Statement_of_Work_-_N00178-15-T-4822.docx

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Electric Primers Federal contract opportunity
Solicitation number
N00178-15-T-4822
Issued by
Department of the Navy Naval Sea Systems Command

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Statement of Work

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PRIMERS, ELECTRIC, EX 170 MOD 2

STATEMENT OF WORK (SOW)

1.0 SCOPE

The Naval Surface Warfare Center Dahlgren Division (NSWCDD) requires a quantity of two hundred (200) EX 170 MOD 2 Electric Primers. This SOW sets forth the work efforts to fabricate, inspect, and deliver these items. Unless otherwise specified, the contractor is responsible for providing all/specific material, services and necessary support documentation needed to complete the tasks identified in this SOW.

2.0 APPLICABLE DOCUMENTS

The following documents of the exact date and issue specified form a part of this SOW to the extent specified herein. In the event of conflict between the applicable documents and this SOW, the SOW shall take precedence. All second tier and below references cited in mandatory compliance documents shall be considered as guidance only. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.

2.1 Government Specifications, Standards, and Handbooks

The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.

2.1.1 Department of Defense Specifications:

MIL-DTL-32114, 22 November 2002, Detail Specification, Ignition Material, EX 98 for Nitramine Based Propellant;

MIL-DTL-32178 (OS), 7 December 2004, Specification, Primer, Electric, EX 170 MOD 2;

MIL-P-00223, Class A,Black Powder, Class 4; and
MIL-V-16399, Type B,Varnish, Moisture Proof
2.1.2Department of Defense Standards:

MIL-STD-1168B, 10 June 1998, Ammunition Lot Numbering and Ammunition Data Card; and DoD-STD-4145.26-M, September 97, Contractor’s Safety Manual for Ammunition and Explosives.

NOTE: Copies of these documents are available online at http://assist.daps.dla.mil/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.

2.1.3 Other Government Documents, Drawings, and Publications

The following other Government documents, drawings, and publications form a part of this document to the extent specified herein:

72640817 May 2007Primer, Electric EX 170 MOD 2 Assembly
726411818 May 2001Tube, Primer
72641077 May 2007Ignition Element and Insulator Assembly
72640857 May 2007Insulator, Bottom
72640877 May 2007Primer Stock
72640837 May 2007Insulator, Primer Stock
72641067 May 2007Igniter Assembly
72641057 May 2007Electrode Housing Assembly
72640867 May 2007Housing, Electrode
72640827 May 2007Insulator, Top
72640847May 2007Electrode
72641347May 2007Wire, Primer, Electrical
259695220 Sep 1971Epoxy, Semi-Flexible
302867311 Feb 1975Dye, Red Concentrate
243475718 May 1970Ignition Charge
72641107 May 2007Disc, Ignition
72641087 May 2007Booster Holder Assembly
72640887 May 2007Holder, Booster
75461667 May 2007Disk, Burst
259695220 Sep 1971Epoxy, Semi-Flexible
302867311 Feb 1975Dye, Red Concentrate
726411011 Feb 1975Disc, Ignition
726398917 Dec 2001Propellant, EX 98 MOD 0
726329318 Mar 1999Plug, Pressure
75460467 May 2007Seal, Primer Tube

NOTE: Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.

2.2 Non-Government Documents

The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.

2.2.1American Society for Testing and Materials (ASTM): ASTM D5363, Grade AN0121 or AN0123, Adhesive, Standard Specification for Anaerobic Single Component; and ASTM D5363, Grade N, Adhesive, Standard Specification for Anaerobic Single Component
2.2.2Society of Automotive Engineering, SAE-AMS-DTL-23053, M23053/5-210-C, Insulation Sleeving, Electrical, Heat Shrinkable
2.2.3International Printed Circuit, IPC J-STD-006, Solder; and IPC J-STD-004, Flux
2.2.43M Corporation, DP 460, Epoxy

3.0 REQUIREMENTS

3.1Fabrication and Assembly
3.1.1The Contractor shall manufacture a quantity of two hundred (200) EX 170 MOD 2 Electric Primers according to the Technical Data Package of drawings and other documentation specified in Section 2.
3.1.2The Contractor shall acquire all primer components not supplied as GFM for use in manufacturing EX 170 MOD 2 primers.
3.1.3The Contractor shall also acquire the energetic materials, including Class 4 Black Powder and lead styphnate mix, required for primer production.
3.1.4The Contractor shall assemble the primers as per the Technical Data Package. Only the following sections of MIL-DTL-32178 apply: 1, 2, 3.2, 3.3, 3.4.1, 3.5, 3.7, 4.1, 4.2, 4.4.1, 4.4.2 (except 3.6 Functional), 4.5, 4.6.1, 4.6.2.1, 4.6.3, 5, and 6.
3.2Safety Program
3.2.1The Contractor shall implement a safety program to ensure the primers are assembled safely.
3.2.2The safety program shall include provisions to ensure the safe handling of explosive materials.
3.3Quality
3.3.1The Contractor shall implement a quality control program to ensure the primers are constructed to meet technical data package requirements.
3.3.2The Contractor shall inspect and characterize components after receipt to determine whether the applicable requirements are met.
3.3.3The Contractor shall inspect assemblies IAW MIL-DTL-32178 requirements listed above.
3.3.4The Contractor shall document the results of component and assembly level inspections (CDRL A001).
3.4Lot Numbering

All primers shall be fabricated into lots IAW MIL-DTL-32178 and be assigned lot numbers IAW MIL-STD-1168.

3.5 Ammunition Data Cards

The Contractor shall prepare and provide Ammunition Data Cards (CDRL A002).

4.0 GOVERNMENT FURNISHED EQUIPMENT

4.1The Government will furnish 50 pounds (lbs) of EX 98 Ignition Material to the contractor within 60 days after contract award for construction of the 200 primers. Contractor shall return all unused materials to the Government after completion of contract requirements.
Quantity
Item
Value
~ 50 lbs
EX 98 Propellant
$35,000

4.2 The Government will renew and provide an Interim Hazard Classification for shipment of the primers within 60 days after contract award.

5.0 DELIVERABLES

5.1 The Contractor shall ship the primers to the following address:

NSWCDD

Ammunition Preparation Building 455 17349 Foster Road, Suite 2 Dahlgren, VA 22448

5.2The Contractor shall document the results of component and assembly level inspections (CDRL A001).
5.3The Contractor shall prepare and provide Ammunition Data Cards (CDRL A002).

6.0 PACKING AND SHIPPING

6.1The Contractor shall pack the primers in Department of Transportation/Department of Defense approved containers for shipment, IAW MIL-DTL-32178, Section 6.4.
6.2The Contractor shall pack the primers within antistatic packing materials to reduce or eliminate the potential for electrostatic discharge during the packing and unpacking processes.
6.3The Contractor shall ensure the packaging is configured such that only antistatic packaging materials come into contact with the exterior primer tube shrink wrap.

7.0 TECHNICAL POINT OF CONTACT

Provided at time of Award

8.0 RESTRICTIONS ON THE USE OF ENERGETIC MATERIALS

8.1Unless a shorter time period is required elsewhere in this contract or in the specifications associated with this contract, all energetic materials used in components or end items produced under this contract shall have been manufactured within five years of the date of contract award.
8.2The Government will entertain requests to use energetic materials more than five years old; however, such requests shall be submitted to the Contracting Agency. Approval may involve cost consideration and may require independent testing at contractor’s expense.
8.3The Government makes no commitment to approve such requests regardless of cost consideration offered or test results obtained.
8.4Energetic materials provided by the Government for use on this contract are exempt from this requirement.

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