USS_CHAFEE_RHIB_HRMC-041-18_Package.pdf

DEPARTMENT OF THE NAVY

HRMC (NMD)

USS CHAFEE (DDG 90)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: HRMC-041-18

INCLUDES ALL CHANGES THROUGH 8/28/2018

INDEX

SHIP: USS CHAFEE (DDG 90) HRMC-041-18

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-19 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 05/03/2018 CH-3

009-02 Environmental Compliance Report for Material Usage; accomplish 05/03/2018 CH-3

009-03 Toxic and Hazardous Substance; control 10/01/2017 Original

009-04 Quality Management System; provide 10/01/2017 Original

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

03/20/2018 CH-1

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

10/01/2017 Original

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 04/03/2018 CH-2

009-10 Asbestos-Containing Material (ACM); control 05/03/2018 CH-3

009-18 Mine Warfare Ships Magnetic Material; control 05/03/2018 CH-3

009-19 Provisioning Technical Documentation (PTD); provide 04/03/2018 CH-2

009-20 Government Property; control 10/01/2017 Original

009-21 Logistics and Technical Data; provide 04/03/2018 CH-2

009-23 Interference; remove and install 05/03/2018 CH-3

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

05/03/2018 CH-3

009-29 CANCELLED 03/20/2018 CH-1

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 11/18/2016 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

03/20/2018 CH-1

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

04/03/2018 CH-2

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration;

provide and manage

05/03/2018 CH-3

009-61 Shipboard Use of Fluorocarbons; control 07/18/2014 Original

009-67 Integrated Total Ship Testing; manage 05/03/2018 CH-3

009-69 Heavy Weather/Mooring Plan; provide 05/03/2018 CH-3

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and Housekeeping for Unmanned Vessels; accomplish

04/03/2018 CH-2

009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2017 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

04/03/2018 CH-2

009-74 Occupational, Safety and Health Plan; accomplish 05/03/2018 CH-3

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 03/20/2018 CH-1

009-82 Installation of Equal Component Vice Specified Component; report 04/03/2018 CH-2

009-84 Threaded Fastener Requirements; accomplish 10/01/2017 Original

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution Prevention Act (PPA) Information; provide

03/20/2018 CH-1

009-94 CANCELLED 04/03/2018 CH-2

ITEM_NO. TITLE CHANGE DATE CHANGE

009-97 Cancelled 05/03/2018 CH-3

009-99 Ship Departure Report; provide 07/18/2014 Original

009-100 Ship's Stability; maintain 03/20/2018 CH-1

009-101 Ship Transit and Berthing; accomplish 04/03/2018 CH-2

009-102 CANCELLED 04/03/2018 CH-2

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-108 CANCELLED 03/20/2018 CH-1

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration; provide and manage

05/03/2018 CH-3

009-117 Combat Systems, Light-Off Suport; provide 04/03/2018 CH-2

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 03/20/2018 CH-1

009-122 Temporary Padeye; install and remove 10/01/2017 Original

CHANGE DATETITLEITEM NO.

CATEGORY II. FY-19 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER

CHANGE

009-32 Cleaning and Painting Requirements; accomplish 04/03/2018 CH-2

009-90 Technical Representative; provide 04/03/2018 CH-2

ITEM NO. TITLE

Rigid Inflatable Boat (RIB) Alterations; accomplish042-11-001

Miscellaneous Components; replace042-11-002

Hazardous Waste Produced on Naval Vessels; control077-11-001

Main Propulsion Diesel Engine (MPDE); repair233-11-001

Transfer of Boat Custody; accomplish583-31-001

Rigid Inflatable Boat (RIB); preserve631-11-001

SHIP: USS CHAFEE (DDG 90) ITEM NO: 042-11-001

COAR: 28 PCN: OD01-L016

CMP: NONE

PLANNER: LUCERO, CHRIS

UPCHURCH, IKAIKA

SSP: HRMC-041-18 1 of 3 ITEM NO: 042-11-001

1. SCOPE:

1.1 Title: Rigid Inflatable Boat (RIB) Alterations; accomplish

1.2 Location of Work:

1.2.1 Throughout

1.3 Identification:

1.3.1 1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Hull Identification Number: 7MRB1030

1.3.2 1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB, Hull Identification Number: 7MRB1031

2. REFERENCES:

2.1 Standard Items,

2.2 S9008-JN-BIB-010, Boat Information Book (BIB) for 7-Meter Rigid Inflatable Boat (RIB), Hulls 7MRB1028 thru 7MRB1054

2.3 7mRB-2052 Rev B, 7 Meter Rigid Inflatable Tube Outboard Profile and Arrangement

2.4 7mRB-2053 Rev C, 7 Meter Rigid Inflatable Tube Inboard Profile and Arrangement

2.5 7mRB-2054 Rev C, 7 Meter Rigid Inflatable Tube Misc. Construction and Installation

2.6 7mRB-2055 Rev B, 7 Meter Rigid Inflatable Boat Machinery and Steering Arrangement

2.7 7mRB-2056 Rev B, 7 Meter Rigid Inflatable Boat Piping System

2.8 7mRB-2057 Rev C, 7 Meter Rigid Inflatable Boat Electrical Systems

2.9 7mRB-2058 Rev A, 7 Meter Rigid Inflatable Boat Hoisting Arrangement

2.10 180-5109418, QSB Starter Mag Switch Bracket (GEN/55A)

2.11 602-5109421, Boat Contact Information Label (GEN/56C)

2.12 256-5110970 Rev A, Replace Coolant Inline Heaters with Block Heaters on Cummins engines, (GEN/65C)

2.13 602-5111068, Vessel Interface Panel Cover Plate Fabrication

(GEN/68C)

2.14 520-5110118 Rev B, Seawater Pump Replacement (7MRB/40B)

2.15 180-5110620 Rev A, Engine Mount Replacement (7MRB/44B)

2.16 Fuel System Modifications, Lubricity System Removal (7MRB/45B Document)

2.17 261-5110784, Lubricity System Removal

2.18 342-5111310, Smartcraft System Display Upgrade (7MRB/51C)

2.19 441-5111497, Tactical Radio Outlet Installation (7MRB/52C)

SHIP: USS CHAFEE (DDG 90)

SSP: HRMC-041-18 2 of 3 ITEM NO: 042-11-001

2.20 303-5111514, Bilge Pump System Power Modification (7MRB/53A)

2.21 7MRB 58.A , Hoisting Condition Warning Label Plate (7MRB/58A)

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION & OPERATIONAL TEST"

3.1 Accomplish visual inspection on structural/hull, mechanical, and electrical components and operational testing to crafts identified in

1.3.1 and 1.3.2, in area 1.2, using 2.2 through 2.9 for guidance.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR within 24 hours of completion of test and inspection.

3.2 Accomplish the requirements of Boat Alteration GEN/55A on crafts identified in 1.3.1 and 1.3.2, in accordance with 2.10.

3.3 Accomplish the requirements of Boat Alteration GEN/56C on crafts identified in 1.3.1 and 1.3.2, in accordance with 2.11.

3.4 Accomplish the requirements of Boat Alteration GEN/65C on crafts identified in 1.3.1 and 1.3.2, in accordance with 2.12.

(V)(G) "TEST NOTES"

3.4.1 Accomplish the requirements of test notes T-1 through T-3.

3.5 Accomplish the requirements of Boat Alteration GEN/68C on crafts identified in 1.3.1 and 1.3.2, in accordance with 2.13.

3.6 Accomplish the requirements of Boat Alteration 7MRB/40B on crafts identified in 1.3.1 and 1.3.2, in accordance with 2.14.

(V)(G) "TEST NOTES"

3.6.1 Accomplish the requirements of test notes T-1 through T-4.

3.7 Accomplish the requirements of Boat Alteration 7MRB/44B on crafts identified in 1.3.1 and 1.3.2 in accordance with 2.15.

(V)(G) "TEST NOTES"

3.7.1 Accomplish the requirements of test notes T-1 and T-2.

3.8 Accomplish the requirements of Boat Alteration 7MRB/45B on crafts identified in 1.3.1 and 1.3.2, in accordance with 2.16 and 2.17.

3.8.1 Remove existing high pressure fuel pump and fuel cooler, provide with new and install, (one EA/craft) Cummins P/N 5273441 HP Pump and Cummins P/N 5288253 Fuel Cooler.

(V)(G) "TEST NOTES"

3.8.2 Accomplish the requirements of test notes T-1 & T-2.

3.9 Accomplish the requirements of 7MRB/51C on craft 1.3.1 and 1.3.2 in

SSP: HRMC-041-18 3 of 3 ITEM NO: 042-11-001 accordance with 2.18.

(V)(G) "TEST NOTES"

3.9.1 Accomplish the requirements of test notes T-1 & T-2.

3.10 Accomplish the requirements of 7MRB/52C on craft 1.3.1 and 1.3.2 in accordance with reference 2.19.

(V)(G) "TEST NOTES"

3.10.1 Accomplish the requirements of test notes T-1 and T-2.

3.11 Accomplish the requirements of 7MRB/53A on craft identified in

1.3.1 and 1.3.2 in accordance with reference 2.20.

(V)(G) "TEST NOTES"

3.11.1 Accomplish the requirements of test notes T-1 and T-2.

3.12 Accomplish the requirements of Boat Alteration 7MRB/58A on each craft identified in 1.3.1 and 1.3.2, in accordance with reference 2.21.

3.13 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: USS CHAFEE (DDG 90) ITEM NO: 042-11-002

COAR: 28 PCN: OD01-L017

LWT FILE NO: 000-001 CMP: NONE

REVISED: 28 Feb 2018 PLANNER: UPCHURCH, IKAIKA

SSP: HRMC-041-18 1 of 4 ITEM NO: 042-11-002

1. SCOPE:

1.1 Title: Miscellaneous Components; replace

1.2 Location of Work:

1.2.1 Throughout

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter RIB, Hull Identification Number:

7MRB1030

1.3.2 Quantity (One EA), 7 Meter RIB, Hull Identification Number:

7MRB1031

2. REFERENCES:

2.1 Standard Items,

2.2 S9008-JN-BIB-010, 7-Meter Rigid Inflatable Boat (RIB) Hulls 7MRB1028 Thru 7MRB1054

2.3 7MRB-2052, Outboard Profile Arrangement

2.4 7MRB-2053, Inboard Arrangement

2.5 7MRB-2054, Miscellaneous Construction

2.6 7MRB-2055, Machinery and Steering

2.7 7MRB-2056, Piping System

2.8 7MRB-2058, Hoisting Arrangement

3. REQUIREMENTS:

3.1 Accomplish the following repairs to each craft identified in 1.3, in area 1.2, using 2.2 through 2.8 for guidance.

3.1.1 Remove, prepare and paint each RACOR fuel filter housing assembly.

3.1.2 Remove existing and install new, each bilge pump and float switch assembly.

3.1.3 Remove existing and install new, each fuel stripper pump assembly.

3.1.4 Remove existing and install new, each FLOCS pump assembly.

3.1.5 Remove existing and install new, (2 EA/craft) Optima Blue Top Marine batteries P/N 8016-103, each missing battery cable that connects the batteries together and all battery securing hardware.

3.1.6 Remove existing and install new, (2 EA/craft) 5LB fire

extinguishers.

3.1.7 Remove existing and install new, each navigation compass assembly with light.

3.1.8 Remove existing and install with new 8 each upper control console aluminum placards in its entirety (4 EA/craft).

SSP: HRMC-041-18 2 of 4 ITEM NO: 042-11-002

3.1.9 Remove existing and install new, (3 EA/craft) console

electrical connector assemblies for the each, blue light, siren speaker and search light.

3.1.10 Remove existing and install new in its entirety, each forward and aft driveshaft support bearings and seals.

3.1.11 Remove existing and install new in its entirety, each drive shaft assembly, paint each driveshaft black and add white lettering to read, “NO STEP”.

3.1.12 Prepare, and paint each aft driveshaft hoop (black) using paint manufacturer’s instructions.

3.1.13 Remove existing Sponson and MBCS, provide services and material to pressure test each Sponson for leaks and report, allowable leakage “NONE”. Reinstall each Sponson using new hardware.

Provide with NEW and install each MBCS.

3.1.14 Remove existing and install new in its entirety, (1 EA/craft) each Mercury outdrive and transom complete assemblies (Bravo 2, 1.5:1 gear ratio).

3.1.15 Remove existing and install new in its entirety, (1 EA/craft) outdrive trim pump assembly and pump to transom trim hoses.

3.1.16 Remove existing and install new in its entirety, each

outdrive propeller assembly.

3.1.17 Remove existing and install new, (2 EA/craft) shift cable assemblies adjust cables to OEM specifications.

3.1.18 Remove existing and install new, (4 EA/craft) steering hydraulic hose assemblies.

3.1.19 Remove existing and install with new, each steering helm assembly, bleed air and fill hydraulic steering fluid.

3.1.20 Remove existing and install with new, each steering wheel assembly.

3.1.21 Remove existing and provide services and material for “Class B” overhaul of each sea cock and each sea water strainer assemblies.

3.1.22 Remove existing and install with new, (2 EA/craft) sea water hoses from sea cock to sea water strainer, sea water strainer to MPDE sea water pump using double SS clamps at each connection point.

3.1.23 Re-upholster each storage box seat cushion, each console seat cushion and each coxswains back rest cushion, color shall be lite gray and attach using new snaps.

3.1.24 Remove existing and install new in its entirety, each center life line assembly (attaching between forward tow post and console).

3.1.25 Provide services and material to replace stern light mounting post for each craft.

3.1.26 Remove existing, provide with new and replace, (2 EA/craft) forward deck hatch latches.

3.1.27 Remove existing, and install new in its entirety, each hatch/access door gaskets/seals (6 EA/craft).

3.1.28 Remove existing and replace with new, aft storage box lid latches, each console seat hatch latches, each aft storage box to

SSP: HRMC-041-18 3 of 4 ITEM NO: 042-11-002 transom latches and console to deck latches (8 EA/craft).

3.1.29 Remove existing and replace with new, (4 EA/craft) console access hatch ”Barrel Bolt” latches.

3.1.30 Remove each existing caulking and reseal the transom/deck connection areas in its entirety.

3.1.31 Remove existing and replace with new, each aft deck drain “elephant trunks”.

3.1.32 Remove existing and replace with new, (1 EA/craft) rubber exhaust outlet flapper and securing clamp.

3.1.33 Provide with new and install missing helm control throttle lever position indicator placard (1 EA/craft).

3.1.34 Remove existing and install with new, each GPS display units using Garmin ECHOMAP 64cv with depth sounder/transducer assembly.

3.1.35 Remove existing and install with new, each craft navigation light and all around white stern light assemblies.

3.1.36 Remove existing and install new, each craft console control panel switches (6 EA/craft) and trim switches (2 EA/craft).

3.1.37 Remove existing and install new, each electric bilge pump and float switch assemblies.

3.1.38 Remove existing and replace with new, each MOBI display head assembly.

3.1.39 Remove existing and replace with new, the MOBI antennae assembly, on craft listed in 1.3.2.

3.1.40 Provide service to test each MOBI system and submit report to Supervisor.

3.1.41 Provide with new and install new for each craft the Whelen P/A Microphones.

3.1.42 Remove existing and install new, each VHF radio model GX2000 and VHF radio antennae assemblies.

3.1.43 Remove existing and install new, each VHF radio antennae assembly.

3.1.44 Remove existing and install new, MPDE switch, OFF-Run Start switch (1 EA/craft).

3.1.45 Remove existing and install new, 16 each (8 EA/craft)

securing pins and lanyards.

(V)(G) "OPERATIONAL TEST"

3.2 Accomplish an operational test of all newly installed and disturbed equipment, using manufacturer's instructions, to ensure that equipment functions properly with optimum performance.

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

SSP: HRMC-041-18 4 of 4 ITEM NO: 042-11-002

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS CHAFEE (DDG 90) ITEM NO: 077-11-001

COAR: 28 PCN: OD01-L013

CMP: NONE

PLANNER: UPCHURCH, IKAIKA

SSP: HRMC-041-18 1 of 5 ITEM NO: 077-11-001

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or

SSP: HRMC-041-18 2 of 5 ITEM NO: 077-11-001 structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ ____________ __________

SSP: HRMC-041-18 3 of 5 ITEM NO: 077-11-001

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ __________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ __________

(Rust Preventative)

Miscellaneous Chemicals _____ ____________ __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic) _____ ____________ __________

Paints (Enamel, Latex, _____ ____________ __________

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ __________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

Sludges (Contaminated with _____ ____________ __ a known hazardous waste)

Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)

Lube/Fuel Oil Soaked Rags _____ ____________ __________

Paint/Flakes (Pressure Washing _____ ____________ __________

Ext Hull Surfaces)

Fuel Oil(Residual) _____ ____________ __________

Bilge Water _____ ____________ __________

SSP: HRMC-041-18 4 of 5 ITEM NO: 077-11-001

Oil/Water _____ ____________ __________

AFFF/Water _____ ____________ __________

MEK Contaminated Rags _____ ____________ __________

3.5.1 Provide zero dollars for managing and disposing of all

hazardous waste listed in 3.5. Total cost greater or less than above dollar amount will be the subject of an equitable adjustment.

3.6 Submit one legible copy, in approved transferrable media of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.7 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

SSP: HRMC-041-18 5 of 5 ITEM NO: 077-11-001

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS CHAFEE (DDG 90) ITEM NO: 233-11-001

COAR: 28 PCN: OD01-L014

CMP: NONE

PLANNER: UPCHURCH, IKAIKA

SSP: HRMC-041-18 1 of 3 ITEM NO: 233-11-001

1. SCOPE:

1.1 Title: Main Propulsion Diesel Engine (MPDE); repair

1.2 Location of Work:

1.2.1 Engine Bay

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter RIB, Hull Identification Number:

7MRB1030

1.3.2 Quantity (One EA), 7 Meter RIB, Hull Identification Number:

7MRB1031

2. REFERENCES:

2.1 Standard Items

2.2 S9008-JN-BIB-010, 7-Meter Rigid Inflatable Boat (RIB) Hulls 7MRB1028 Thru 7MRB1054

3. REQUIREMENTS:

3.1 Accomplish the following Main Propulsion Diesel Engine (MPDE) repairs to the craft listed in 1.3.1, in area 1.2, using 2.2 for guidance.

3.1.1 Remove existing MPDE, provide and replace each with OEM (Cummins) remanufactured engine assembly. QSB 5.9, 230hp @ 3000RPM.

Engines to be configured as a direct replace engine for S/N (73123914 ).

3.1.1.1 Removed existing engine may be used as a core for the procurement of the remanufactured engine.

3.1.2 Replacement remanufactured engine shall be configured as a direct replacement with identical 24 volt system, smart craft version 2 system, and with new isolated ground starter and alternator.

3.1.3 All engine fluids shall be filled / topped off upon

installation.

3.1.4 Provide with new and replace missing MPDE exhaust pipe

lagging.

3.1.4.1 Accomplish the requirements of 009-11 of 2.1.

3.1.5 MPDE shall be aligned upon reinstallation onboard the craft.

3.1.5.1 Remove existing and install new, engine drive dampener plate (located in the bell housing).

(V)(G) "DYNO TEST"

3.1.6 Accomplish the requirements of 009-90 of 2.1, for the

dynamometer testing of MPDE to verify repairs and engine performance.

3.1.6.1 Submit legible copies, one in hard and one in electronic format, of a report listing the results of 3.1.6 to the

SSP: HRMC-041-18 2 of 3 ITEM NO: 233-11-001

SUPERVISOR within 24 hours of completion of dyno testing.

3.2 Accomplish the following Main Propulsion Diesel Engine (MPDE) repairs to craft listed in 1.3.2, in area 1.2, using 2.2 for guidance.

3.2.1 Provide services and materials to determine the cause of a no crank, no start condition.

3.2.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2.1 to the SUPERVISOR.

3.2.2 Remove existing MPDE, provide with new and replace each, engine after Cooler assembly, Turbo assembly and 2 each drive belts.

3.2.3 Provide services and material to accomplish Soda Blast and preservation of the MPDE assembly. Ensure that blast media does not enter or damage any sensitive engine components such as, starter, alternator, pulley bearings, wiring, electronic equipment, and internal engine components. Do not paint hoses or paint/deface data plates.

3.2.4 Provide services and materials to drain and replenish the MPDE lube oil and MPDE engine coolant.

3.2.5 Remove existing and install new, each MPDE Lube Oil Filter and engine mounted Fuel Filter.

(V)(G) "DYNO TEST"

3.2.6 Accomplish the requirements of 009-90 of 2.1, for the

dynamometer testing of MPDE to verify repairs and engine performance.

3.2.6.1 Submit legible copies, one in hard and one in electronic format, of a report listing the results of 3.2.6 to the SUPERVISOR within 24 hours of completion of dyno testing.

3.2.7 Remove existing and install new, engine drive dampener plate (located in the bell housing).

3.2.8 Provide services and materials to reinstall the MPDE and realign.

(V)(G) "OPERATIONAL TEST/BAY TRIAL"

3.3 Perform a bay trial/operational test for a total of 2 hours to each craft identified in 1.3.1 and 1.3.2 to prove each component repaired or installed throughout this work availability are up to OEM standards and in accordance with 2.2.

3.3.1 Submit legible copies, one in hard and one in electronic format, of a report listing the results of 3.3 to the SUPERVISOR within 24 hours of completion of test.

3.3.2 Install 20 Gal of diesel fuel for each craft listed in 1.3.

3.3.3 Upon completion of a satisfactory bay trial, wash engine and entire craft with soap and water, fresh water flush engine raw water cooling system and clean entire bilge areas.

SSP: HRMC-041-18 3 of 3 ITEM NO: 233-11-001

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS CHAFEE (DDG 90) ITEM NO: 583-31-001

COAR: 28 PCN: OD01-L018

CMP: NONE

PLANNER: LUCERO, CHRIS

UPCHURCH, IKAIKA

SSP: HRMC-041-18 1 of 2 ITEM NO: 583-31-001

1. SCOPE:

1.1 Title: Transfer of Boat Custody; accomplish

1.2 Location of Work:

1.2.1 Contractor's Facility

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter RIB, Hull Identification Number:

7MRB1030

1.3.2 Quantity (One EA), 7 Meter RIB, Hull Identification Number:

7MRB1031

2. REFERENCES:

2.1 Attachment (A):, Boat Custody Form

3. REQUIREMENTS:

3.1 The Contractor shall pick up and deliver crafts via trailers to contractor facility.

3.1.1 The Contractor shall pick up the crafts listed in 1.3.1 and

1.3.2 within 72 hours after the awarding of contract.

3.1.2 The GOVERNMENT will provide trailer for crafts transport and contractor shall place boats on jack stand and keel blocks upon receipt of crafts at which time trailers shall be turned over to the government.

3.1.3 The contractor shall be responsible for each vessel from the time of delivery to the contractor, to the return of the vessels to the GOVERNMENT.

3.1.4 Prior to sea trials, the GOVERNMENT will provide trailers for transport.

3.2 Upon receiving custody of the vessels listed in 1.3 from the activity, complete Part A of 2.1. Submit one copy, in approved transferrable media, of 2.1 to the SUPERVISOR within 24 hours after delivery of the vessels.

3.3 After returning custody of the vessels listed in 1.3 to the activity, complete Part B of 2.1. Submit one copy, in approved transferrable media, of 2.1 to the SUPERVISOR, within 24 hours after redelivery of the vessels.

3.3.1 The Contractor shall be responsible for delivery to and from boat launch ramp for all necessary sea trials to prove all work has been completed in accordance with the requirements of each Work Item within the availability.

3.3.2 Upon completion of crafts and satisfactory sea trials, the contractor shall provide services and materials to shrink wrap each craft listed in 1.3.

SSP: HRMC-041-18 2 of 2 ITEM NO: 583-31-001

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS CHAFEE (DDG 90) ITEM NO: 631-11-001

COAR: 28 PCN: OD01-L019

CMP: NONE

PLANNER: LUCERO, CHRIS

UPCHURCH, IKAIKA

SSP: HRMC-041-18 1 of 3 ITEM NO: 631-11-001

1. SCOPE:

1.1 Title: Rigid Inflatable Boat (RIB); preserve

1.2 Location of Work:

1.2.1 Throughout

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB); Hull Identification Number: 7MRB1030

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB); Hull Identification Number: 7MRB1031

2. REFERENCES:

2.1 Standard Items

2.2 S9086-TX-STM-010/CH-583 Rev 7, Naval Ships' Technical Manual Chapter 583, Volume 1, Boats and Small Craft

2.3 S9086-VD-STM-010 Rev 3, Naval Ships' Technical Manual Chapter 631, Preservation of Ships in Service - General

2.4 T9008-B4-MAN-010, Inspection and Repair Manual for Fiber Reinforced Plastic Boats and Craft

2.5 Liaison Action Record (LAR): GEN-1504, Alternative Paint Option for Navy Boats

2.6 Systems and Specifications, SSPC Painting Manual, Volume 2

3. REQUIREMENTS:

3.1 Record the existing periphery lines, exact locations, painted stenciling, and colors and dimensions of painted coatings, and non-skid deck covering on each exterior surface from keel to the top of the console for each boat identified in 1.3, for area 1.2.

3.2 Shroud the entire DRYBERTH areas to contain debris and airborne contaminants generated by surface preparation and painting.

3.3 Provide materials and services to accomplish preparation, priming, and painting preservation to the hull exterior above and below the waterline, deck surfaces, console exterior, transom, aft storage box and all other gel coated surfaces not receiving non-skid deck covering for painting, for the boats listed in 1.3, in accordance with 2.2 through 2.5.

3.3.1 Accomplish additional preservation to mid and aft bilge areas and transom interior using ZOLOTONE type paint in accordance with manufactures instructions.

3.3.1.1 New paint color(s) shall match existing paint color(s).

3.3.2 Clean, recondition, restore/re-stencil all aluminum placards in its entirety for each boat listed in 1.3. Lettering shall be legible.

SSP: HRMC-041-18 2 of 3 ITEM NO: 631-11-001

3.3.2.1 Prepare transom hull number location to ensure there are no cracks prior painting.

(V)(G) "CLEANLINESS"

3.3.3 Accomplish degreasing/cleaning prior to surface preparation to ensure that the surface is free of contaminants in accordance with SSPC-SP 1 of 2.6.

3.3.4 Surface preparation shall be accomplished by using high pressure wash to remove marine growth and loose light paint or touch-up, in accordance with reference 2.3, paragraph 631.5.2.6, or to ensure all surfaces to be painted are properly prepared, achieve a minimum of 95 % surface abrasion using a minimum of 320 grit sandpaper.

(V)(G) "SURFACE PREPARATION"

3.3.4.1 Verify surface preparation for the coating systems used in accordance with the manufacturer's instruction identified in 2.5.

(V)(G) "PRELIMINARY HULL/STRUCTURAL INSPECTION PRIOR TO PAINTING"

3.3.5 Accomplish a preliminary hull & structural inspection prior to painting and after surface preparation of areas listed in 3.3 for structural integrity, deterioration, pitting, cracks, areas of damage or distortion and surface blemishes.

3.3.5.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing type, extent and locations of defects found in 3.3.5 to the SUPERVISOR.

3.3.5.2 Accomplish a total of 20 square foot of fiberglass

repairs (10 SQFT/craft) located at the Hull, deck, console, console access doors and aft storage box using the report submitted in 3.3.5.1 for guidance and in accordance with 2.4.

(V)(G) "COATING INSPECTION FOR EACH COAT (CONSISTS OF COATING THICKNESS,

HOLIDAYS, AND CLEANLINESS"

3.3.6 Accomplish WFT / DFT measurements of each paint coat applied.

A gage shall be used to verify the application of proper paint thickness for each paint coat in accordance with the manufacturer's instructions identified in 2.5.

(V)(G) "FINAL HULL/STRUCTURAL INSPECTION AFTER PAINTING"

3.3.7 Accomplish a final preservation and structural inspection upon preservation completion. Paint application shall be like-new finish, contains a high uniform gloss, with no signs of holidays, runs, sags, chips, swirls, surface defects, orange peel texture, and or surface contaminants present.

3.4 Remove existing and install new in its entirety, each non-skid deck

SSP: HRMC-041-18 3 of 3 ITEM NO: 631-11-001 covering and apply edge sealer, in accordance with 2.2 and 2.3.

3.4.1 New non-skid application shall be same type as existing.

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.