Drawing - 8615327.pdf

PDF 2 MB Posted Mar 3, 2026

Attached to: USNS LUCY STONE (T-AO 209) PURIFIER PIPING MOD
Solicitation number: N3220526Q7049
Issued by: Department of the Navy Military Sealift Command

About this file

Written by GovTribe AI · Mar 3, 2026

This is a technical specification and design document for fuel transfer and purification system modifications for a military sealift vessel. The document contains system design data, material lists, piping schematics, and equipment specifications related to cross-connect fuel purifier modifications. The primary components include fuel transfer pumps, piping arrangements (with various valve types including ball valves, check valves, and pressure regulators), and system configurations for moving fuel between ship tanks and purification modules. The system design accommodates both normal operations and emergency breakaway procedures, with detailed procedures for disconnecting hoses, slackening spanwires, and tripping pelican hooks at designated signals.

The technical package includes comprehensive lists of materials required for one ship installation, categorized by item with quantities, specifications, and unit measurements in metric and imperial units. Key system elements specified include socket weld tubing in various sizes (ranging from 1.5 inches to 3 inches in diameter), globe valves, check valves, and pressure gauges. The document references ABS (American Bureau of Shipping) approval via Houston Letter Reference T2084503 dated February 18, 2021. Design data tables indicate operating pressures, design pressures, operating temperatures, and design temperatures for the service fuel transfer pump and fuel purge module systems. The document also contains removal schematics showing the 2nd platform configuration and plan views for both forward and aft platform cross-connect installations with precise technical drawings and elevation views.

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File	Type	Posted
FO Purifier T-ALT Valve material List.png	PNG image	Mar 3, 2026
Solicitation - N3220526Q7049.pdf	PDF	Mar 2, 2026

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2. WE RETRIEVE ALL LOADS

3.YOU DISCONNECT HOSES / SURF / STAR

4.W E RETRIEVE HOSES /SURF / STAR

5. WE SLACK SPANWI RE / HIGHLINE

6. YOU TRIP PELICAN HOOK AT MY SIGNAL

7. YOU RETURN ALL HAND TENDED LINES

DO NOT CUT OR DISCONNECT TENSIONED LINES

EMERGENCY BREAKAWAY

1. WE STOP PUMPING / TRANSFERRI NG

3. YOU DISCONNECT HOSES/ SURF / STAR

4. WE RETRIEVE HOSES / SURF / STAR

5 . WE SLACK SPANWIRE / HIGHLINE

6. YOU TRIP PELICAN HOOK AT MY SIGNAL

7. YOU RETURN ALL HAND TENDED LINES

DO NOT CUT ORDISCONNECT TENSIONED LINES

EMERGENCY BREAKAWAY

1 . WE STOP PUMPING / TRANSFERRING

CACI

EVER VIGILANT

S ee A

B S H oust on L ette r R ef T 2084503 D ate d 1

8-F E B -2

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REFERENCES

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NO.

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DWG NO.

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TITLE

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AutoCAD SHX Text 803-7081122

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MILITARY SEALIFT COMMAND GENERAL TECHNICAL REQUIREMENTS

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AutoCAD SHX Text 801-8723886

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GENERAL ARRANGEMENT

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AutoCAD SHX Text 541-8724016

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FUEL FILL, TRANSFER & PURIFICATION SYSTEM DIAGRAM

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APPLICABLE SHIPS

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NAME

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NO.

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CLASS

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USNS JOHN LEWIS

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T-AO

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USNS HARVEY MILK

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USNS EARL WARREN

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USNS ROBERT F. KENNEDY

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USNS LUCY STONE

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USNS SOJOURNER TRUTH

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REVISIONS

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REV

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NO.

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ZONE

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DESCRIPTION

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DATE

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APVD

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ALL

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INITIAL ISSUE

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REV

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REV STATUS

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AutoCAD SHX Text DISTRIBUTION STATEMENT DISTRIBUTION STATEMENT C. DISTRIBUTION AUTHORIZED TO U.S. GOVERNMENT AGENCIES AND THEIR CONTRACTORS ONLY; ADMINISTRATIVE OR OPERATIONAL USE; 10 AUGUST 2020. OTHER REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO MILITARY SEALIFT COMMAND, 471 EAST C STREET, NORFOLK VA 23511. WARNING THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC. 2751 ET. SEQ.). VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATION IN ACCORDANCE WITH PROVISIONS OF OPNAVINST 5510.161. DESTRUCTION NOTICE FOR UNCLASSIFIED, LIMITED DOCUMENTS, DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTIONS OF THE DOCUMENT.

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APPROVED BY:

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APPROVED FOR COMSC

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APPROVED BY:

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TITLE:

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TITLE:

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APPROVED BY:

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APPROVED BY:

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TITLE:

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TITLE:

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DRAWN BY:

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SHEET OF

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MILITARY SEALIFT COMMAND

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DATE

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CAGE CODE

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SCALE:

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DATE

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DATE

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SIZE

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DATE

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DATE

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SWBS

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DRAWING NO.

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CHECKED BY:

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DEPARTMENT OF THE NAVY

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REV.

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APP'D FOR CACI:

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DRAWN BY:

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CHECKED BY:

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REVIEWED BY:

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DATE:

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DATE:

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DATE:

AutoCAD SHX Text 1201 M Street, SE Washington, DC 20003 (202) 807-4697

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CONTRACT NO.

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DATE:

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T-ALT: TAO 205-0004 FUEL OIL PURIFIER CROSS CONNECT PIPING MODIFICATIONS

AutoCAD SHX Text 23511-2914

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NORFOLK, VA

AutoCAD SHX Text 11/05/20

AutoCAD SHX Text 10/26/20

AutoCAD SHX Text 10/23/20

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P. CORBETT

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H. LIN

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H. KANG

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D. RICKS

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N00178-04-D-4030-FD09

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USNS JOHN LEWIS (T-AO 205 CLASS)

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GUIDANCE

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AutoCAD SHX Text 94421

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AS SHOWN

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REV

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DWG NO,

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AutoCAD SHX Text 260-8615327

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%%UKEY ELEVATION VIEW 4-B

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MAIN MACHINERY ROOM 5-193-0

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SCALE: 1:750

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AutoCAD SHX Text LIST OF ABBREVIATIONS CL: CENTERLINE CENTERLINE DIA: DIAMETER DIAMETER E: EXISTING EXISTING GFE: GOVERNMENT FURNISHED EQUIPMENT GOVERNMENT FURNISHED EQUIPMENT GTR: GENERAL TECHNICAL REQUIREMENTS GENERAL TECHNICAL REQUIREMENTS IAF: INSTALLING ACTIVITY FURNISHED INSTALLING ACTIVITY FURNISHED IAW: IN ACCORDANCE WITH IN ACCORDANCE WITH LG: LENGTH LENGTH NTS: NOT TO SCALE NOT TO SCALE P/S: PORT AND STARBOARD PORT AND STARBOARD OW: POTABLE WATER POTABLE WATER R: RADIUS RADIUS SCE: SUPPLY CHAIN EXECUTION SUPPLY CHAIN EXECUTION SMLS: SEAMLESS SEAMLESS THK: THICKNESS THICKNESS TYP: TYPICAL CONFIGURATIONTYPICAL CONFIGURATION

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FWD

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SYMBOL LIST

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DENOTES NEW ITEM

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DENOTES EXISTING ITEM

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BALL VALVE

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GLOVE VALVE

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CHECK VALVE

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PRESSURE GAUGE

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STRAINER, Y-TYPE

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BULKHEAD PENETRATION

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PIPE UP

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TEST CONNECTOR

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PRESSURE REGULATOR

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FLANGE CONNECTION

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REDUCER

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BUTTERFLY VALVE

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BASKET STRAINER

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ROTARY PUMP

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BALL VALVE, MOTOR OPERATED

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TI-140

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LINE TYPES

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DENOTES SHIP CENTERLINE

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DENOTES EXISTING EQUIPMENT

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DENOTES FUEL TRANSFER PIPE RUN

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WEIGHT CONTROL DATA

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REV

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SWBS

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WT (LBS)

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I OR R

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VCG ABL (FT)

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LCG AFP (FT)

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TCG -STBD (FT)

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VALIDATED BY

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AutoCAD SHX Text 40.02

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AutoCAD SHX Text 32.80

AutoCAD SHX Text 578.83

AutoCAD SHX Text -32.72

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AutoCAD SHX Text -9.90

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AutoCAD SHX Text 32.80

AutoCAD SHX Text 578.83

AutoCAD SHX Text -32.72

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MMR

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%%UKEY PLAN VIEW 6-B

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2ND PLATFORM

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SCALE: 1:200

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FWD

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SEE 11-F FOR REMOVAL TABLE

AutoCAD SHX Text GENERAL NOTES 1. THIS DRAWING WAS DEVELOPED BASED ON A SHIPCHECK OF USNS THIS DRAWING WAS DEVELOPED BASED ON A SHIPCHECK OF USNS JOHN LEWIS, T-AO 205. IT IS INTENDED TO BE A GUIDANCE DRAWING FOR THE INSTALLATION OF A FUEL TRANSFER CROSS CONNECTION ON T-AO CLASS SHIPS, AND SHALL BE IMPLEMENTED TO SUIT THE AS-FOUND CONDITION. MINOR DEVIATIONS THAT DO NOT AFFECT SYSTEM FORM, FIT, OR FUNCTION ARE ALLOWED WITH APPROVAL OF THE MSC REP. A SHIPCHECK OF EACH VESSEL SHALL BE COMPLETED TO VERIFY ACTUAL SHIPBOARD CONDITIONS. 2. THE PURPOSE OF THIS DRAWING IS TO SHOW THE PIPING THE PURPOSE OF THIS DRAWING IS TO SHOW THE PIPING MODIFICATIONS TO SUIT THE INSTALLATION OF A FUEL TRANSFER CROSS CONNECTION. 3. ALL MATERIALS, WORKMANSHIP, AND INSTALLATION SHALL UTILIZE THE ALL MATERIALS, WORKMANSHIP, AND INSTALLATION SHALL UTILIZE THE BEST MARINE PRACTICE AND SHALL SATISFY THE STANDARDS, REGULATIONS, AND RECOMMENDATIONS OF THE AMERICAN BUREAU OF SHIPPING (ABS) RULES FOR BUILDING AND CLASSING STEEL VESSELS, CODE OF FEDERAL REGULATIONS (CFR) AND MSC GENERAL TECHNICAL REQUIREMENTS (GTR). 4. MISC. HARDWARE REQUIRED FOR EQUIPMENT INSTALLATION NOT MISC. HARDWARE REQUIRED FOR EQUIPMENT INSTALLATION NOT IDENTIFIED IN THE LIST OF MATERIAL SHALL ALSO BE CONTRACTOR FURNISHED. 5. THIS PLAN IS PART OF A WORK ITEM AND SHALL NOT BE USED THIS PLAN IS PART OF A WORK ITEM AND SHALL NOT BE USED SEPARATELY FROM THAT SPECIFICATION. 6. PRIOR TO ALL WELDING, BURNING AND OTHER HOT WORK, THE WORK PRIOR TO ALL WELDING, BURNING AND OTHER HOT WORK, THE WORK AREA SHALL BE MADE "SAFE FOR WORKERS - SAFE FOR HOT WORK" AND CERTIFIED IN ACCORDANCE WITH OSHA SAFETY AND HEALTH REGULATIONS (29 CFR 1915). 7. GRIND SMOOTH ALL SHARP AND ROUGH EDGES WHICH MAY CAUSE GRIND SMOOTH ALL SHARP AND ROUGH EDGES WHICH MAY CAUSE INJURY TO PERSONNEL OR DAMAGED EQUIPMENT. 8. PERFORM HYDROSTATIC TEST OF ALL NEW AND MODIFIED PIPES. THE PERFORM HYDROSTATIC TEST OF ALL NEW AND MODIFIED PIPES. THE PIPES SHALL BE TESTED AT THE PRESSURE LISTED IN THE SYSTEM DESIGN DATA TABLE. THE PRESSURE IN THE PIPE SHALL REMAIN CONSTANT FOR AT LEAST 30 MINUTES. LIQUID CARRYING PIPES SHALL BE TESTED WITH CLEAN WATER. GENERAL NOTES ARE CONTINUED ON 24-F.

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SYSTEM DESIGN DATA

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SERVICE

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OPERATING TEMPERATURE

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DESIGN TEMPERATURE

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OPERATING PRESSURE

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DESIGN PRESSURE

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ABS PIPE CLASS

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SHOP HYDRO TEST PRESSURE

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POST INSTALLATION HYDRO TEST PRESSURE

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BAR

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PSI

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BAR

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PSI

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BAR

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PSI

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BAR

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PSI

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SERVICE FUEL TRANSFER PUMP DISCHARGE

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AutoCAD SHX Text 95.00

AutoCAD SHX Text 45.00

AutoCAD SHX Text 113.00

AutoCAD SHX Text 3.50

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AutoCAD SHX Text 5.23

AutoCAD SHX Text 76.00

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III

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AutoCAD SHX Text 113.70

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FUEL PURIFIER MODULE DISCHARGE

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AutoCAD SHX Text 95.00

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AutoCAD SHX Text 5.00

AutoCAD SHX Text 73.00

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AutoCAD SHX Text 87.00

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III

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AutoCAD SHX Text 130.50

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LIST OF MATERIAL (QUANTITY FOR ONE SHIP)

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ITEM NO.

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QTY REQUIRED

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DESCRIPTION

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MTL SPEC

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MATERIAL

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MANUFACTURER/ SUPPLIER

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NSN OR MFR PART NO.

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SCE

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UNIT WT (LBS)

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TOTAL WT (LBS)

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REMARKS

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1 " SOCKET WELD TEE, 3000 LBS14" SOCKET WELD TEE, 3000 LBS

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ASTM A105

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FORGED STEEL

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IAF

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OR EQUAL.

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2" SOCKET WELD TEE, 3000 LBS

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ASTM A105

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FORGED STEEL

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AutoCAD SHX Text 622121.400

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IAF

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OR EQUAL.

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2 X 1 " REDUCING COUPLING, SOCKET WELD14" REDUCING COUPLING, SOCKET WELD

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ASTM A105

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FORGED STEEL

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AutoCAD SHX Text 622150R.398

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IAF

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OR EQUAL.

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2 LF

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1 " SCH 40 PIPE14" SCH 40 PIPE

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ASTM A106

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CARBON STEEL

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IAF

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2 LBS/LF

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OR EQUAL.

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1.5 LF

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2" SCH 40 PIPE

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ASTM A106

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CARBON STEEL

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IAF

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4 LBS/LF

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OR EQUAL.

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1 " GLOBE VALVE, SOCKET WELD, 3000 LB14" GLOBE VALVE, SOCKET WELD, 3000 LB

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ASTM A105

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CARBON STEEL

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IAF

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OR EQUAL.

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2" GLOBE VALVE, SOCKET WELD, 3000 LB

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ASTM A105

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CARBON STEEL

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IAF

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OR EQUAL.

S ee A

B S H oust on L ette r R ef T 2084503 D ate d 1

8-F E B -2

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REV

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REV

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DRAWING NO.

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SCALE:

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CAGE CODE

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SIZE

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ESWBS

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SHEET OF 4

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AS SHOWN

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GUIDANCE

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T-ALT: TAO 205-0004 FUEL OIL PURIFIER CROSS CONNECT PIPING MODIFICATIONS

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%%UPLAN VIEW 14-B

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2ND PLATFORM CROSS CONNECT REMOVAL

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SCALE: 1:50

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%%UREMOVAL SECTION 11-B

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2ND PLATFORM TIE-IN

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SCALE: 1:8

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2ND PLATFORM

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FWD

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VALVE FT-V-113 (E)

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VALVE FT-V-140 (E)

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VALVE FT-V-108 (E)

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LIST OF REMOVED MATERIAL (QUANTITY FOR ONE SHIP)

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ITEM NO.

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QTY RMVD

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DESCRIPTION

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DISPOSITION

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TYPE MATL RMVD

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TOTAL WT RMVD (LBS)

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REMARKS

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SCRAP

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FORWARD

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RETAIN

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1.75 FT

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1 " SCH 40 PIPE14" SCH 40 PIPE

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STEEL

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1.2 FT

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2" SCH 40 PIPE

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STEEL

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1 " PIPE CONNECTOR14" PIPE CONNECTOR

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STEEL

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2" PIPE CONNECTOR

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STEEL

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B S H oust on L ette r R ef T 2084503 D ate d 1

8-F E B -2

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REV

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REV

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DRAWING NO.

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CAGE CODE

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SIZE

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ESWBS

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SHEET OF 4

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NONE

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GUIDANCE

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T-ALT: TAO 205-0004 FUEL OIL PURIFIER CROSS CONNECT PIPING MODIFICATIONS

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%%USCHEMATIC 21-A

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CROSS CONNECT INSTALL DIAGRAM

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FT-P-003

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SERVICE FUEL TRANSFER PUMP

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5.7 M3/H @ 3.5 BAR

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FT-ST-003

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32FT01-056

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COAMING

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32FT01-058

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FT-YS-010

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FT-V-140

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FT-CV-101

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100FT01-052

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FT-V-113

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TO MISC. SERVICE TANKS

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40FT01-048

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100FT01-029

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40FT01-055

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FROM MISC. SERVICE TANKS

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REF 1

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TO WO/ST

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FT-V-142

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FT-V-126

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32FT01-057

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REF 1

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TO WO/ST

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SET @ 3 BAR

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MMR, 5-139-0, 3RD PLATFORM

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SET @ 5.23 BAR

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50FT01-026

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FT-V-138

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FT-V-141

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FT-MV-050

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FT-V-139

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FT-V-136

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FT-V-124

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32FT01-062

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32FT01-057

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FT-V-194

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TO FUEL STORAGE TANKS

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32FT01-056

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TO MAIN FUEL TRANSFER PUMP SUCTION

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FT-V-116

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TO SHIPS FUEL STORAGE TANKS

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FT-V-209

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FT-V-213

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50FT01-236

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FT-V-231

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VENT

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DRAIN

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32FT01-058

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AutoCAD SHX Text GENERAL NOTES, CONTINUED 9. UNLESS NOTED OTHERWISE, ALL ABBREVIATIONS ARE IN UNLESS NOTED OTHERWISE, ALL ABBREVIATIONS ARE IN ACCORDANCE WITH ASME Y14.38. 10. UNLESS OTHERWISE SPECIFIED, ALL DIMENSIONS ARE IN UNLESS OTHERWISE SPECIFIED, ALL DIMENSIONS ARE IN MILLIMETERS. 11. THE NUMBER AND LETTER IN PARENTHESIS () UNDER AN THE NUMBER AND LETTER IN PARENTHESIS () UNDER AN AUXILIARY VIEW DENOTES THE VIEW FROM WHICH IT WAS TAKEN. 12. WHERE A MANUFACTURER IS SPECIFIED FOR AN ITEM IN THE LIST WHERE A MANUFACTURER IS SPECIFIED FOR AN ITEM IN THE LIST OF MATERIAL, ANOTHER MANUFACTURER'S ITEM OF EQUAL QUALITY, FORM, FIT, AND FUNCTION MAY BE SUBSTITUTED WITH GOVERNMENT CONTRACTING OFFICER APPROVED. 13. HOLES WITHOUT REINFORCING OR INSERTS MUST BE GROUND HOLES WITHOUT REINFORCING OR INSERTS MUST BE GROUND SMOOTH WITHOUT NOTCHES OR IRREGULARITIES 14. WHEN REFERENCED TO THIS NOTE, BOLT HEAD, NUTS, WASHERS, WHEN REFERENCED TO THIS NOTE, BOLT HEAD, NUTS, WASHERS, AND EXPOSED BOLT THREADS ARE TO BE COATED IMMEDIATELY AFTER INSTALLATION WITH THE ADJACENT COATING SYSTEM. 15. TEMPORARY REMOVAL AND REINSTALLATION OF INTERFERENCES TEMPORARY REMOVAL AND REINSTALLATION OF INTERFERENCES NECESSARY TO ACCOMPLISH WORK SHALL BE KEPT TO A MINIMUM. 16. NON-DESTRUCTIVE TESTING (NDT) SHALL INCLUDE VISUAL NON-DESTRUCTIVE TESTING (NDT) SHALL INCLUDE VISUAL INSPECTION AS WELL AS A MAGNETIC PARTICLE TEST (MT) OR DYE PENETRANT (PT) ON WELDS TO THE SATISFACTION OF THE ABS SURVEYOR AND MSC REP. 17. ALL WELDING AND INSPECTION SHALL BE IN ACCORDANCE WITH ALL WELDING AND INSPECTION SHALL BE IN ACCORDANCE WITH ABS RULES AND MSC GTR (REFERENCE 1). WELDS SHALL BE DOUBLE CONTINUOUS (DC) FILLET WELDS OR FULL PENETRATION WELDS UNLESS SPECIFIED OTHERWISE. DC FILLET WELD SIZES SHALL BE IN ACCORDANCE WITH ABS STEEL VESSEL RULES, PART 3, CHAPTER 2, SECTION 19 AND SHALL USE A MINIMUM "C" FACTOR OF 0.35 DC. 18. ALL WORK SHALL BE TEMPLATED FROM VESSEL AND EQUIPMENT. ALL WORK SHALL BE TEMPLATED FROM VESSEL AND EQUIPMENT. SLIGHT DEVIATIONS FROM THE DRAWING ARE PERMISSIBLE TO SUIT THE ACTUAL CONDITIONS ABOARD VESSEL. 19. ALL PIPING SHALL BE SECURELY MOUNTED TO PREVENT VIBRATION ALL PIPING SHALL BE SECURELY MOUNTED TO PREVENT VIBRATION AND INJURY TO PERSONNEL WITH RUBBER LINED PIPE HANGER AND SHALL NOT IMPOSE STRAIN TO EQUIPMENT. INSTALL IN ACCORDANCE WITH GTR 23, REFERENCE 1.

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FROM SHIP FUEL SETTLING TANK (3-229-4)/ TO FUEL PURIFIER MODULE

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TO SHIPS FUEL SERVICE TANK NO. 1 (3-229-3)

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FROM SHIPS FUEL SERVICE TANK NO. 1 (3-229-3)

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FROM FO PURIFIER

B S H oust on L ette r R ef T 2084503 D ate d 1

8-F E B -2

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REV

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DWG NO,

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AutoCAD SHX Text 260-8615327

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REV

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DRAWING NO.

AutoCAD SHX Text 94421

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SCALE:

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CAGE CODE

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SIZE

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ESWBS

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SHEET OF 4

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AutoCAD SHX Text 8615327

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AS SHOWN

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GUIDANCE

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T-ALT: TAO 205-0004 FUEL OIL PURIFIER CROSS CONNECT PIPING MODIFICATIONS

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%%UPLAN VIEW 30-B

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2ND PLATFORM CROSS CONNECT INSTALL

AutoCAD SHX Text 9700 mm ABL

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SCALE: 1:50

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%%UINSTALL SECTION 27-B

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2ND PLATFORM TIE-IN

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SCALE: 1:8

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2ND PLATFORM

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VALVE FT-V-113 (E)

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VALVE FT-V-140 (E)

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VALVE FT-V-108 (E)

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FWD

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AutoCAD SHX Text L-20

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(REF)

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Sheets and Views

260-8615327 Fuel Oil Purifier Cross Connect Piping Modifications Rev--1

260-8615327 Fuel Oil Purifier Cross Connect Piping Modifications Rev--2

260-8615327 Fuel Oil Purifier Cross Connect Piping Modifications Rev--3

260-8615327 Fuel Oil Purifier Cross Connect Piping Modifications Rev--4

File details come from the government source that posted it. Updated Mar 3, 2026.