of Work:

1.2.1 Main Deck, Frame 39

1.3 Identification:

1.3.1 Quantity (One EA), Diesel-Hydraulic Mooring Winch, Mfr: New England Trawler Equipment Company, as Shown on 2.3

2. REFERENCES:

2.1 Standard Items

2.2 77587, Mooring Winch Model X-2311

2.3 J-20193 Rev B, Diesel-Hydraulic Mooring Winch General Arrangement

2.4 DMT 582-032, SERMC, Mooring Winch Model X-2311

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-09 of 2.1 for repair and weight test of the winch listed in 1.3.

3.2 Accomplish the requirements of 009-90 of 2.1 for the services of an authorized Original Equipment Manufacture (OEM) technical representative to provide on-site assistance during the disassembly, inspection, repair, reassembly, testing, adjustment and provide each special tool, drawing and part for the winch listed in 1.3.

3.3 Remove and dispose of each system fluid in accordance with each federal, state, and local law, code, ordinance, and regulation.

3.4 Disassemble the winch listed in 1.3 and located 1.2, using 2.2 and

2.3 for guidance.

3.4.1 Restore each mating surface exposed by winch removal. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool.

3.4.2 Chase and tap each exposed threaded area.

3.4.3 Clean each exposed part free of foreign matter, leaving no residue or injurious effect.

3.4.4 Inspect each part for wear and each defect, using 2.2 and 2.3 for guidance.

Report: INSPECTION RESULTS AVAIL START DATE (Key Event) + 2 days

3.4.4.1 Submit one legible copy, in hard copy or approved

SSP: SERM-016-20 2 of 3 ITEM NO: 582-11-002

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requirements of 3.4.4 to the SUPERVISOR.

3.5 Assemble, install, align, adjust, and connect the winch listed in 1.3, fitting and installing new each following part using 2.2 and 2.3 for guidance:

TOTAL

QUANTITY

REQUIRED NAME OF PART PIECE NO.

REF

NO.

FIGURE

DRAWING NO. PART NO.

One EA Hydraulic Pump 3 2.3 N/A PVWH-10-RSAY-CH

2 EA Drum Bushing 9 2.3 N/A B-20187

One EA Split Bushing 11 2.3 N/A B-20196

2 EA Bearing 18 2.3 N/A B20212-5

2 EA Hydraulic Brake

21 2.3 N/A 9093A3D057

2 EA Hydraulic Motor

22 2.3 N/A RE-12 160200

One EA Counterbalance Valve

23 2.3 N/A CBCH-LAN-HCL

One EA Sliding Clutch 25 2.3 N/A B-17819

2 EA Bushing 26 2.3 N/A D-17545

One EA Bushing 29 2.3 N/A B-20196

One EA Brake Band Half

30 2.3 N/A A-17673-1/5/7/9

One EA Brake Lining Half

31 2.3 N/A A-17673-3

One EA Brake Band Half

35 2.3 N/A A17873-2/6/8

One EA Brake Lining Half

36 2.3 N/A A17673-4

One EA Brake Thrust Washer

49 2.3 N/A D-17642-1

2 EA Bearing 74 2.3 N/A C-20216-8

One EA Gasket 99 2.3 N/A C-20208-1

3.5.1 Remove existing and install new each gasket, o-ring, filter, pin, key, stud, bolt, and nut. Material must conform to each specification of 2.3.

(Q)(G) "TORQUE VERIFICATION"

3.5.2 Torque each fastener in accordance with 2.2 and 2.3.

3.5.3 Lubricate the winch listed in 1.3, in accordance with 2.2.

(Q)(G) "OPERATIONAL/WEIGHT TEST"

3.6 Accomplish an operational and weight test of the winch listed in 1.3

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and located in 1.2, in accordance with 2.4, using 2.2 and 2.3 for guidance. Allowable binding, sticking, unusual noise and external leakage: None.

3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Known Source for OEM Technical Representative:

PAR Marine Inc.

POC: Michelle Allen

PH: (912) 262-2086

Email: parts@parmarineservices.com

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

GAS FREE CERTIFICATION REQUIRED

SHIP: IX-516 (RMC 22275) ITEM NO: 593-11-001

COAR: 28 PCN: NPTU-L005

CSWT FILE NO: 593-002 (LCS 2) CMP: NONE

REVISED: 26 Oct 2018 PLANNER: KRIMMER, DAVID

RUIZ, FREDY

SSP: SERM-016-20 1 of 3 ITEM NO: 593-11-001

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1. SCOPE:

1.1 Title: Collection, Holding and Transfer (CHT) Piping System Chemical Cleaning; accomplish

1.2 Location of Work:

1.2.1 Throughout the Barge (YFNX-20)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 MIL-STD-3026, Chemical Cleaning of Sewage Collection Piping Systems on Navy Surface Ships

2.3 516-5911034 Rev B, YFNX 20 CHT and Potable Water System Installation Details

2.4 S9086-T8-STM-010/CH-593, Pollution Control

2.5 MIL-STD-777, Schedule of Piping, Valves, Fittings, and Associated Piping Components for Naval Surface Ships

3. REQUIREMENTS:

3.1 Accomplish the requirements of OO9-88 of 2.1.

3.1.1 Accomplish the requirements of OO9-O9 of 2.1 for the

certification process.

3.2 Accomplish the requirements of OO9-O9 of 2.1 for the RYDLYME chemical cleaning of the entire collection, holding and transfer (CHT) system up to and including the tank in accordance with 2.2, using 2.3 and

2.4 for guidance.

3.2.1 Cover and seal each commode and urinal to prevent is secured for cleaning.

3.2.2 Accomplish a flush of the CHT sewage piping system, using clean, fresh water for a minimum of one hour and ensure piping system is leak free. Allowable external leakage: None.

3.2.3 Clear each vent pipe free of obstruction and foreign matter.

3.2.4 Accomplish corrosion test of each chemical cleaning product tested at the most concentrated state anticipated for shipboard application, in accordance with Paragraph 5.2 through 5.2.2 of 2.2 prior to the start of cleaning process.

3.2.4.1 Submit one legible copy, in hard copy or approved

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requirements of 3.2.4 to the SUPERVISOR.

3.3 Neutralize the flushing chemical remaining in the sanitary waste system after the piping chemical cleaning has been completed. Monitor pH level during the neutralization process to ensure effluent solution pH level is between 6 and 8.

3.4 Accomplish a full flow piping flush to the pier side holding tank upon completion of neutralization process using clean, fresh water to remove loose residue and each chemical.

(V)(G) "BORESCOPE INSPECTION"

3.5 Accomplish a borescope inspection of each internal surface of the CHT sewage piping system for buildup of calcium upon completion of chemical cleaning. Allowable calcium buildup: None.

3.6 Remove existing and install new 20 LF of 6 inch IPS, 20 LF of 4 inch IPS, 20 LF of 3 inch IPS, 20 LF of 2 inch IPS, 20 LF of 1-1/2 inch IPS, 20 LF of 1-1/4 inch IPS, and 20 LF of one inch IPS, polyvinyl chloride (PVC) piping and each associated fitting, using 2.3 for guidance, as designated by the SUPERVISOR.

3.6.1 Template exact size, configuration, and location from existing shipboard condition.

3.6.2 Ensure each new material conforms to 2.5, including Category and Group R-4.

3.6.3 Accomplish the requirements of OO9-71 of 2.1 for new and disturbed piping.

3.7 Provide 5 mandays of labor and 2,000 dollars of material to accomplish work not previously identified in the Work Item, as directed by the SUPERVISOR. If the total cost are less than the authorized manday and dollar amounts, remaining funds will be subject to recoupment. The contractor is not authorized to exceed this limit.

3.7.1 Submit one legible copy, in hard copy or approved

transferrable media, of a weekly report to document labor and each material expenditure to the SUPERVISOR.

(V)(G) "OPERATIONAL TEST"

3.8 Accomplish an operational test of the VCHT sewage piping system under normal operating conditions. Allowable external leakage: None.

3.9 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

SSP: SERM-016-20 3 of 3 ITEM NO: 593-11-001

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5.2 PUSH MATERIAL:

1. None.