SO-19-300SOWSSDGFConditionRebuilds.docx

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Rebuild of F-condition (used) pumps, coolers and turbochargers service EPF class S. S. D. G
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N3220519Q6789
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USNS BURLINGTON

(EPF-10)

MACHINERY, AUXILARYSERVICE ORDER
14 MARCH 2019
ITEM NO. SO-19-300 Category “A”MSC/SBM
SHIP SERVICE DIESEL GENERATOR (SSDG) F CONDITION REBUILDS

1.0 ABSTRACT

1.1 This item describes the rebuild of F-condition (used) pumps, coolers and turbochargers service EPF class S.S.D.G.

2.0 REFERENCES

2.1 FMSNA Isotta Fraschini O.E.M. Technical Manual.

2.2 MSFSC Standard Work Item No 31: Motor driven pump overhauls

3.0 ITEM LOCATION

3.1 Contractors facility

4.0 GOVERNMENT FURNISHED MATERIAL / SERVICES:

4.1 Nineteen (19) each sea water pumps, P/N 00B28300

4.2 Eleven (11) each fresh water pumps, P/N 00B97600C

4.3 Twelve (12) each turbochargers, P/N 00D51800C

4.4 Eight (8) each fresh water cooler, P/N 00D44500C

4.5 Eleven (11) each lube oil coolers, P/N 347432-C021P1

5.0 NOTES

5.1 PERFORMANCE PERIOD: April 1-September 1, 2019

5.2 The Contractor shall be an authorized Fincantieri Marine Systems North America, Inc., authorized technical representative experienced with IFV1312C2ME-HPCR engines and the EPF Class.

5.3 The Contractor shall furnish all labor, tools and equipment to accomplish the Statement of Work.

6.0 QUALITY ASSURANCE REQUIREMENTS

6.1 The contractor shall perform system equipment pre-checks, as found inspections and operational completion checks with MSCREP present.

7.0 STATEMENT OF WORK

7.1 Furnish labor and materials to overhaul all used equipment listed in para 4.1 through 4.3.

7.1.1 Overhauls shall be performed in accordance with ref 2.2.

7.1.2 Turbochargers shall be balanced in accordance with OEM recommendations for rated speed.

7.1.3 Overhauls shall include replacement of bushings, bearings, seals and hardware. Any additional parts required shall requested via condition report.

7.1.4 All material shall be OEM and ABS approved.

7.1.5 MSCREP and ABS shall attend layout inspection and final assembly inspections. Contractor shall provide individual reports for each piece of equipment detailing work performed, inspections, measurements and balancing data.

7.1.6 Upon completion of work, package each piece of equipment individually for international shipment and deliver to MSC Warehouse, Norfolk, VA.

7.2 Perform disassembly of coolers listed in para 4.4 and 4.5. MSCREP shall inspect all cooler plates upon disassembly.

7.2.1 Perform OEM recommended cleaning procedure on all cooler plates. MSCREP shall perform cleanliness inspection of all cooler plates. All plates shall be free of scale, debris and build up.

7.2.2 Reassemble all coolers using new CFM gaskets and seals. Perform hydrostatic test of all coolers not to exceed 50 psi on the seawater side of the coolers. No water shall be introduced to lube oil sides of the coolers.

7.2.3 Provide cleaning, testing and inspection data with each cooler.

7.2.4 Upon completion of work, fully drain all coolers, package each piece of equipment individually for international shipment and deliver to MSC Warehouse, Norfolk, VA.

7.3 Inspection

7.3.1 Contractor shall perform a preliminary/as found inspection of all material and provide as found condition report detailing findings and additional repairs required.

7.3.2 Hard copies of all inspection records shall be packaged with each applicable piece of equipment. Any equipment received at MSC Warehouse without inspection documentation included shall be assumed f-condition and returned to the contractor for rebuild at the contractors cost.

7.4 Manufacturer’s Representative:

7.4.1 Point of Contact For OEM Services:

Simone Scafetti Technical Manager Fincantieri Marine Systems North America, Inc. 800-C Principal Court Chesapeake, VA 23320 Phone: (757) 548-6000 ext. 133 Cell: (757) 289-7269 Fax: (757) 540-6012 E-mail: sscafetti@fmsna.com

8.0 General Requirements: NONE

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