N32205-14-T-3015_Solicitation.doc
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- N32205-14-T-3015
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Section SF 1449 - CONTINUATION SHEET
| ITEM NO |
| SUPPLIES/SERVICES |
| QUANTITY |
| UNIT |
| UNIT PRICE |
| AMOUNT |
Each
USNS AMELIA EARHART, MDG #1 15-20K OVERHAUL
FFP
USNS AMELIA EARHART, SEE STATEMENT OF WORK FOR FULL DETAILS
FOB: Destination
PURCHASE REQUEST NUMBER: N2319640704616
NET AMT
DELIVERY INFORMATION
| CLIN |
| DELIVERY DATE |
| QUANTITY |
| SHIP TO ADDRESS |
| UIC |
| 0001 |
| POP 01-JUN-2014 TO |
01-AUG-2014
| N/A |
| N/A |
FOB: Destination
INSPECTION AND ACCEPTANCE TERMS
Supplies/services will be inspected/accepted at:
| CLIN |
| INSPECT AT |
| INSPECT BY |
| ACCEPT AT |
| ACCEPT BY |
| 0001 |
| Destination |
| Government |
| Destination |
| Government |
CLAUSES INCORPORATED BY FULL TEXT
52.212-1 (ADDENDUM) ADDITIONAL INSTRUCTIONS TO OFFERORS--COMMERCIAL ITEMS
This procurement is a FAR Part 12 acquisition being conducted under FAR Subpart 13.5 Test Program. Accordingly, simplified acquisitions procedures apply. After receipt of quotes, the Government may without notice, negotiate with and, if desired, seek a quote revision from as many or as few quoters as it, in its discretion, deems appropriate.
1. General Instructions
Quoters shall submit quotes:
Technical Quotes
Price Quote – Should be submitted separate from Technical.
Technical Quotes
This item requires a qualified and certified (MAN Diesel) OEM representative to perform the technical services for the Main Diesel Engine #1 15,000-20,000 hr overhaul and major turbo charger overhaul as well as Main Diesel Engine head overhaul and re-dressing.
Period of Performance for MDG Overhaul onboard Ship; 10 June through 23 June 2014. Location; Santa Rita Guam.
Period of performance for Engine Head Overhaul at Contractors Facility; 23 June thru 1 August 2014.
The start and the completion of each task SHALL be done in the period of performances made available. Offeror is also to provide a statement that they are a certified MAN Diesel representative and can provide all services outlined in the statement of work.
Price and Other Business Considerations
1. The Offeror SHALL price each requirement in paragraphs 7.1.5 thru 7.5. Price shall include but not limited to; labor hours, material, transportation, travel, per diem, lodging etc. Travel expenses, including per diem, lodging, rental, transportation, will not exceed the limitations set forth in the JTR and FAR 31.205-46.
2.
Terms of any express warranty.
3.
Any discount terms.
4.
A completed copy of the representations and certifications at FAR 52.212-3 Alternate I and DFARS 252.212-7000 or a statement stating that they are available via the SAM website, https://www.sam.gov/portal/public/SAM/.
5.
Remittance address, Tax Identification Number, DUNS number and Cage Code.
6. Responses to this solicitation are due April 09, 2014 at 1000 local time, Norfolk, VA. LATE QUOTES MAY NOT BE CONSIDERED FOR EVALUATION. Quotes may be e-mailed to Donnie.Leger@navy.mil. Please reference the solicitation number on your proposal.
8. Quotes submitted in response to this solicitation shall not contain nor be subject to the quoter’s standard commercial terms and conditions. Any offer submitted in response to this solicitation which includes the quoter’s standard commercial terms and conditions may be considered a material defect and may be rejected as being non-responsive to the solicitation.
BASIS FOR AWARD:
Award will be made to the responsible, technically acceptable quoter, whose quote, conforming to the Request for Quotation, offers the lowest evaluated price.
(End of Addendum)
STATEMENT OF WORK
1.0 ABSTRACT:
1.1 This item describes technical services for the Main Diesel Engine #1 15,000-20,000 hr overhaul and major turbo charger overhaul as well as Main Diesel Engine head overhaul and re-dressing.
2.0 REFERENCES:
2.1 References:
2.1.1 T/M T9233-CF-IMC-010; Diesel Engines, Main Power Generation, Models 9L 48/60 and 8L 48/60, Volume B1, Engine Operating Instructions.
2.1.2 T/M T9233-CF-IMC-020; Diesel Engines, Main Power Generation, Models 9L 48/60 and 8L 48/60, Volume B2, Engine Working Instructions.
2.1.3 T/M T9233-CF-IMC-040; Diesel Engines, Main Power Generation, Models 9L 48/60 and 8L 48/60, Volume B3, Spare Parts.
2.1.4 T/M T9233-CF-IMC-070; Diesel Engines, Main Power Generation, Models 9L 48/60 and 8L 48/60, Volume E1-E4, Engine Operating Instructions.
2.1.5 T/M T9233-CF-IMC-030; Diesel Engines, Main Power Generation, Models 9L 48/60 and 8L 48/60, Volumes C1, C2, C3, Turbocharger Operating and Working Instructions/Spare Parts Catalog.
2.1.6 FM-MAN 48/60 MDG Engine SN: 939877R8L2 Connecting Rod Bearing Failure Evaluation Dated 1 Oct 2012.
3.0 ITEM LOCATION AND DESCRIPTION:
3.1 Location/Quantity/Contractor Supplied Material.
3.1.1 Location: Main Machinery Room 5-66-0
3.1.2 Quantity: Main Diesel Engine No. 1.
3.2 Item Description/Manufacturer's Data:
-FME/MAN B&W 8L 48/60 Diesel Engine
3.3 Contractor Supplied Material:
3.3.1 MDG Overhaul;
3.3.1.1 Contractor shall provide the following additional parts;
3.3.1.1.1 Main Bearings, Upper Bearing; X11.02169-3867 (9ea)
Lower Bearing; X11.02169-3869 (9ea)
3.3.1.1.2 Connecting Rod Bearings, Upper Bearing; X11.03069-3240 (8ea)
Lower Bearing; X11.03069.3240 (8ea)
3.3.2 MDG Head Overhaul and Re-dressing;
3.3.2.1 Contractor will provide all the necessary material needed to rebuild and refurbish cylinder heads. Contractor is to review this statement of work and provide all parts necessary to complete tasking per this service order. This shall include all gaskets/ O-Rings and renewable parts.
3.3.3 Contractor is to review this statement of work and provide any additional tooling /rigging and parts not provided via GFM.
4.0 GOVERNMENT FURNISHED EQUIPMENT/ MATERIALS/ SERVICES:
4.1 The Government will provide 8ea dressed Cylinder heads currently onboard.
4.2 The Government will provide One (1) 8 cylinder 15,000-20,000 overhaul kit.
8L Engine MDG #1: FME PN: M12702080
| Vessel: |
| USNS Amelia Earhart TAKE-6 |
| Engine: |
| Man 8L48/60 |
| Item |
| Description |
| Qty |
| M12702097*00 |
| KIT, 10 AND 30 BAR SYSTEM WEAR PARTS FOR TAKE (125.98) |
| 1 |
| F11.99003-0078*00 |
| WEAR PARTS |
| 1 |
| F11.99003-0056*00 |
| WEAR PARTS PER REFERENCE V |
| 1 |
| F11.99003-0413*00 |
| WEAR PARTS |
| 1 |
| X11.99003-0072*00 |
| WEAR PARTS PER REFERENCE V |
| 1 |
| F11.99003-0133*00 |
| SET OF WEAR PARTS |
| 1 |
| F11.99004-0037*00 |
| WEAR PARTS-SET PER REFERENCE V |
| 1 |
| X11.43205-0009*00 |
| FILTER |
| 1 |
| K06.56930-1777*00 |
| O-RING |
| 1 |
| K06.56930-0469*00 |
| O-RING |
| 1 |
| C11.99004-0296*00 |
| KIT, REPAIR -R40 REGULATOR |
| 1 |
| C11.99004-0323*00 |
| KIT, REPAIR -R18-100V REGULATOR |
| 1 |
| M12702098*00 |
| KIT, REPLACE ALL PISTON RINGS (034.08) T-AKE |
| 8 |
| K06.56933-5816*00 |
| SEAL RING |
| 2 |
| K06.56936-2416*00 |
| ROUND SEAL RING |
| 4 |
| X11.03400-1675*00 |
| PISTON RINGS (PER CYLINDER) |
| 1 |
| E11.03456-1312*00 |
| COMPRESSION RING H=8 |
| 1 |
| E11.03456-1198*00 |
| COMPRESSION RING |
| 2 |
| E11.03431-0234*00 |
| ASSEMBLY OIL SCRAPER-RING |
| 1 |
| X11.05087-0353*00 |
| SEAL RING REF DWG D11.05087-0352 |
| 1 |
| M12702082*00 |
| KIT, REHONE ALL CYLINDER LINERS (050.04) T-AKE |
| 8 |
| K06.56190-0739*00 |
| SEAL RING |
| 1 |
| K06.56190-0718*00 |
| SEAL RING A22X27 DIN 7603 CU |
| 10 |
| K06.56936-0986*00 |
| ROUND SEAL RING |
| 1 |
| K06.56190-0708*00 |
| SEAL RING A16X20 DIN 7603 CU |
| 3 |
| K06.56933-6366*00 |
| SEAL RING |
| 4 |
| X11.05087-0353*00 |
| SEAL RING REF DWG D11.05087-0352 |
| 1 |
| K06.56936-2416*00 |
| ROUND SEAL RING |
| 8 |
| K06.56933-5816*00 |
| SEAL RING |
| 1 |
| M12702083*00 |
| KIT, REMOVE CLEAN AND CHECK ALL CYLINDER HEADS (055.05) T-AKE |
| 8 |
| K06.56190-0729*00 |
| SEAL RING |
| 3 |
| M12702084*00 |
| KIT, REMOVE AND CLEAN ALL SAFETY VALVES (057.02) |
| 8 |
| K06.56190-0919*00 |
| SEAL RING |
| 1 |
| M12702085*00 |
| KIT, REMOVE TWO CAMSHAFT BEARINGS (102.09) |
| 1 |
| F11.07787-0116*00 |
| GASKET |
| 1 |
| K06.56409-0035*00 |
| SEAL RING 722 AM 880 |
| 10 |
| 16114092*00 |
| CORD STOCK,O-RING 1/4" VITON |
| 1 |
| M12702086*00 |
| KIT, CHECK ROCKER ARM BUSHINGS (2) CYLINDERS (111.04) |
| 1 |
| K06.56190-0708*00 |
| SEAL RING A16X20 DIN 7603 CU |
| 5 |
| M12702087*00 |
| KIT, REMOVE ALL EXHAUST VALVES (114.03) |
| 8 |
| K06.56936-1579*00 |
| ROUND SEAL RING |
| 2 |
| K06.56936-4251*00 |
| ROUND SEAL RING 170,82X5,33 MAN 356 FPM1- |
| 10 |
| M12702088*00 |
| KIT, OVERHAUL ALL STARTING VALVES (161.01) |
| 8 |
| F06.56539-0006*00 |
| SET OF GASKETS |
| 1 |
| F06.56539-0083*00 |
| SET OF GASKETS |
| 1 |
| K06.56936-2775*00 |
| ROUND SEAL RING |
| 3 |
| M12702094*00 |
| KIT, OVERHAUL MAIN STARTING VALVE |
| 1 |
| K06.56190-0719*00 |
| SEAL RING |
| 1 |
| F06.56539-0076*00 |
| SET OF GASKETS |
| 1 |
| K06.56200-0707*00 |
| SEAL RING |
| 1 |
| F06.56539-0072*00 |
| SET OF GASKETS |
| 1 |
| K06.56510-0112*00 |
| SEAL RING |
| 1 |
| M12701655*00 |
| KIT,TURBO LOCATING BEARING (KIT 446.08) |
| 1 |
| 14002496*00 |
| SEALING RING |
| 3 |
| 14000572*00 |
| SEALING RING |
| 2 |
| 14000540*00 |
| O-RING SEAL |
| 1 |
| 14002378*00 |
| SEAL DISK |
| 1 |
| 14002470*00 |
| SEALING RING |
| 1 |
| 14002473*00 |
| SEALING RING |
| 1 |
| 14002475*00 |
| SEALING RING |
| 2 |
| 14000545*00 |
| SEAL |
| 1 |
| 14000550*00 |
| SEAL |
| 1 |
| 14000555*00 |
| SEAL |
| 1 |
| 14002434*00 |
| INTERMEDIATE RING |
| 1 |
| 14002375*00 |
| O-RING SEAL, NA48/S |
| 1 |
| 14002376*00 |
| O-RING SEAL |
| 1 |
| M12701659*00 |
| KIT,TURBO CHARGER OVERHAUL |
| 1 |
| 14002388*00 |
| SEALING RING |
| 1 |
| 14002399*00 |
| SEALING RING |
| 1 |
| 14002496*00 |
| SEALING RING |
| 3 |
| 14000572*00 |
| SEALING RING |
| 2 |
| K06.56190-0705*00 |
| SEAL RING A14X18 DIN 7603 CU |
| 1 |
| K06.56190-0729*00 |
| SEAL RING |
| 1 |
| K06.56936-2123*00 |
| ROUND SEAL RING 46,99X5,33 MAN 356 FPM1-7 |
| 1 |
| K06.56930-2109*00 |
| ROUND SEAL RING |
| 1 |
| K06.56936-2551*00 |
| ROUND SEAL RING |
| 1 |
| K06.56190-0716*00 |
| SEAL RING A21X26 DIN 7603 CU |
| 1 |
| K06.56425-0306*00 |
| GASKET |
| 1 |
| K06.56425-0107*00 |
| GASKET |
| 1 |
| K06.56190-0709*00 |
| SEAL RING |
| 1 |
| K06.56190-0718*00 |
| SEAL RING A22X27 DIN 7603 CU |
| 1 |
| K06.56190-0710*00 |
| SEAL RING |
| 1 |
| 14002378*00 |
| SEAL DISK |
| 1 |
| 14002470*00 |
| SEALING RING |
| 1 |
| 14002473*00 |
| SEALING RING |
| 1 |
| 14002475*00 |
| SEALING RING |
| 2 |
| M12701658*00 |
| KIT,OVERHAUL BUFFER PISTON |
| 1 |
| X11.43487-0016*00 |
| SET OF GASKETS REF DWG F11.43487-0018 |
| 1 |
| F11.43487-0037*00 |
| GASKET |
| 1 |
| K06.46700-3144*00 |
| PRESSURE SPRING |
| 1 |
| K06.46703-1433*00 |
| PRESSURE SPRING |
| 1 |
| M12701641*00 |
| KIT,MAIN BEARING CHECKING (KIT 021.06) |
| 1 |
| K06.22130-0208*00 |
| CLAMPING PIN |
| 1 |
| K06.56930-2775*00 |
| ROUND SEAL RING 75.57X5.33 |
| 2 |
| M12701654*00 |
| KIT,TURBO CLEANING (KIT 554.03) |
| 1 |
| 14002496*00 |
| SEALING RING |
| 3 |
| 14000572*00 |
| SEALING RING |
| 2 |
| 14000540*00 |
| O-RING SEAL |
| 1 |
| 14002378*00 |
| SEAL DISK |
| 1 |
| M12701640*00 |
| KIT,CRANKCASE COVER (KIT 073.01) |
| 1 |
| D11.07387-0307*00 |
| GASKET |
| 2 |
| D11.07387-0312*00 |
| GASKET |
| 1 |
| M12701645*00 |
| KIT,GEAR BACKLASH CHECKING (KIT 077.05) |
| 1 |
| F11.07787-0116*00 |
| GASKET |
| 1 |
| D11.07387-0312*00 |
| GASKET |
| 1 |
| D11.07387-0307*00 |
| GASKET |
| 2 |
| M12701646*00 |
| KIT,CHECK CAMS, ROLLERS, AND FOLLOWERS (KIT 077.05A) |
| 1 |
| K06.56409-0035*00 |
| SEAL RING 722 AM 880 |
| 9 |
| M12701650*00 |
| KIT,INJECTION PUMP DRIVE (KIT 434.38) |
| 1 |
| K06.56936-2775*00 |
| ROUND SEAL RING |
| 2 |
| K06.56936-3984*00 |
| ROUND SEAL RING |
| 1 |
| K06.56686-0420*00 |
| SEAL RING SQUARE |
| 1 |
| K06.56936-1386*00 |
| ROUND SEAL RING |
| 1 |
| K06.56269-0606*00 |
| SHAFT SEAL |
| 1 |
| K06.56190-0739*00 |
| SEAL RING |
| 2 |
| F11.20087-0093*00 |
| SEAL RING |
| 1 |
| F11.20087-0094*00 |
| SEAL RING |
| 1 |
| K06.56938-1217*00 |
| ROUND SEAL RING |
| 4 |
| K06.56936-1430*00 |
| ROUND SEAL RING |
| 2 |
| K06.56936-1714*00 |
| ROUND SEAL RING |
| 1 |
| K06.56190-0703*00 |
| SEAL RING |
| 2 |
| K06.56190-0706*00 |
| SEAL RING DIN 7603 A14X20 CU |
| 1 |
| K06.56190-0705*00 |
| SEAL RING A14X18 DIN 7603 CU |
| 1 |
| M12701635*00 |
| KIT,PUMP,FUEL INJECTION-BAFFLE SCREWS (KIT 200.04) |
| 8 |
| K06.56190-0739*00 |
| SEAL RING |
| 2 |
| F11.20094-0215*00 |
| BAFFLE SCREW ASSEMBLY |
| 2 |
| F11.20044-0083*00 |
| PLATE |
| 2 |
| K06.01283-0910*00 |
| HEXAGON BOLT M6X12 DIN 933 8.8 |
| 4 |
| M12701636*00 |
| KIT,VALVE,FUEL INJECTION (KIT 221.01) |
| 8 |
| K06.56936-2775*00 |
| ROUND SEAL RING |
| 7 |
| F11.22187-0053*00 |
| SEAL RING |
| 1 |
| K06.56936-1430*00 |
| ROUND SEAL RING |
| 2 |
| K06.56936-1714*00 |
| ROUND SEAL RING |
| 1 |
5.0 NOTES:
5.1 The contractor and subcontractors must consult Military Sealift Command’s General Technical Requirements, (GTR’s), to determine applicability to this work item. The contractor and all subcontractors must comply with all applicable GTR requirements.
5.2 The contractor and subcontractors shall review other work items under this contract, to determine their effect on the work required by this item. Based on this review the contractor shall plan and schedule work to minimize conflicts between work items.
5.3 This ship contains High Voltage (HV) electrical systems. The contractor and subcontractors shall obey all posted and verbal instructions regarding safety and exclusion from High Voltage areas. At no time shall a contractor or subcontractor approach, work on, or enter a High Voltage area without proper authorization.
5.4 THE USNS TAKE CLASS ELECTRICAL COLOR CODING DOES NOT FOLLOW CONSISTENT COLOR SCHEME. THE SHIP IS KNOWN TO HAVE CURRENT CARRYING CONDUCTORS COLORED GREEN, BLUE, BLACK AND WHITE. THE CONTRACTOR SHALL ASSUME ALL ELECTRICAL CABLES ARE HOT UNTIL TESTED OTHERWISE. THE CONTRACTOR SHALL TEST ALL ELECTRICAL CABLES TO ENSURE THEY ARE DEAD PRIOR TO WORKING ON THE ITEM
5.5 Period of Performance for MDG Overhaul onboard Ship; 10 June through 23 June 2014. Location; Santa Rita Guam.
5.6 Period of performance for Engine Head Overhaul at Contractors Facility; 23 June thru 1 August 2014.
5.7 Principal Port Engineers Contact information is;
Scott Alvey, office (757-443-0979) Cell (757-803-4539), and email (scott.alvey@navy.mil).
6.0 QUALITY ASSURANCE REQUIREMENTS: None.
7.0 STATEMENT OF WORK:
7.1 MDG No. 1 15k-20khr Overhaul;
7.1.1 Provide the service of a sufficient number of OEM authorized OEM authorized service representatives to accomplish specified engine and turbocharger maintenance. The OEM authorized service providers shall be a Sr. Service Tech Rep Experience with MAN B&W 48/60 engines. All work shall be performed / overseen by an authorized MAN OEM Rep.
Suggested Source Point of Contact For OEM Services:
Adel Mousa
3190 S.W 4th Avenue
Fort Lauderdale, Fl 33315
Adel.Mousa@mshs.com Office: 954-763-3660
Fax: 954-763-2872
Cell: 954-684-2372
Or
Fairbainks Morse Engine (FME)
1545 Tidelands Ave. Suite J
National City, CA 91950
619-447-3218
800-322-7241
Fax 619-477-3021
POC: Mike Svehla
Mike.Svehla@FairbanksMorse.com
7.1.2 Ship’s force will provide special tools as required.
7.1.3 Shipyard shall assist OEM authorized service providers as necessary for support.
7.1.4 All maintenance shall be performed in accordance with OEM recommended practices and procedures.
7.1.5 OEM authorized service providers will provide support to perform the following MDG maintenance items taken from reference 2.1.1 Chapter 4.7 Change A maintenance schedule (15000-20000 hrs) Listed on Table 1.
7.1.6 OEM authorized service providers will provide support to perform the following Turbo Charger maintenance items taken from reference 2.1.5 Listed on Table 1.
7.1.7 Contractor shall provide shipping to and from shop to perform turbocharger major overhaul if required.
7.1.8 Contractor shall provide rigging services to relocate refurbished heads (currently onboard) to the MMR. Once refurbished heads are installed and replaced, Contractor shall install “Old” heads into crates for shipping to their facility for overhaul and re-dressing. See paras below.
7.1.9 Contractor shall retain the existing Hydrostatic testing information for the ABS Surveyor.
7.1.10 Contractor shall inspect the Connecting Rod bearings on cylinders 1 and 2. For history, see reference 2.1.6 report from the OEM.
7.1.10.1 Contractor shall perform and document a connecting rod big end stud tension loosening pressure check on the No. 1 & 2 connecting rod big end studs. Connecting rod bearings shall be removed and visually inspected for future use. Contractor shall document all torque values, and all other critical data during this inspection and reassemble per the applicable OEM Work Card requirements.
Table 1
| Ref 2.1.1 Maintenance Schedule Serial Number |
| Category |
| Job Description |
| Work Card |
| Scope of Work |
| 009 |
| Fuel Oil System |
| Check overhaul buffer pistons |
| 434.04 |
| -MDG #1 |
| 017 |
| Lube Oil System |
| Check oil drainage of piston big-end and main bearings on the gear box and the turbocharger (visually) |
| none |
| -Each cylinder MDG #1. |
-Turbo charger MDG #1
| 018 |
| Lube Oil System |
| Check oil drainage of camshaft bearings, injection pumps and valve gear in the rocker are casing (visually) |
| none |
| -Each cylinder MDG #1 |
| 045 |
| Compressed Air and Control air System |
| Control air system: Clean the water separator and air filter. |
| 125.10 |
| -MDG #1 |
| 076 |
| Measurement and Control Systems |
| Check measuring system for exhaust gas temperatures |
| none |
| -MDG #1 |
| 082 |
| Engine Foundations/Pipe Connections |
| Foundations: Check tension of bolts. Check stoppers, brackets and resilient elements for tight fit |
| 012.01 |
| -MDG #1 |
| 083 |
| Engine Foundations/Pipe Connections |
| Resilient Mount: Check amount of settling of resilient elements. |
| 012.01 |
| - MDG #1 |
| 086 |
| Engine Foundations/Pipe Connections |
| Bolted connections: Check for tight fit/proper preload (e.g. on exhaust gas and charge air pipe, charge air cooler and turbocharger. |
| 000.30 |
| - MDG #1 |
| 092 |
| Flexible Coupling/Turning Gear |
| Flexible Coupling: Check alignment and rubber elements |
| 000.09 |
| - MDG #1 |
| 093 |
| Flexible Coupling/Turning Gear |
| Coupling Bolts: Check for tight fit/proper preload |
| 020.02 |
| - MDG #1 |
| 112 |
| Running Gear/Crankshaft |
| Check the running gear (visually) |
| none |
| - MDG #1 |
| 113 |
| Running Gear/Crankshaft |
| Crankshaft: measure crankweb deflection |
| 000.10 |
| - MDG #1 |
| 122 |
| Main Bearing: |
| Locating bearing: Check axial clearance |
| 021.XX |
| MDG #1 |
| 123 |
| Main Bearing: |
| Lower one bearing (per engine) cap and inspect bearing shell. Check pressure for loosening bearing bolts |
| 000.11 |
012.02
012.03
021.xx -One bearing MDG #1
| 142 |
| Big-End Bearing |
| Remove and check one bearing shell. If bearing shell cannot be used again check all bearings. Incl the main bearings. Check pressure for loosening bearing bolts. |
| 000.11, 030.02, 030.03, 030.04, |
| -One bearing MDG #1 |
| 153 |
| Piston/Piston Pin |
| Remove, clean and check all Pistons. Measure Rings Grooves. Replace all piston rings |
| 034.01 |
034.02
050.05 -All cylinder MDG #1.
| 154 |
| Piston/Piston Pin |
| Remove one piston pin. Check piston bush, measure the clearance. |
| 034.03 |
| -One Piston MDG #1. |
| 155 |
| Piston/Piston Pin |
| Disassemble one piston. Clean components. Check cooling spaces and cooling passages for coke deposits. If thickness of layer exceeds 1mm, disassemble all Pistons. |
| 034.02 |
034.03
034.04 -One Piston MDG #1.
| 163 |
| Cylinder Liner |
| Measure and re-hone all cylinder liners |
| 050.02 |
050.05 -All Cylinders MDG #1
| 173 |
| Cylinder Head |
| Remove, clean and check all cylinder heads |
| 055.02 |
| -All cylinder heads MDG #1 |
| 182 |
| Safety Valves |
| Safety Valves in Crankcase covers: Check all valves for ease of movement |
| 073.01 |
| -All cylinders MDG #1 |
| 183 |
| Safety Valves |
| Safety valves in the cylinder heads: Remove and clean all valves. Check opening pressure |
| A |
| -All cylinders MDG #1 |
| 202 |
| Camshaft Drive |
| Check gearwheels, measure the backlash |
| 100.01 |
| -MDG #1 |
| 216 |
| Camshaft/Camshaft bearing/Cam Follower |
| Check Cams, rollers and cam follower (visually) |
| 112.02, 209.01 |
| -Each cylinder MDG #1 |
| 217 |
| Camshaft/Camshaft bearing/Cam Follower |
| Check bushes of cam follower on one cylinder |
| 112.02 |
| -One cylinder MDG #1 |
| 218 |
| Camshaft/Camshaft bearing/Cam Follower |
| Remove two camshaft bearings, check running surface. Check pressure for loosening bearing bolts |
| 000.11 |
102.01 -Two Camshafts Bearings MDG#1
| 223 |
| Rocker arm |
| Check rocker arm bushes on two cylinders |
| 111.02 |
| -Two cylinders MDG #1 |
| 235 |
| Inlet and Exhaust Valves |
| Remove all inlet valves. Check valve rotators, replace worn parts. Check valve guides |
| 113.01 |
113.02
113.03
113.04
113.05
-All cylinder MDG #1
| 243 |
| Inlet and Exhaust Valves |
| Remove all exhaust valves. Check and regrind valve seats. Check valve guides. |
| 113.03 |
113.04
113.05
114.01
114.02
-All Cylinders MDG #1
| 272 |
| Starting Air Pilot Valve/Starting Valve/Main Starting Valve |
| Remove and overhaul all starting air pilot valves |
| 160.01 |
| - MDG #1 |
| 274 |
| Starting Air Pilot Valve/Starting Valve/Main Starting Valve |
| Remove and overhaul all starting valves |
| 161.01 |
161.02
- MDG #1
| 275 |
| Starting Air Pilot Valve/Starting Valve/Main Starting Valve |
| Remove and overhaul main starting valve |
| 162.01 |
| MDG #1 |
| 303 |
| Fuel Injection Pump |
| Detach, disassemble and check one injection pump together with drive and cam follower |
| 2000.03, 200.04, 201.01, 201.02, |
| -One injection pump MDG #1. |
| 323 |
| Fuel Injection Valve |
| Remove all injection valves. Replace nozzle elements. |
| 221.01, 221.02, 221.03, 221.04 |
| -Each cylinder MDG #1 |
| 951 |
| Turbocharger |
| Major Overhaul- |
Remove, clean and check all components of the turbocharger. Check gaps and clearances on reassembly 000.31
500.06
500.10
500.15
500.23
500.26 -MDG #1 Turbo
| 941 |
| Turbocharger |
| Check the locating bearing |
| 500.06 |
500.19
- MDG #1
7.1.11 Contractor shall facilitate the procurement of any additional part required. Contractor will be compensated via condition report for additional parts if required.
7.1.12 All parts that are required to be IMO certified for IAPP shall be procured directly from the OEM to meet IMO requirements. These parts shall be noted and included in the service report.
7.1.13 If required, Tech Rep shall ride sea trials to ensure engine meets all parameters and load requirements.
7.2 MDG Head Overhaul and Head Re-dressing;
7.2.1 Provide the service of Authorized MAN B&W 48/60 Authorized Service Provider to perform cylinder head refurbishment experienced with MAN B&W 48/68 engines. All work shall be performed by an Authorized MAN B&W 48/60 Authorized Service Provider.
7.2.2 The Government shall ship “old” heads to contractor’s facility for refurbishment.
7.2.3 All work shall be performed in accordance with the OEM recommended practices and procedures.
7.2.4 Recondition and prepare eight (8) cylinder heads. The following shall be performed on each head:
7.2.4.1 Record Serial number and IMO number of each cylinder head and indicate in the final Service Report.
7.2.4.2 Completely disassemble and clean each of the heads.
7.2.4.3 Perform and inspection of each of the heads.
7.2.4.4 Chemically clean each of the heads including cooling water passageways.
7.2.4.5 Perform a hydrostatic test of each head to ten (10) bar and hold for 30 minutes. ABS shall witness.
Note:
The contractor shall provide the services of ABS to witness the hydrostatic test.
7.2.4.6 ABS shall provide a Survey Report identifying the heads by Serial No. and that the hydrostatic test was witnessed with no defects or leaks were observed.
7.2.4.7 Exhaust valve cages shall be removed and the seats ground (if required).
7.2.4.8 Exhaust valve O-rings shall be renewed.
7.2.4.9 Inspect Exhaust valve guides to ensure within OEM specifications.
7.2.4.10 Inspect exhaust valve springs.
7.2.4.11 Inspect Intake valve guides to ensure within OEM specifications.
7.2.4.12 O-rings on exhaust and intake valve guides shall be replaced.
7.2.4.13 Inspect Intake valve seats and ground if required.
7.2.4.14 Inspect all valve keepers and valve rotators.
7.2.4.15 Overhaul start air valve.
7.2.4.16 Lap all components with mating surfaces. This is to include all landings, start air valve, exhaust valve, injector, and lower landing surfaces.
7.2.4.17 Check intake valve springs.
7.2.4.18 Re-assemble cylinder head.
7.2.4.19 Paint cylinder head machinery grey (exterior only).
7.2.4.20 Preserve cylinder heads IAW OEM recommendations.
7.2.4.21 Include all necessary seal rings and o-rings in the package to install new heads to engine.
7.2.4.22 Package each cylinder head separately. Each package shall include a copy of the service report and ABS report in each crate. Each crate shall be suitable for overseas shipment including use of certified bug free wood. Each package shall be clearly marked on the exterior indicating the heads serial No.
7.2.4.23 Upon completion of work, ship newly rebuilt cylinder heads to the following:
MILITARY SEALIFT COMMAND NORFOLK
M/F: USNS (Ship Name)
BUILDING W-143, DOORWAY 10
1968 GILBERT ST
NORFOLK, VA 23511
7.3 Reports:
7.3.1 MDG Overhaul; Provide service report in pdf format. One copy of the report shall be turned over to the Chief Engineer. One copy of the report shall be turned over to the Port Engineer. The report shall contain the following as minimum:
· Engine operating hours and Serial #’s.
· Photographs of the engine condition at disassembly and any unusual conditions.
· Description of any abnormal or usual conditions found during maintenance.
· A positive statement indicating that each of the table 1 maintenance items has been completed. (For example, Item 017 oil drainage of piston big-end and main bearings checked on the gear box and found sat.)
· Measurements taken and recorded for items in Table 1 above shall be included in the report and compared with specified values listed in reference 2.1 Operating Instructions. Both the specified value and the recorded value shall be listed in the report.
· Include comments on any defects found in arrangements for removals and lifting of engine components.
· Include a listing of any additional special tools found to be needed for successful maintenance on engine.
· Include a listing of all parts used during maintenance. The parts list shall include the Sub-Assembly drawing # and part#, the FME part #.
· Include a listing of all parts included in the parts kit or ordered and not used. Items turned over to ship’s Force.
· Flexible coupling alignment measurements per the applicable work card and reference 2.4 Appendix C Alignment Log Sheet.
· Crankshaft Deflection readings per the applicable work card and reference 2.4 Appendix D Crankshaft Deflection Record Sheet.
· Main Bearing axial clearance.
· Main bearing lower cap condition on the one bearing per engine removed. Include photos.
· Big-End bearing shell condition on the one bearing per engine removed. Include photos
· Piston condition pistons removed and the disassembled piston. Include photos. Include axial clearance of the piston rings in the grooves.
· Cylinder liner dimensions per the applicable work card. All liner of the engine shall be recorded.
· Cylinder head conditions. All cylinder heads
· Inlet valve condition including valve rotators, and valve seats. Two inlet valves per cylinder, all cylinders.
· Exhaust valve condition including valve rotators, and valve seats. Two exhaust valves per cylinder, all cylinders.
· Include all start air valve tightness check results.
· Include injection pump and cam follower condition. One per engine is removed and disassembled. Measure and make note of the radial and axial play of the fuel pump drive cam follower rollers and compare against permitted value.
· Fuel injection valve condition. All valves per engine.
· Part Number cross-reference from FME to B&W MAN for the 8L and 9L 48/60 Diesel Engine.
7.3.2 MDG Head Overhaul and Re-Dressing;
7.3.2.1 Provide separate service report in pdf format for each head.
7.3.2.2 Each service report shall be identified by the head Serial No.
7.3.2.3 The report shall indicate the No. of operating hrs on each head.
7.3.2.4 Each report shall have a list of all renewed parts.
7.3.2.5 The service reports shall include the ABS report.
7.4 ABS: Help present findings to ABS. On completion of reassembly demonstrate all engine safeties for ABS with ship’s force.
7.5 Preparation of Drawings: None additional.
7.6 Manufacturer’s Rep:
7.6.1 Provide the following MAN OEM authorized service providers to perform this work item.
Point of Contact For OEM Services (or equal):
Adel Mousa
3190 S.W 4th Avenue
Fort Lauderdale, Fl 33315
Adel.Mousa@mshs.com Office: 954-763-3660
Fax: 954-763-2872
Cell: 954-684-2372
Or
Fairbainks Morse Engine (FME)
1545 Tidelands Ave. Suite J
National City, CA 91950
619-447-3218
800-322-7241
Fax 619-477-3021
POC: Mike Svehla
Mike.Svehla@FairbanksMorse.com
8.0 GENERAL REQUIREMENTS: None additional.
WAGE DETERMINATION
WD 05-2147 (Rev.-15) was first posted on www.wdol.gov on 06/25/2013
REGISTER OF WAGE DETERMINATIONS UNDER | U.S. DEPARTMENT OF LABOR
THE SERVICE CONTRACT ACT | EMPLOYMENT STANDARDS ADMINISTRATION
By direction of the Secretary of Labor | WAGE AND HOUR DIVISION
| WASHINGTON D.C. 20210
| Wage Determination No.: 2005-2147
Diane C. Koplewski Division of | Revision No.: 15
Director Wage Determinations| Date Of Revision: 06/19/2013
States: Guam, Northern Marianas, Wake Island
Area: Guam Statewide
Northern Marianas Statewide
Wake Island Statewide
**Fringe Benefits Required Follow the Occupational Listing**
OCCUPATION CODE - TITLE FOOTNOTE RATE
01000 - Administrative Support And Clerical Occupations
01011 - Accounting Clerk I 12.50
01012 - Accounting Clerk II 13.53
01013 - Accounting Clerk III 15.59
01020 - Administrative Assistant 17.67
01040 - Court Reporter 15.38
01051 - Data Entry Operator I 10.48
01052 - Data Entry Operator II 11.99
01060 - Dispatcher, Motor Vehicle 13.06
01070 - Document Preparation Clerk 12.25
01090 - Duplicating Machine Operator 12.25
01111 - General Clerk I 10.29
01112 - General Clerk II 11.28
01113 - General Clerk III 12.32
01120 - Housing Referral Assistant 17.15
01141 - Messenger Courier 10.12
01191 - Order Clerk I 11.23
01192 - Order Clerk II 12.25
01261 - Personnel Assistant (Employment) I 14.33
01262 - Personnel Assistant (Employment) II 14.90
01263 - Personnel Assistant (Employment) III 16.48
01270 - Production Control Clerk 18.34
01280 - Receptionist 9.67
01290 - Rental Clerk 11.10
01300 - Scheduler, Maintenance 13.75
01311 - Secretary I 13.75
01312 - Secretary II 15.38
01313 - Secretary III 17.15
01320 - Service Order Dispatcher 11.57
01410 - Supply Technician 17.67
01420 - Survey Worker 15.26
01531 - Travel Clerk I 11.61
01532 - Travel Clerk II 12.57
01533 - Travel Clerk III 13.44
01611 - Word Processor I 12.25
01612 - Word Processor II 13.75
01613 - Word Processor III 15.38
05000 - Automotive Service Occupations
05005 - Automobile Body Repairer, Fiberglass 13.34
05010 - Automotive Electrician 13.06
05040 - Automotive Glass Installer 12.10
05070 - Automotive Worker 12.10
05110 - Mobile Equipment Servicer 8.59
05130 - Motor Equipment Metal Mechanic 13.06
05160 - Motor Equipment Metal Worker 12.10
05190 - Motor Vehicle Mechanic 13.06
05220 - Motor Vehicle Mechanic Helper 10.12
05250 - Motor Vehicle Upholstery Worker 12.10
05280 - Motor Vehicle Wrecker 12.10
05310 - Painter, Automotive 12.37
05340 - Radiator Repair Specialist 12.10
05370 - Tire Repairer 7.81
05400 - Transmission Repair Specialist 12.10
07000 - Food Preparation And Service Occupations
07010 - Baker 10.47
07041 - Cook I 9.54
07042 - Cook II 11.78
07070 - Dishwasher 7.25
07130 - Food Service Worker 7.78
07210 - Meat Cutter 11.86
07260 - Waiter/Waitress 7.59
09000 - Furniture Maintenance And Repair Occupations
09010 - Electrostatic Spray Painter 14.38
09040 - Furniture Handler 8.85
09080 - Furniture Refinisher 14.38
09090 - Furniture Refinisher Helper 10.66
09110 - Furniture Repairer, Minor 12.51
09130 - Upholsterer 14.38
11000 - General Services And Support Occupations
11030 - Cleaner, Vehicles 8.23
11060 - Elevator Operator 8.23
11090 - Gardener 10.99
11122 - Housekeeping Aide 8.33
11150 - Janitor 8.23
11210 - Laborer, Grounds Maintenance 9.14
11240 - Maid or Houseman 7.25
11260 - Pruner 8.23
11270 - Tractor Operator 10.33
11330 - Trail Maintenance Worker 9.14
11360 - Window Cleaner 9.14
12000 - Health Occupations
12010 - Ambulance Driver 15.81
12011 - Breath Alcohol Technician 15.81
12012 - Certified Occupational Therapist Assistant 21.70
12015 - Certified Physical Therapist Assistant 21.70
12020 - Dental Assistant 13.20
12025 - Dental Hygienist 29.85
12030 - EKG Technician 23.96
12035 - Electroneurodiagnostic Technologist 23.96
12040 - Emergency Medical Technician 15.81
12071 - Licensed Practical Nurse I 14.14
12072 - Licensed Practical Nurse II 15.81
12073 - Licensed Practical Nurse III 17.63
12100 - Medical Assistant 11.54
12130 - Medical Laboratory Technician 14.14
12160 - Medical Record Clerk 11.82
12190 - Medical Record Technician 13.59
12195 - Medical Transcriptionist 14.14
12210 - Nuclear Medicine Technologist 34.75
12221 - Nursing Assistant I 10.03
12222 - Nursing Assistant II 11.30
12223 - Nursing Assistant III 12.31
12224 - Nursing Assistant IV 13.84
12235 - Optical Dispenser 15.81
12236 - Optical Technician 14.14
12250 - Pharmacy Technician 13.41
12280 - Phlebotomist 13.84
12305 - Radiologic Technologist 22.64
12311 - Registered Nurse I 20.70
12312 - Registered Nurse II 25.32
12313 - Registered Nurse II, Specialist 25.32
12314 - Registered Nurse III 30.64
12315 - Registered Nurse III, Anesthetist 30.64
12316 - Registered Nurse IV 36.72
12317 - Scheduler (Drug and Alcohol Testing) 19.59
13000 - Information And Arts Occupations
13011 - Exhibits Specialist I 15.06
13012 - Exhibits Specialist II 18.66
13013 - Exhibits Specialist III 22.83
13041 - Illustrator I 15.06
13042 - Illustrator II 18.66
13043 - Illustrator III 22.83
13047 - Librarian 20.66
13050 - Library Aide/Clerk 12.00
13054 - Library Information Technology Systems 18.66
Administrator
13058 - Library Technician 15.06
13061 - Media Specialist I 13.46
13062 - Media Specialist II 15.06
13063 - Media Specialist III 16.80
13071 - Photographer I 12.82
13072 - Photographer II 14.32
13073 - Photographer III 17.75
13074 - Photographer IV 21.73
13075 - Photographer V 26.30
13110 - Video Teleconference Technician 12.91
14000 - Information Technology Occupations
14041 - Computer Operator I 13.65
14042 - Computer Operator II 15.76
14043 - Computer Operator III 17.56
14044 - Computer Operator IV 19.50
14045 - Computer Operator V 21.81
14071 - Computer Programmer I (see 1) 15.73
14072 - Computer Programmer II (see 1) 19.50
14073 - Computer Programmer III (see 1) 23.84
14074 - Computer Programmer IV (see 1)
14101 - Computer Systems Analyst I (see 1) 24.23
14102 - Computer Systems Analyst II (see 1)
14103 - Computer Systems Analyst III (see 1)
14150 - Peripheral Equipment Operator 13.65
14160 - Personal Computer Support Technician 19.50
15000 - Instructional Occupations
15010 - Aircrew Training Devices Instructor (Non-Rated) 24.23
15020 - Aircrew Training Devices Instructor (Rated) 29.32
15030 - Air Crew Training Devices Instructor (Pilot) 33.30
15050 - Computer Based Training Specialist / Instructor 24.23
15060 - Educational Technologist 22.82
15070 - Flight Instructor (Pilot) 33.30
15080 - Graphic Artist 20.47
15090 - Technical Instructor 17.65
15095 - Technical Instructor/Course Developer 21.58
15110 - Test Proctor 13.87
15120 - Tutor 13.87
16000 - Laundry, Dry-Cleaning, Pressing And Related Occupations
16010 - Assembler 8.08
16030 - Counter Attendant 8.08
16040 - Dry Cleaner 9.34
16070 - Finisher, Flatwork, Machine 8.08
16090 - Presser, Hand 8.08
16110 - Presser, Machine, Drycleaning 8.08
16130 - Presser, Machine, Shirts 8.08
16160 - Presser, Machine, Wearing Apparel, Laundry 8.08
16190 - Sewing Machine Operator 9.86
16220 - Tailor 10.33
16250 - Washer, Machine 8.46
19000 - Machine Tool Operation And Repair Occupations
19010 - Machine-Tool Operator (Tool Room) 14.49
19040 - Tool And Die Maker 18.20
21000 - Materials Handling And Packing Occupations
21020 - Forklift Operator 12.49
21030 - Material Coordinator 18.34
21040 - Material Expediter 18.34
21050 - Material Handling Laborer 10.65
21071 - Order Filler 9.66
21080 - Production Line Worker (Food Processing) 12.49
21110 - Shipping Packer 13.33
21130 - Shipping/Receiving Clerk 13.33
21140 - Store Worker I 13.23
21150 - Stock Clerk 18.58
21210 - Tools And Parts Attendant 12.49
21410 - Warehouse Specialist 12.49
23000 - Mechanics And Maintenance And Repair Occupations
23010 - Aerospace Structural Welder 20.69
23021 - Aircraft Mechanic I 19.70
23022 - Aircraft Mechanic II 20.69
23023 - Aircraft Mechanic III 21.74
23040 - Aircraft Mechanic Helper 13.70
23050 - Aircraft, Painter 18.50
23060 - Aircraft Servicer 16.09
23080 - Aircraft Worker 17.38
23110 - Appliance Mechanic 14.49
23120 - Bicycle Repairer 9.74
23125 - Cable Splicer 15.43
23130 - Carpenter, Maintenance 13.00
23140 - Carpet Layer 13.55
23160 - Electrician, Maintenance 14.99
23181 - Electronics Technician Maintenance I 14.72
23182 - Electronics Technician Maintenance II 15.05
23183 - Electronics Technician Maintenance III 18.31
23260 - Fabric Worker 12.60
23290 - Fire Alarm System Mechanic 15.43
23310 - Fire Extinguisher Repairer 11.67
23311 - Fuel Distribution System Mechanic 15.43
23312 - Fuel Distribution System Operator 13.01
23370 - General Maintenance Worker 11.95
23380 - Ground Support Equipment Mechanic 19.70
23381 - Ground Support Equipment Servicer 16.09
23382 - Ground Support Equipment Worker 17.38
23391 - Gunsmith I 11.67
23392 - Gunsmith II 13.55
23393 - Gunsmith III 15.43
23410 - Heating, Ventilation And Air-Conditioning 15.76
Mechanic
23411 - Heating, Ventilation And Air Contditioning 16.55
Mechanic (Research Facility)
23430 - Heavy Equipment Mechanic 15.15
23440 - Heavy Equipment Operator 13.73
23460 - Instrument Mechanic 15.43
23465 - Laboratory/Shelter Mechanic 14.49
23470 - Laborer 10.65
23510 - Locksmith 14.49
23530 - Machinery Maintenance Mechanic 17.38
23550 - Machinist, Maintenance 15.43
23580 - Maintenance Trades Helper 9.92
23591 - Metrology Technician I 15.43
23592 - Metrology Technician II 16.41
23593 - Metrology Technician III 17.37
23640 - Millwright 15.43
23710 - Office Appliance Repairer 14.38
23760 - Painter, Maintenance 13.55
23790 - Pipefitter, Maintenance 15.32
23810 - Plumber, Maintenance 14.38
23820 - Pneudraulic Systems Mechanic 15.43
23850 - Rigger 15.43
23870 - Scale Mechanic 13.55
23890 - Sheet-Metal Worker, Maintenance 15.21
23910 - Small Engine Mechanic 13.55
23931 - Telecommunications Mechanic I 19.01
23932 - Telecommunications Mechanic II 19.76
23950 - Telephone Lineman 18.24
23960 - Welder, Combination, Maintenance 14.66
23965 - Well Driller 15.43
23970 - Woodcraft Worker 15.43
23980 - Woodworker 11.67
24000 - Personal Needs Occupations
24570 - Child Care Attendant 10.09
24580 - Child Care Center Clerk 12.58
24610 - Chore Aide 12.43
24620 - Family Readiness And Support Services 12.44
Coordinator
24630 - Homemaker 16.12
25000 - Plant And System Operations Occupations
25010 - Boiler Tender 15.43
25040 - Sewage Plant Operator 14.49
25070 - Stationary Engineer 15.43
25190 - Ventilation Equipment Tender 10.73
25210 - Water Treatment Plant Operator 14.49
27000 - Protective Service Occupations
27004 - Alarm Monitor 10.90
27007 - Baggage Inspector 7.35
27008 - Corrections Officer 12.05
27010 - Court Security Officer 12.05
27030 - Detection Dog Handler 10.90
27040 - Detention Officer 12.05
27070 - Firefighter 12.05
27101 - Guard I 7.37
27102 - Guard II 10.90
27131 - Police Officer I 12.05
27132 - Police Officer II 13.40
28000 - Recreation Occupations
28041 - Carnival Equipment Operator 9.53
28042 - Carnival Equipment Repairer 10.08
28043 - Carnival Equpment Worker 7.78
28210 - Gate Attendant/Gate Tender 13.18
28310 - Lifeguard 11.01
28350 - Park Attendant (Aide) 14.74
28510 - Recreation Aide/Health Facility Attendant 10.76
28515 - Recreation Specialist 18.26
28630 - Sports Official 11.74
28690 - Swimming Pool Operator 17.71
29000 - Stevedoring/Longshoremen Occupational Services
29010 - Blocker And Bracer 15.20
29020 - Hatch Tender 15.20
29030 - Line Handler 15.20
29041 - Stevedore I 14.22
29042 - Stevedore II 16.25
30000 - Technical Occupations
30010 - Air Traffic Control Specialist, Center (HFO) (see 2) 35.77
30011 - Air Traffic Control Specialist, Station (HFO) (see 2) 24.66
30012 - Air Traffic Control Specialist, Terminal (HFO) (see 2) 27.16
30021 - Archeological Technician I 17.49
30022 - Archeological Technician II 19.56
30023 - Archeological Technician III 24.21
30030 - Cartographic Technician 23.18
30040 - Civil Engineering Technician 21.93
30061 - Drafter/CAD Operator I 17.49
30062 - Drafter/CAD Operator II 19.56
30063 - Drafter/CAD Operator III 20.74
30064 - Drafter/CAD Operator IV 24.21
30081 - Engineering Technician I 14.62
30082 - Engineering Technician II 16.41
30083 - Engineering Technician III 18.36
30084 - Engineering Technician IV 22.34
30085 - Engineering Technician V 27.83
30086 - Engineering Technician VI 33.66
30090 - Environmental Technician 21.10
30210 - Laboratory Technician 20.74
30240 - Mathematical Technician 23.34
30361 - Paralegal/Legal Assistant I 19.06
30362 - Paralegal/Legal Assistant II 21.53
30363 - Paralegal/Legal Assistant III 26.35
30364 - Paralegal/Legal Assistant IV 30.80
30390 - Photo-Optics Technician 21.93
30461 - Technical Writer I 22.17
30462 - Technical Writer II 27.10
30463 - Technical Writer III 32.79
30491 - Unexploded Ordnance (UXO) Technician I 22.74
30492 - Unexploded Ordnance (UXO) Technician II 27.51
30493 - Unexploded Ordnance (UXO) Technician III 32.97
30494 - Unexploded (UXO) Safety Escort 22.74
30495 - Unexploded (UXO) Sweep Personnel 22.74
30620 - Weather Observer, Combined Upper Air Or (see 2) 20.74
Surface Programs
30621 - Weather Observer, Senior (see 2) 23.00
31000 - Transportation/Mobile Equipment Operation Occupations
31020 - Bus Aide 8.15
31030 - Bus Driver 9.69
31043 - Driver Courier 8.97
31260 - Parking and Lot Attendant 7.25
31290 - Shuttle Bus Driver 9.99
31310 - Taxi Driver 8.21
31361 - Truckdriver, Light 8.97
31362 - Truckdriver, Medium 11.61
31363 - Truckdriver, Heavy 12.48
31364 - Truckdriver, Tractor-Trailer 12.48
99000 - Miscellaneous Occupations
99030 - Cashier 7.46
99050 - Desk Clerk 9.70
99095 - Embalmer 22.74
99251 - Laboratory Animal Caretaker I 16.24
99252 - Laboratory Animal Caretaker II 17.04
99310 - Mortician 22.74
99410 - Pest Controller 13.28
99510 - Photofinishing Worker 11.95
99710 - Recycling Laborer 10.76
99711 - Recycling Specialist 16.27
99730 - Refuse Collector 10.24
99810 - Sales Clerk 8.95
99820 - School Crossing Guard 15.03
99830 - Survey Party Chief 20.30
99831 - Surveying Aide 11.54
99832 - Surveying Technician 15.00
99840 - Vending Machine Attendant 20.19
99841 - Vending Machine Repairer 23.57
99842 - Vending Machine Repairer Helper 20.19
ALL OCCUPATIONS LISTED ABOVE RECEIVE THE FOLLOWING BENEFITS:
HEALTH & WELFARE: $3.81 per hour or $152.40 per week or $660.40 per month
VACATION: 2 weeks paid vacation after 1 year of service with a contractor or successor; and 4 weeks after 3 years. Length of service includes the whole span of continuous service with the present contractor or successor, wherever employed, and with the predecessor contractors in the performance of similar work at the same
Federal facility. (Reg. 29 CFR 4.173)
HOLIDAYS: A minimum of ten paid holidays per year, New Year's Day, Martin Luther
King Jr's Birthday, Washington's Birthday, Memorial Day, Independence Day, Labor
Day, Columbus Day, Veterans' Day, Thanksgiving Day, and Christmas Day. (A contractor may substitute for any of the named holidays another day off with pay in accordance with a plan communicated to the employees involved.) (See 29 CFR 4174)
THE OCCUPATIONS WHICH HAVE NUMBERED FOOTNOTES IN PARENTHESES RECEIVE THE FOLLOWING:
1) COMPUTER EMPLOYEES: Under the SCA at section 8(b), this wage determination does not apply to any employee who individually qualifies as a bona fide executive, administrative, or professional employee as defined in 29 C.F.R. Part 541. Because most Computer System Analysts and Computer Programmers who are compensated at a rate not less than $27.63 (or on a salary or fee basis at a rate not less than $455 per week) an hour would likely qualify as exempt computer professionals, (29 C.F.R. 541.
400) wage rates may not be listed on this wage determination for all occupations within those job families. In addition, because this wage determination may not list a wage rate for some or all occupations within those job families if the survey data indicates that the prevailing wage rate for the occupation equals or exceeds
$27.63 per hour conformances may be necessary for certain nonexempt employees. For example, if an individual employee is nonexempt but nevertheless performs duties within the scope of one of the Computer Systems Analyst or Computer Programmer occupations for which this wage determination does not specify an SCA wage rate, then the wage rate for that employee must be conformed in accordance with the conformance procedures described in the conformance note included on this wage determination.
Additionally, because job titles vary widely and change quickly in the computer industry, job titles are not determinative of the application of the computer professional exemption. Therefore, the exemption applies only to computer employees who satisfy the compensation requirements and whose primary duty consists of:
(1) The application of systems analysis techniques and procedures, including consulting with users, to determine hardware, software or system functional specifications;
(2) The design, development, documentation, analysis, creation, testing or modification of computer systems or programs, including prototypes, based on and related to user or system design specifications;
(3) The design, documentation, testing, creation or modification of computer programs related to machine operating systems; or
(4) A combination of the aforementioned duties, the performance of which requires the same level of skills. (29 C.F.R. 541.400).
2) AIR TRAFFIC CONTROLLERS AND WEATHER OBSERVERS - NIGHT PAY & SUNDAY PAY: If you work at night as part of a regular tour of duty, you will earn a night differential and receive an additional 10% of basic pay for any hours worked between 6pm and 6am.
If you are a full-time employed (40 hours a week) and Sunday is part of your regularly scheduled workweek, you are paid at your rate of basic pay plus a Sunday premium of 25% of your basic rate for each hour of Sunday work which is not overtime
(i.e. occasional work on Sunday outside the normal tour of duty is considered overtime work).
HAZARDOUS PAY DIFFERENTIAL: An 8 percent differential is applicable to employees employed in a position that represents a high degree of hazard when working with or in close proximity to ordinance, explosives, and incendiary materials. This includes work such as screening, blending, dying, mixing, and pressing of sensitive ordance, explosives, and pyrotechnic compositions such as lead azide, black powder and photoflash powder. All dry-house activities involving propellants or explosives.
Demilitarization, modification, renovation, demolition, and maintenance operations on sensitive ordnance, explosives and incendiary materials. All operations involving regrading and cleaning of artillery ranges.
A 4 percent differential is applicable to employees employed in a position that represents a low degree of hazard when working with, or in close proximity to ordance, (or employees possibly adjacent to) explosives and incendiary materials which involves potential injury such as laceration of hands, face, or arms of the employee engaged in the operation, irritation of the skin, minor burns and the like; minimal damage to immediate or adjacent work area or equipment being used.
All operations involving, unloading, storage, and hauling of ordance, explosive, and incendiary ordnance material other than small arms ammunition. These differentials are only applicable to work that has been specifically designated by the agency for ordance, explosives, and incendiary material differential pay.
** UNIFORM ALLOWANCE **
If employees are required to wear uniforms in the performance of this contract
(either by the terms of the Government contract, by the employer, by the state or local law, etc.), the cost of furnishing such uniforms and maintaining (by laundering or dry cleaning) such uniforms is an expense that may not be borne by an employee where such cost reduces the hourly rate below that required by the wage determination. The Department of Labor will accept payment in accordance with the following standards as compliance:
The contractor or subcontractor is required to furnish all employees with an adequate number of uniforms without cost or to reimburse employees for the actual cost of the uniforms. In addition, where uniform cleaning and maintenance is made the responsibility of the employee, all contractors and subcontractors subject to this wage determination shall (in the absence of a bona fide collective bargaining agreement providing for a different amount, or the furnishing of contrary affirmative proof as to the actual cost), reimburse all employees for such cleaning and maintenance at a rate of $3.35 per week (or $.67 cents per day). However, in those instances where the uniforms furnished are made of "wash and wear" materials, may be routinely washed and dried with other personal garments, and do not require any special treatment such as dry cleaning, daily washing, or commercial laundering in order to meet the cleanliness or appearance standards set by the terms of the Government contract, by the contractor, by law, or by the nature of the work, there is no requirement that employees be reimbursed for uniform maintenance costs.
The duties of employees under job titles listed are those described in the
"Service Contract Act Directory of Occupations", Fifth Edition, April 2006, unless otherwise indicated. Copies of the Directory are available on the Internet. A links to the Directory may be found on the WHD home page at http://www.dol.
gov/esa/whd/ or through the Wage Determinations On-Line (WDOL) Web site at http://wdol.gov/.
REQUEST FOR AUTHORIZATION OF ADDITIONAL CLASSIFICATION AND WAGE RATE {Standard Form
1444 (SF 1444)}
Conformance Process:
The contracting officer shall require that any class of service employee which is not listed herein and which is to be employed under the contract (i.e., the work to be performed is not performed by any classification listed in the wage determination), be classified by the contractor so as to provide a reasonable relationship (i.e., appropriate level of skill comparison) between such unlisted classifications and the classifications listed in the wage determination. Such conformed classes of employees shall be paid the monetary wages and furnished the fringe benefits as are determined. Such conforming process shall be initiated by the contractor prior to the performance of contract work by such unlisted class(es) of employees. The conformed classification, wage rate, and/or fringe benefits shall be retroactive to the commencement date of the contract. {See Section 4.6 (C)(vi)}
When multiple wage determinations are included in a contract, a separate SF 1444 should be prepared for each wage determination to which a class(es) is to be conformed.
The process for preparing a conformance request is as follows:
1) When preparing the bid, the contractor identifies the need for a conformed occupation(s) and computes a proposed rate(s).
2) After contract award, the contractor prepares a written report listing in order proposed classification title(s), a Federal grade equivalency (FGE) for each proposed classification(s), job description(s), and rationale for proposed wage rate(s), including information regarding the agreement or disagreement of the authorized representative of the employees involved, or where there is no authorized representative, the employees themselves. This report should be submitted to the contracting officer no later than 30 days after such unlisted class(es) of employees performs any contract work.
3) The contracting officer reviews the proposed action and promptly submits a report of the action, together with the agency's recommendations and pertinent information including the position of the contractor and the employees, to the Wage and Hour Division, Employment Standards Administration, U.S. Department of Labor, for review. (See section 4.6(b)(2) of Regulations 29 CFR Part 4).
4) Within 30 days of receipt, the Wage and Hour Division approves, modifies, or disapproves the action via transmittal to the agency contracting officer, or notifies the contracting officer that additional time will be required to process the request.
5) The contracting officer transmits the Wage and Hour decision to the contractor.
6) The contractor informs the affected employees.
Information required by the Regulations must be submitted on SF 1444 or bond paper.
When…
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